CN204866651U - Water -saving before painting handles belt cleaning device - Google Patents
Water -saving before painting handles belt cleaning device Download PDFInfo
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- CN204866651U CN204866651U CN201520343176.7U CN201520343176U CN204866651U CN 204866651 U CN204866651 U CN 204866651U CN 201520343176 U CN201520343176 U CN 201520343176U CN 204866651 U CN204866651 U CN 204866651U
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Abstract
The utility model belongs to the technical field of work piece cleaning equipment, a water -saving before painting handles belt cleaning device is related to. The problem of prior art washing liquid quantity big, technique that wastewater treatment capacity is big is solved. It is including wasing the room, the washing room in be equipped with degrease wiper mechanism and the hot water wiper mechanism that has the function of spraying, thereby it forms backward flow water and can be used for the backward flow water pump of collection the return water of work piece prerinse to spray the mechanism to degrease wiper mechanism the place ahead to be equipped with the shower water that can collect degrease wiper mechanism and hot water wiper mechanism in the middle of degrease wiper mechanism and hot water wiper mechanism. The utility model relates to a rationally, the sewage discharge can be reduced, the effect of water conservation is reached.
Description
Technical field
The utility model belongs to cleaning equipment for work-piece technical field, relates to a kind of water-saving Coating Pretreatment cleaning device.
Background technology
Over nearly 10 years, the paint industry development of China is quickly, similar with the development of high ferro technology; Domestic Automotive Industry development is swift and violent, within 2014, auto output increases by 37.21% than same period last year, infer accordingly, the corresponding increase about 50% of share in China's painting dressing automobiles market, about reach the investment of 6,000,000,000-70 hundred million RMB, this is a very large market, and there is newcoming advantage in the native country application enterprise accompanied with it, has wide development space.By technology transfer, digestion, absorption, there is the development of great-jump-forward.But the paint industry great majority of China mainland are in the equipment manufacturing stage, except a few enterprises such as Guangdong, Zhejiang, Jiangsu, all do not possess design, innovation, integration capability.
At present, the advanced technology of paint industry and developing direction are mainly in energy-saving and cost-reducing and environmental protection two.China is one of country of 13 poor-waters in the world, and wherein the occupancy volume of water resource is world occupancy volume per person's 1/4.In the last few years; along with the fast development of economy; environmental pollution is serious; shortage of water resources becomes all the more the bottleneck of China's sustainable development; especially along with Environmental Protection in China regulation becomes better and approaching perfection day by day, environmental protection receives great attention, and sewage drainage standard improves day by day; sewage disposal expense day by day rises, and using water wisely then seems especially important.
Traditional Coating Pretreatment cleaning is: pre-degreasing washing → drop liquid → degreasing washing → drop liquid → hot water wash A → drop liquid → hot water wash B.Each procedure is separate, has respective rinsing bowl and moisturizing, overblow blowdown pipeline respectively.Each rinsing bowl adds separately fresh tap water, by overflow discharge, water consumption is very large, and water use efficiency is low, both wastes water, the energy and cleaning agent, also considerably increases sewage load.
In order to overcome the deficiencies in the prior art, people are through constantly exploring, propose various solution, as Chinese patent literature discloses a kind of cleaning system for pretreatment of coating [application number: 201210061640.4], it comprises the first canopy body and the second canopy body, is provided with trickle chamber between described first canopy body and the second canopy body; Be provided with cleaning by degreasing device and the first water washing device in described first canopy body, in described second canopy body, be provided with phosphatization cleaning device, the second water washing device and pure water cleaning device.
The program solves to go here and there the drawback of liquid between different process.But the cleaning fluid large usage quantity of the program, cannot reach the object of water saving, and cleaning fluid utilization rate is low, and sewage load is large.
Utility model content
The purpose of this utility model is for the problems referred to above, provides a kind of and can collect recirculation water for prerinse and reach the water-saving Coating Pretreatment cleaning device of water-saving result.
For achieving the above object, the utility model have employed following technical proposal: a kind of water-saving Coating Pretreatment cleaning device, comprise cleaning room, be provided with the cleaning by degreasing mechanism with spray function and hot water cleaning machine structure in described cleaning room, in the middle of cleaning by degreasing mechanism and hot water cleaning machine structure, be provided with a shower water collecting cleaning by degreasing mechanism and hot water cleaning machine structure thus form recirculation water and can the backflow water pump collected to cleaning by degreasing mechanism front for the prewashed backwater spraying mechanism of workpiece.
In above-mentioned water-saving Coating Pretreatment cleaning device, described backwater spraying mechanism comprise be placed in cleaning room in and be positioned at cleaning by degreasing mechanism and hot water cleaning machine structure centre return flume, described return flume return water pipeline system connects backwater spray head, backwater spray head is positioned at cleaning by degreasing mechanism front, when workpiece enters in cleaning room, return water pipeline system can spray the recirculation water in return flume thus carry out prerinse to workpiece from backwater spray head.
In above-mentioned water-saving Coating Pretreatment cleaning device, described cleaning by degreasing mechanism comprise be located at cleaning room in pre-cleaning by degreasing groove and cleaning by degreasing groove, pre-degreasing injection line system and degreasing injection line system is respectively equipped with above pre-cleaning by degreasing groove and cleaning by degreasing groove, cleaning by degreasing groove is communicated with pre-cleaning by degreasing groove, and described pre-cleaning by degreasing trench bottom is provided with blowoff valve.
In above-mentioned water-saving Coating Pretreatment cleaning device, described pre-degreasing injection line system comprises the some pre-degreaser spray head be located at above pre-cleaning by degreasing groove and the water pump be connected with pre-degreaser spray head, described water pump connects pre-cleaning by degreasing groove, described degreasing injection line system comprises the some degreaser spray heads be located at above cleaning by degreasing groove and the water pump be connected with degreaser spray head, and described water pump connects cleaning by degreasing groove.
In above-mentioned water-saving Coating Pretreatment cleaning device, described pre-cleaning by degreasing groove and cleaning by degreasing groove are connected to a degreaser heating pipe line system, described degreaser heating pipe line system comprises heat exchanger and the steam pipework that is connected with heat exchanger and condensate line, and described heat exchanger is also connected with water pump.
In above-mentioned water-saving Coating Pretreatment cleaning device, described hot water cleaning machine structure comprise be located at cleaning room in the first hot water washing groove and the second hot water washing groove, the first described hot water washing groove connect first heat water-spraying's pipe-line system and first heat water-spraying's pipe-line system can above the heat water-spraying in the first hot water washing groove to the first hot water washing groove thus to above the first hot water washing groove workpiece realize cleaning, the second described hot water washing groove connects second heat water-spraying's pipe-line system and second heat water-spraying's pipe-line system can realizing cleaning showers to the workpiece above the second hot water washing groove above the heat water-spraying in the second hot water washing groove to the second hot water washing groove, the bottom of the first described hot water washing groove is provided with blowoff valve.
In above-mentioned water-saving Coating Pretreatment cleaning device, first described heat water-spraying's pipe-line system comprises and is somely positioned at first heat water-spraying's head above the first hot water washing groove, is positioned at pre-hydro-peening spray head above return flume, and connect the water pump of first heat water-spraying's head and pre-hydro-peening spray head, this water pump connects the first hot water washing groove, second described heat water-spraying's pipe-line system comprises some water pumps being positioned at second heat water-spraying's head above the second hot water washing groove and connecting second heat water-spraying's head, and this water pump connects the second hot water washing groove.
In above-mentioned water-saving Coating Pretreatment cleaning device, the first described hot water washing groove and the second hot water washing groove are connected to a steam-heating system, and described steam-heating system comprises the stop valve, steam filtration valve and the magnetic valve that are connected with jet chimney successively.
In above-mentioned water-saving Coating Pretreatment cleaning device, be also provided with a running water water compensation mechanism in described cleaning room and this running water water compensation mechanism is positioned at hot water cleaning machine structure rear.
In above-mentioned water-saving Coating Pretreatment cleaning device, the stop valve that described running water water compensation mechanism comprises fresh water spray head and is connected with water supply pipe, described fresh water spray head is positioned at hot water cleaning machine structure rear.
Compared with prior art, the utility model has the advantage of: utilize last one matting in inverse operation moisturizing originally to want the waste water of overflow discharge to carry out pre-hydro-peening to processed workpiece, the treatment fluid making processed workpiece take next procedure to reduces, improve cleaning efficiency, reduce the consumption of cleaning agent.When changing the cleaning fluid in rinsing bowl, only cleaning fluid high for the pollution level in the rinsing bowl of most preceding working procedure is drained, by water pump, cleaning fluid low for later process pollution level is delivered in the rinsing bowl of preceding working procedure again, only fresh cleaning solution is added in the rinsing bowl of later process, reach few sewer, water-saving object.
Accompanying drawing explanation
Fig. 1 is the structural representation that the utility model provides;
Fig. 2 is the B place enlarged drawing of Fig. 1;
Fig. 3 is the C place enlarged drawing of Fig. 1.
A in Fig. 1 is to being workpiece trend.
In figure: cleaning by degreasing mechanism 10, pre-cleaning by degreasing groove 11, cleaning by degreasing groove 12, pre-degreasing injection line system 13, pre-degreaser spray head 131, degreasing injection line system 14, degreaser spray head 141, degreaser heating pipe line system 15, heat exchanger 151, steam pipework 152, condensate line 153, degreaser guide groove pipe-line system 16, hot water cleaning machine structure 20, first hot water washing groove 21, second hot water washing groove 22, first heat water-spraying's pipe-line system 23, first heat water-spraying 231, pre-hydro-peening spray head 232, second heat water-spraying's pipe-line system 24, second heat water-spraying 241, steam-heating system 25, backwater spraying mechanism 30, return flume 31, return water pipeline system 32, backwater spray head 33, running water water compensation mechanism 40, fresh water spray head 41, blowoff valve 91, water pump 92, stop valve 93, steam filtration valve 94, magnetic valve 95, drain valve 96, bag filter 97, cleaning room 100, water supply pipe 101, panel 102.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in more detail.
As shown in Figure 1, a kind of water-saving Coating Pretreatment cleaning device, comprise cleaning room 100, the cleaning by degreasing mechanism 10 with spray function and hot water cleaning machine structure 20 is provided with in described cleaning room 100, in the middle of cleaning by degreasing mechanism 10 and hot water cleaning machine structure 20, be provided with a shower water collecting cleaning by degreasing mechanism 10 and hot water cleaning machine structure 20 thus form recirculation water and can the backflow water pump collected to cleaning by degreasing mechanism 10 front for the prewashed backwater spraying mechanism 30 of workpiece, cleaning is also provided with a running water water compensation mechanism 40 and this running water water compensation mechanism 40 is positioned at hot water cleaning machine structure 20 rear in room 100.
Backwater spraying mechanism 30 comprises and being placed in cleaning room 100 and the return flume 31 be positioned in the middle of cleaning by degreasing mechanism 10 and hot water cleaning machine structure 20, described return flume 31 connects backwater spray head 33 with return water pipeline system 32, backwater spray head 33 is positioned at cleaning by degreasing mechanism 10 front, when workpiece enters in cleaning room 100, return water pipeline system 32 can spray the recirculation water in return flume 31 thus carry out prerinse to workpiece from backwater spray head 33, in the present embodiment, stop valve 93 and water pump 92 is connected with bottom return flume 31, this water pump 92 connects backwater spray head 33, the shower nozzle direction of backwater spray head 33 is towards cleaning by degreasing mechanism 10.
As shown in Figure 2, cleaning by degreasing mechanism 10 comprise be located at cleaning room 100 in pre-cleaning by degreasing groove 11 and cleaning by degreasing groove 12, pre-degreasing injection line system 13 and degreasing injection line system 14 is respectively equipped with above pre-cleaning by degreasing groove 11 and cleaning by degreasing groove 12, cleaning by degreasing groove 12 degreaser guide groove pipe-line system 16 is communicated with pre-cleaning by degreasing groove 11, is provided with blowoff valve 91 bottom described pre-cleaning by degreasing groove 11.
Specifically, pre-degreasing injection line system 13 comprises the some pre-degreaser spray head 131 be located at above pre-cleaning by degreasing groove 11 and the water pump 92 be connected with pre-degreaser spray head 131, described water pump 92 connects pre-cleaning by degreasing groove 11, described degreasing injection line system 14 comprises the some degreaser spray heads 141 be located at above cleaning by degreasing groove 12 and the water pump 92 be connected with degreaser spray head 141, described water pump 92 connects cleaning by degreasing groove 12, and the pipeline between degreaser spray head 141 and cleaning by degreasing groove 12 also can arrange stop valve 93.
Pre-cleaning by degreasing groove 11 and cleaning by degreasing groove 12 are connected to a degreaser heating pipe line system 15, described degreaser heating pipe line system 15 comprises heat exchanger 151 and the steam pipework 152 that is connected with heat exchanger 151 and condensate line 153, and described heat exchanger 151 is also connected with water pump 92.Steam pipework 152 comprises stop valve 93, steam filtration valve 94 and magnetic valve 95, and for connecting steam and heat exchanger 151 provides thermal source, condensate line 153 comprises drain valve 96, and certainly, condensate line 153 also can directly discharge.
As shown in Figure 3, hot water cleaning machine structure 20 comprises the first hot water washing groove 21 and the second hot water washing groove 22 be located in cleaning room 100, the first described hot water washing groove 21 connect first heat water-spraying's pipe-line system 23 and first heat water-spraying's pipe-line system 23 can above the heat water-spraying in the first hot water washing groove 21 to the first hot water washing groove 21 thus to above the first hot water washing groove 21 workpiece realize cleaning, the second described hot water washing groove 22 connects second heat water-spraying's pipe-line system 24 and second heat water-spraying's pipe-line system 24 can realizing cleaning showers to the workpiece above the second hot water washing groove 22 above the heat water-spraying in the second hot water washing groove 22 to the second hot water washing groove 22, the bottom of the first described hot water washing groove 21 is provided with blowoff valve 91.
First heat water-spraying's pipe-line system 23 comprises and is somely positioned at the first heat water-spraying above the first hot water washing groove 21 231, is positioned at pre-hydro-peening spray head 232 above return flume 31, and connect the water pump 92 of the first heat water-spraying 231 and pre-hydro-peening spray head 232, this water pump 92 connects the first hot water washing groove 21, second described heat water-spraying's pipe-line system 24 comprises some water pumps 92 being positioned at the second heat water-spraying above the second hot water washing groove 22 241 and connecting the second heat water-spraying 241, and this water pump 92 connects the second hot water washing groove 22.Pipeline residing for first heat water-spraying 231 and pre-hydro-peening spray head 232 can arrange bag filter 97, be used for filtering the solid matter in hot water.
First hot water washing groove 21 and the second hot water washing groove 22 are connected to a steam-heating system 25, described steam-heating system 25 comprises the stop valve 93, steam filtration valve 94 and the magnetic valve 95 that are connected with jet chimney successively, magnetic valve 95 connects the first hot water washing groove 21 and the second hot water washing groove 22 by pipeline, and steam can enter into the first hot water washing groove 21 and the second hot water washing groove 22 thus direct heat hot water.
The stop valve 93 that running water water compensation mechanism 40 comprises fresh water spray head 41 and is connected with water supply pipe, described fresh water spray head 41 is positioned at hot water cleaning machine structure 20 rear.Specifically, fresh water spray head 41 is positioned at the rear of the second hot water washing groove 22, the cleaning to workpiece can be realized, moisturizing effects can be played again, moisturizing can flow in the second hot water washing groove 22, second hot water washing groove 22 is also communicated with the first hot water washing groove 21, and the first hot water washing groove 21 is sprayed onto in pre-cleaning by degreasing groove 11 by pre-hydro-peening spray head 232 hot water wherein, thus the running water realizing supplementing can flow into pre-cleaning by degreasing groove 11, cleaning by degreasing groove 12, return flume 31, in first hot water washing groove 21 and the second hot water washing groove 22, reach the effect of progressively moisturizing, realize the object of water saving.
Pre-cleaning by degreasing groove 11, cleaning by degreasing groove 12 also can connect water supply pipe 101 and realize moisturizing by magnetic valve 95.The panel 102 of pre-cleaning by degreasing groove 11, cleaning by degreasing groove 12, first hot water washing groove 21, second hot water washing groove 22 and return flume 31 oral area both sides, in ramped shaped, is convenient to rinse water backflow.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various amendment or supplements or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present utility model or surmount the scope that appended claims defines.
Although more employ cleaning by degreasing mechanism 10 herein, pre-cleaning by degreasing groove 11, cleaning by degreasing groove 12, pre-degreasing injection line system 13, pre-degreaser spray head 131, degreasing injection line system 14, degreaser spray head 141, degreaser heating pipe line system 15, heat exchanger 151, steam pipework 152, condensate line 153, hot water cleaning machine structure 20, first hot water washing groove 21, second hot water washing groove 22, first heat water-spraying's pipe-line system 23, first heat water-spraying 231, pre-hydro-peening spray head 232, second heat water-spraying's pipe-line system 24, second heat water-spraying 241, steam-heating system 25, backwater spraying mechanism 30, return flume 31, return water pipeline system 32, running water water compensation mechanism 40, fresh water spray head 41, blowoff valve 91, water pump 92, stop valve 93, steam filtration valve 94, magnetic valve 95, cleaning room 100 term such as grade, but do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present utility model more easily; The restriction that they are construed to any one additional is all contrary with the utility model spirit.
Claims (10)
1. a water-saving Coating Pretreatment cleaning device, comprise cleaning room (100), the cleaning by degreasing mechanism (10) with spray function and hot water cleaning machine structure (20) is provided with in described cleaning room (100), it is characterized in that, in the middle of cleaning by degreasing mechanism (10) and hot water cleaning machine structure (20), be provided with one can collect the shower water of cleaning by degreasing mechanism (10) and hot water cleaning machine structure (20) thus form recirculation water and the backflow water pump collected can be used for the prewashed backwater spraying mechanism (30) of workpiece to cleaning by degreasing mechanism (10) front.
2. water-saving Coating Pretreatment cleaning device according to claim 1, it is characterized in that, described backwater spraying mechanism (30) comprises and is placed in cleaning room (100) and is positioned at the return flume (31) of cleaning by degreasing mechanism (10) and hot water cleaning machine structure (20) centre, described return flume (31) connects backwater spray head (33) with return water pipeline system (32), backwater spray head (33) is positioned at cleaning by degreasing mechanism (10) front, when workpiece enters in cleaning room (100), return water pipeline system (32) can spray the recirculation water in return flume (31) thus carry out prerinse to workpiece from backwater spray head (33).
3. water-saving Coating Pretreatment cleaning device according to claim 1 and 2, it is characterized in that, described cleaning by degreasing mechanism (10) comprises and is located at pre-cleaning by degreasing groove (11) in cleaning room (100) and cleaning by degreasing groove (12), pre-degreasing injection line system (13) and degreasing injection line system (14) is respectively equipped with pre-cleaning by degreasing groove (11) and cleaning by degreasing groove (12) top, cleaning by degreasing groove (12) is communicated with pre-cleaning by degreasing groove (11), described pre-cleaning by degreasing groove (11) bottom is provided with blowoff valve (91).
4. water-saving Coating Pretreatment cleaning device according to claim 3, it is characterized in that, described pre-degreasing injection line system (13) comprises the some pre-degreaser spray head (131) being located at pre-cleaning by degreasing groove (11) top and the water pump (92) be connected with pre-degreaser spray head (131), described water pump (92) connects pre-cleaning by degreasing groove (11), described degreasing injection line system (14) comprises the some degreaser spray heads (141) being located at cleaning by degreasing groove (12) top and the water pump (92) be connected with degreaser spray head (141), described water pump (92) connects cleaning by degreasing groove (12).
5. water-saving Coating Pretreatment cleaning device according to claim 3, it is characterized in that, described pre-cleaning by degreasing groove (11) and cleaning by degreasing groove (12) are connected to a degreaser heating pipe line system (15), described degreaser heating pipe line system (15) comprises heat exchanger (151) and the steam pipework (152) that is connected with heat exchanger (151) and condensate line (153), and described heat exchanger (151) is also connected with water pump (92).
6. water-saving Coating Pretreatment cleaning device according to claim 1 and 2, it is characterized in that, described hot water cleaning machine structure (20) comprises and is located at the first hot water washing groove (21) in cleaning room (100) and the second hot water washing groove (22), described the first hot water washing groove (21) connects first heat water-spraying's pipe-line system (23) and first heat water-spraying's pipe-line system (23) can the workpiece realization cleaning of the heat water-spraying in the first hot water washing groove (21) to the first hot water washing groove (21) top thus to the first hot water washing groove (21) top, described the second hot water washing groove (22) connect second heat water-spraying's pipe-line system (24) and second heat water-spraying's pipe-line system (24) can the heat water-spraying in the second hot water washing groove (22) to the second hot water washing groove (22) top thus to the second hot water washing groove (22) top workpiece realize cleaning showers, the bottom of described the first hot water washing groove (21) is provided with blowoff valve (91).
7. water-saving Coating Pretreatment cleaning device according to claim 6, it is characterized in that, first described heat water-spraying's pipe-line system (23) comprises some first heat water-spraying's heads (231) being positioned at the first hot water washing groove (21) top, be positioned at the pre-hydro-peening spray head (232) of return flume (31) top, and connect the water pump (92) of first heat water-spraying's head (231) and pre-hydro-peening spray head (232), this water pump (92) connects the first hot water washing groove (21), second described heat water-spraying's pipe-line system (24) comprises some water pumps (92) being positioned at second heat water-spraying's head (241) above the second hot water washing groove (22) and connecting second heat water-spraying's head (241), this water pump (92) connects the second hot water washing groove (22).
8. water-saving Coating Pretreatment cleaning device according to claim 7, it is characterized in that, described the first hot water washing groove (21) and the second hot water washing groove (22) are connected to a steam-heating system (25), and described steam-heating system (25) comprises the stop valve (93), steam filtration valve (94) and the magnetic valve (95) that are connected with jet chimney successively.
9. water-saving Coating Pretreatment cleaning device according to claim 1 and 2, it is characterized in that, be also provided with a running water water compensation mechanism (40) in described cleaning room (100) and this running water water compensation mechanism (40) is positioned at hot water cleaning machine structure (20) rear.
10. water-saving Coating Pretreatment cleaning device according to claim 9, it is characterized in that, the stop valve (93) that described running water water compensation mechanism (40) comprises fresh water spray head (41) and is connected with water supply pipe, described fresh water spray head (41) is positioned at hot water cleaning machine structure (20) rear.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520343176.7U CN204866651U (en) | 2015-05-25 | 2015-05-25 | Water -saving before painting handles belt cleaning device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520343176.7U CN204866651U (en) | 2015-05-25 | 2015-05-25 | Water -saving before painting handles belt cleaning device |
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| CN204866651U true CN204866651U (en) | 2015-12-16 |
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| CN201520343176.7U Active CN204866651U (en) | 2015-05-25 | 2015-05-25 | Water -saving before painting handles belt cleaning device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104941939A (en) * | 2015-05-25 | 2015-09-30 | 浙江明泉工业涂装有限公司 | Water-saving type coating pretreatment cleaning machine |
| CN105414092A (en) * | 2015-12-28 | 2016-03-23 | 浙江明泉工业涂装有限公司 | Wave-saved coating pretreatment cleaning device |
-
2015
- 2015-05-25 CN CN201520343176.7U patent/CN204866651U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104941939A (en) * | 2015-05-25 | 2015-09-30 | 浙江明泉工业涂装有限公司 | Water-saving type coating pretreatment cleaning machine |
| CN105414092A (en) * | 2015-12-28 | 2016-03-23 | 浙江明泉工业涂装有限公司 | Wave-saved coating pretreatment cleaning device |
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