CN104907277B - Cleaning by degreasing mechanism - Google Patents

Cleaning by degreasing mechanism Download PDF

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Publication number
CN104907277B
CN104907277B CN201510272641.7A CN201510272641A CN104907277B CN 104907277 B CN104907277 B CN 104907277B CN 201510272641 A CN201510272641 A CN 201510272641A CN 104907277 B CN104907277 B CN 104907277B
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China
Prior art keywords
defat
liquid bath
cleaning
stop valve
pipe
Prior art date
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CN201510272641.7A
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Chinese (zh)
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CN104907277A (en
Inventor
黄丽莎
茅立安
黄叶东
沈泽京
余大海
李仁德
俞连荣
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Zhejiang Mingquan Industrial Coating Co Ltd
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Zhejiang Mingquan Industrial Coating Co Ltd
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Priority to CN201510272641.7A priority Critical patent/CN104907277B/en
Publication of CN104907277A publication Critical patent/CN104907277A/en
Application granted granted Critical
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/08Cleaning involving contact with liquid the liquid having chemical or dissolving effect
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/041Cleaning travelling work

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention belongs to cleaning equipment for work-piece technical field, relate to a kind of cleaning by degreasing mechanism.Solve prior art cleanout fluid consumption big, the technical problem that sewage load is big.It includes cleaning room, it is sequentially provided with the first defat liquid bath, the second defat liquid bath and fresh water supplemental tank in described cleaning room and along workpiece traffic direction to be cleaned, first defat liquid bath and the second defat liquid bath are connected to carry out the degreaser in the first defat liquid bath and the second defat liquid bath the first heat exchange mechanisms and second heat exchange mechanisms of heat exchange, described fresh water supplemental tank is sequentially connected with a pump and the first shower nozzle, and the first shower nozzle is positioned at and cleans room and above the notch of the first defat liquid bath.The present invention is reasonable in design, can reduce sewage discharge, reaches the effect of water saving.

Description

Cleaning by degreasing mechanism
Technical field
The invention belongs to cleaning equipment for work-piece technical field, relate to a kind of cleaning by degreasing mechanism.
Background technology
At present, the advanced technology of paint industry and developing direction mainly energy-saving and cost-reducing and Two aspects of environmental protection.China is one of country of 13 poor-waters in the world, wherein water resource Occupancy volume be the 1/4 of world occupancy volume per person.In the last few years, along with economical quick Development, environmental pollution is serious, and shortage of water resources becomes all the more the bottleneck of China's sustainable development, Becoming better and approaching perfection day by day especially with Environmental Protection in China regulation, environmental conservation receives great attention, dirty Water discharge standard improves day by day, and sewage disposal expense day by day rises, and using water wisely then seems Increasingly important.
Traditional Coating Pretreatment cleaning is: liquid → defat water is washed → dripped in pre-defat Wash → drip liquid → hot water wash A → drip liquid → hot water wash B.Each procedure is separate, respectively Have respective rinsing bowl and moisturizing, overflow blowoff line.Each rinsing bowl is individually added newly Fresh tap water, by overflow discharge, water consumption is very big, and water use efficiency is low, both wasted water, The energy and cleaning agent, also considerably increase sewage load.
In order to overcome the deficiencies in the prior art, people are through constantly exploring, it is proposed that various The solution of various kinds, cleans system as Chinese patent literature discloses a kind of Coating Pretreatment System [application number: 201210061640.4], it includes the first canopy body and the second canopy body, institute State and be provided with trickle chamber between the first canopy body and the second canopy body;Arrange in described first canopy body There are cleaning by degreasing device and the first water washing device, are provided with phosphatization in described second canopy body clear Cleaning device, the second water washing device and pure water washing device.
The program solves goes here and there the drawback of liquid between different process.But, the program clear Washing liquid large usage quantity, it is impossible to reaching the purpose of water saving, cleanout fluid utilization rate is low, at sewage Reason amount is big.
Summary of the invention
It is an object of the invention to for the problems referred to above, it is provided that a kind of cleaning efficiency is high, cleans The cleaning by degreasing mechanism that liquid consumption is few.
For reaching above-mentioned purpose, present invention employs following technical proposal: a kind of defat is clear Washing machine structure, including cleaning room, in described cleaning room and along workpiece operation side to be cleaned To being sequentially provided with the first defat liquid bath, the second defat liquid bath and fresh water supplemental tank, first Defat liquid bath and the second defat liquid bath are connected to take off the first defat liquid bath and second Degreaser in fat liquid bath carries out the first heat exchange mechanisms and second heat exchange mechanisms of heat exchange, institute The fresh water supplemental tank stated is sequentially connected with a pump and the first shower nozzle, and the first shower nozzle is positioned at clearly In washing room and above the notch of the first defat liquid bath.
In above-mentioned cleaning by degreasing mechanism, the first described heat exchange mechanisms includes that first changes Hot device and the first steam input module being connected with First Heat Exchanger and No. two pumps, described No. two pumps connect the first defat liquid bath, and the second described heat exchange mechanisms includes the second heat exchanger And the second steam input module of being connected with the second heat exchanger and No. three pumps, described No. three Pump connects the second defat liquid bath.
In above-mentioned cleaning by degreasing mechanism, the first described steam input module includes One steam pipe and the first stop valve being arranged on the first steam pipe and the first steam filtration Device, also includes the first drain valve being connected with First Heat Exchanger, and the second described steam is defeated Enter assembly and include the second steam pipe and the second stop valve being arranged on the second steam pipe and Two vapor filters, also include the second drain valve being connected with the second heat exchanger.
In above-mentioned cleaning by degreasing mechanism, the first described defat liquid bath and the second defat Liquid bath be also respectively connected with one can be to the first defat liquid bath and the second defat liquid bath above Workpiece carries out the first hydro-peening assembly and the second hydro-peening assembly of hydro-peening.
In above-mentioned cleaning by degreasing mechanism, the first described hydro-peening assembly includes and first The first spray pipe that defat liquid bath connects, the first described spray pipe is sequentially provided with No. four Pump and the second shower nozzle, the second described shower nozzle is positioned at above the first defat liquid bath, described Second hydro-peening assembly includes the second spray pipe being connected with the second defat liquid bath, described Being sequentially provided with No. five pumps and the 3rd shower nozzle on two spray pipes, the 3rd described shower nozzle is positioned at Above two defat liquid baths.
In above-mentioned cleaning by degreasing mechanism, on the first described spray pipe and be positioned at No. four The first of the solid matter that can filter in the first defat liquid bath it is provided with between pump and the second shower nozzle Filter assemblies, sets on the second described spray pipe and between No. five pumps and the 3rd shower nozzle There is the second filter assemblies of the solid matter that can filter in the second defat liquid bath.
In above-mentioned cleaning by degreasing mechanism, the first described filter assemblies includes the first cloth Bag type filter, the second described filter assemblies includes the second cloth envelop collector.
In above-mentioned cleaning by degreasing mechanism, the first described cloth envelop collector both sides are provided with 3rd stop valve and the 4th stop valve, the first spray pipe is additionally provided with the first bypass pipe and The two ends of the first bypass pipe connect the 3rd stop valve and the 4th stop valve, and described first is other Siphunculus is provided with the 5th stop valve, and the second described cloth envelop collector both sides are provided with the 6th section Only valve and the 7th stop valve, is additionally provided with the second bypass pipe and the second side on the second spray pipe The two ends of siphunculus connect the 6th stop valve and the 7th stop valve, on the second described bypass pipe It is provided with the 8th stop valve.
In above-mentioned cleaning by degreasing mechanism, the first described defat liquid bath and the second defat The most independent connection of liquid bath has a running water pipe, the first described degreaser bottom land Portion connects blowoff valve.
In above-mentioned cleaning by degreasing mechanism, the first defat liquid bath, the second defat liquid bath and The notch both sides of fresh water supplemental tank have the baffle plate being obliquely installed.
Compared with prior art, it is an advantage of the current invention that: utilize in inverse operation moisturizing Last one matting wanted the waste water of overflow discharge that processed workpiece is carried out pre-spray originally Washing, the treatment fluid making processed workpiece take next procedure to reduces, and improves cleaning efficiency, Reduce the consumption of abluent.When changing the cleanout fluid in rinsing bowl, Zhi Jiangqian road work The cleanout fluid that pollution level in the rinsing bowl of sequence is high is drained, then by water pump by rear road work The cleanout fluid that sequence pollution level is low is delivered in the rinsing bowl of preceding working procedure, only by fresh cleaning Liquid is added in the rinsing bowl of later process, reaches few sewer, water-saving purpose.
Accompanying drawing explanation
Fig. 1 is the structural representation that the present invention provides.
A in Fig. 1 is to for workpiece traffic direction.
In figure: clean room the 1, first defat liquid bath the 2, second defat liquid bath 3, fresh water Supplemental tank 6, pump of the 4, first heat exchange mechanisms the 5, second heat exchange mechanisms 7, first sprays 8,10, No. two pumps 11 of First Heat Exchanger the 9, first steam input module, second change 13, No. three pump the 14, first steam pipes 15 of hot device the 12, second steam input module, One stop valve the 16, first vapor filter the 17, first drain valve the 18, second steam pipe 19, second stop valve the 20, second vapor filter the 21, second drain valve 22, first Hydro-peening assembly 25, No. four pumps 26 of the 23, second hydro-peening assembly the 24, first spray pipe, Two shower nozzle the 27, second spray pipe 28, five pump the 29, the 3rd shower nozzles 30, first filter Assembly the 31, second filter assemblies the 32, first cloth envelop collector the 33, second Bag filter Device the 34, the 3rd stop valve the 35, the 4th stop valve the 36, first bypass pipe 37, the 5th section Only valve the 38, the 6th stop valve the 39, the 7th stop valve the 40, second bypass pipe the 41, the 8th Stop valve 42, running water pipe 43, blowoff valve 44, baffle plate 45.
Detailed description of the invention
With detailed description of the invention the present invention done further details of theory below in conjunction with the accompanying drawings Bright.
As it is shown in figure 1, a kind of cleaning by degreasing mechanism, including cleaning room 1, described is clear In washing room 1 and along workpiece traffic direction to be cleaned be sequentially provided with the first defat liquid bath 2, Second defat liquid bath 3 and fresh water supplemental tank 4, the first defat liquid bath 2 and the second defat Liquid bath 3 is connected to can be to taking off in the first defat liquid bath 2 and the second defat liquid bath 3 Fat liquid carries out the first heat exchange mechanisms 5 and the second heat exchange mechanisms 6 of heat exchange, and described is fresh Water supplemental tank 4 is sequentially connected with a pump 7 and the first shower nozzle 8, and the first shower nozzle 8 is positioned at clearly In washing room 1 and above the notch of the first defat liquid bath 2.
Opening a pump 7, the first shower nozzle 8 can carry out prerinse to workpiece, and cleans After water be passed straight back in the first defat liquid bath 2, thus supplement the first defat liquid bath 2 In cleanout fluid, it is ensured that the cleanout fluid in the first defat liquid bath 2 is in more new state all the time, Avoid washing dirtier and dirtier, cleaning efficiency can be improved, again can using water wisely.First heat exchanger The effect of structure 5 and the second heat exchange mechanisms 6 is heating the first defat liquid bath 2 and the second defat Cleanout fluid in liquid bath 3, thus improve cleaning efficiency.
Specifically, the first heat exchange mechanisms 5 include First Heat Exchanger 9 and with the first heat exchange First steam input module 10 of device 9 connection and No. two pumps 11, No. two described pumps 11 Connecting the first defat liquid bath 2, the second described heat exchange mechanisms 6 includes the second heat exchanger 12 And the second steam input module 13 of being connected with the second heat exchanger 12 and No. three pumps 14, institute No. three pumps 14 stated connect the second defat liquid bath 3.First Heat Exchanger 9 and the second heat exchanger 12 can be plate type heat exchanger or tubular heat exchanger.
First steam input module 10 includes the first steam pipe 15 and is arranged on the first steam The first stop valve 16 and the first vapor filter 17 on pipe 15, also includes changing with first The first drain valve 18 that hot device 9 connects, the second described steam input module 13 includes Second steam pipe 19 and the second stop valve 20 and second being arranged on the second steam pipe 19 Vapor filter 21, also includes the second drain valve 22 being connected with the second heat exchanger 12.
First defat liquid bath 2 and the second defat liquid bath 3 have been also respectively connected with one can be to Workpiece above one defat liquid bath 2 and the second defat liquid bath 3 carries out the first hydro-peening of hydro-peening Assembly 23 and the second hydro-peening assembly 24.
First hydro-peening assembly 23 includes the first spray pipe being connected with the first defat liquid bath 2 25, the first described spray pipe 25 is sequentially provided with No. four pumps 26 and the second shower nozzle 27, The second described shower nozzle 27 is positioned at above the first defat liquid bath 2, the second described hydro-peening group Part 24 includes the second spray pipe 28 being connected with the second defat liquid bath 3, described second No. five pumps 29 and the 3rd shower nozzle 30, the 3rd described shower nozzle it is sequentially provided with on spray pipe 28 30 are positioned at above the second defat liquid bath 3.
It is provided with energy on first spray pipe 25 and between No. four pumps 26 and the second shower nozzle 27 Filter the first filter assemblies 31 of solid matter in the first defat liquid bath 2, described It is provided with on two spray pipes 28 and between No. five pumps 29 and the 3rd shower nozzle 30 and can filter Second filter assemblies 32 of the solid matter in two defat liquid baths 3.
First filter assemblies 31 includes the first cloth envelop collector 33, the second described filtration Assembly 32 includes the second cloth envelop collector 34.
Due to cloth envelop collector meeting adsorbent solid material, it is therefore desirable to periodically changed or cleaned, Under normal circumstances, need to stop cleaning when changing cloth envelop collector, thus can shadow Ringing the progress of work cleaned, the loss brought in order to avoid stopping production, the present embodiment have employed The structure of bypass circulation is set in cloth envelop collector both sides, such that it is able to changing cloth bag mistake Also normal cleaning can be carried out during filter.Specifically, the first cloth envelop collector 33 Both sides are provided with the 3rd stop valve 35 and the 4th stop valve 36, on the first spray pipe 25 also The two ends being provided with the first bypass pipe 37 and the first bypass pipe 37 connect the 3rd stop valve 35 With the 4th stop valve 36, the first described bypass pipe 37 is provided with the 5th stop valve 38, The second described cloth envelop collector 34 both sides are provided with the 6th stop valve 39 and the 7th stop valve 40, the second spray pipe 28 is additionally provided with the second bypass pipe 41 and the second bypass pipe 41 Two ends connect the 6th stop valve 39 and the 7th stop valve 40, the second described bypass pipe 41 are provided with the 8th stop valve 42.When changing the first cloth envelop collector 33, close the 3rd Stop valve 35 and the 4th stop valve 36, open the 5th stop valve 38, and remaining action is constant, The action changing the second cloth envelop collector 34 is similar, and here is omitted.
During normal wash, No. four pump the 26, the 3rd stop valve the 35, the 4th stop valves 36, No. five pump the 29, the 6th stop valve the 39, the 7th stop valves 40 are opened, the 5th cut-off Valve 38 and the 8th stop valve 42 are closed.
First defat liquid bath 2 and the most independent connection of the second defat liquid bath 3 have one Running water pipe 43, for direct moisturizing, running water pipe 43 can arrange electromagnetic valve, institute Connect bottom the first defat liquid bath 2 stated and have blowoff valve 44, for blowdown.First defat The notch both sides of liquid bath the 2, second defat liquid bath 3 and fresh water supplemental tank 4 have inclination The baffle plate 45 arranged, baffle plate 45 is easy to the backflow of cleanout fluid, is further functioned as water saving Effect.
Specific embodiment described herein is only to present invention spirit theory for example Bright.Those skilled in the art can be to described specific embodiment Make various amendment or supplement or use similar mode to substitute, but without departing from The spirit of the present invention or surmount scope defined in appended claims.
Although the most more employing cleaning room the 1, first defat liquid bath the 2, second defat Liquid bath 3, fresh water supplemental tank the 4, first heat exchange mechanisms the 5, second heat exchange mechanisms 6, Number pump the 7, first shower nozzle 8, First Heat Exchanger the 9, first steam input module 10, two Pump 13, No. three pumps 14, first of the 11, second heat exchanger the 12, second steam input module Steam pipe the 15, first stop valve the 16, first vapor filter the 17, first drain valve 18, Second steam pipe the 19, second stop valve the 20, second vapor filter 21, second is hydrophobic Valve the 22, first hydro-peening assembly the 23, second hydro-peening assembly the 24, first spray pipe 25, four Number 28, No. five pump the 29, the 3rd shower nozzles 30 of pump the 26, second shower nozzle the 27, second spray pipe, First filter assemblies the 31, second filter assemblies the 32, first cloth envelop collector 33, second Cloth envelop collector the 34, the 3rd stop valve the 35, the 4th stop valve the 36, first bypass pipe 37, 5th stop valve the 38, the 6th stop valve the 39, the 7th stop valve the 40, second bypass pipe 41, The terms such as the 8th stop valve 42, running water pipe 43, blowoff valve 44, baffle plate 45, but also It is not excluded for using the probability of other term.These terms are used to be only used to more convenient Describe and explain the essence of the present invention;It is construed as any additional restriction It is all contrary with spirit of the present invention.

Claims (9)

1. a cleaning by degreasing mechanism, including cleaning room (1), described cleaning room (1) In and along the traffic direction of workpiece to be cleaned be sequentially provided with the first defat liquid bath (2), second Defat liquid bath (3) and fresh water supplemental tank (4), the first defat liquid bath (2) and second Defat liquid bath (3) is connected to can be to the first defat liquid bath (2) and the second degreaser Degreaser in groove (3) carries out the first heat exchange mechanisms (5) and second heat exchanger of heat exchange Structure (6), described fresh water supplemental tank (4) is sequentially connected with a pump (7) and first Shower nozzle (8), the first shower nozzle is positioned at cleaning room (1) and near the first defat liquid bath (2) Notch above,
Described the first heat exchange mechanisms (5) includes First Heat Exchanger (9) and changes with first The first steam input module (10) that hot device (9) connects and No. two pumps (11) are described No. two pumps (11) connect the first defat liquid bath (2), described the second heat exchange mechanisms (6) Including the second heat exchanger (12) and defeated with the second steam that the second heat exchanger (12) is connected Entering assembly (13) and No. three pumps (14), No. three described pumps (14) connect the second defat Liquid bath (3).
Cleaning by degreasing mechanism the most according to claim 1, it is characterised in that described The first steam input module (10) include the first steam pipe (15) and be arranged on first The first stop valve (16) on steam pipe (15) and the first vapor filter (17), also Including the first drain valve (18) being connected with First Heat Exchanger (9), the second described steaming Vapour input module (13) includes the second steam pipe (19) and is arranged on the second steam pipe (19) On the second stop valve (20) and the second vapor filter (21), also include changing with second The second drain valve (22) that hot device (12) connects.
Cleaning by degreasing mechanism the most according to claim 2, it is characterised in that described The first defat liquid bath (2) and the second defat liquid bath (3) be also respectively connected with an energy The workpiece of the first defat liquid bath (2) and the second defat liquid bath (3) top is carried out hydro-peening The first hydro-peening assembly (23) and the second hydro-peening assembly (24).
Cleaning by degreasing mechanism the most according to claim 3, it is characterised in that described The first hydro-peening assembly (23) include the first hydro-peening of being connected with the first defat liquid bath (2) Pipe (25), described the first spray pipe (25) is sequentially provided with No. four pumps (26) and the Two shower nozzles (27), described the second shower nozzle (27) is positioned on the first defat liquid bath (2) Side, the second described hydro-peening assembly (24) includes being connected with the second defat liquid bath (3) Second spray pipe (28), described the second spray pipe (28) is sequentially provided with No. five pumps (29) And the 3rd shower nozzle (30), the 3rd described shower nozzle (30) is positioned at the second defat liquid bath (3) Top.
Cleaning by degreasing mechanism the most according to claim 4, it is characterised in that described The first spray pipe (25) upper and be positioned at No. four pumps (26) and the second shower nozzle (27) it Between be provided with the first filter assemblies of the solid matter that can filter in the first defat liquid bath (2) (31), described the second spray pipe (28) is upper and is positioned at No. five pumps (29) and the 3rd spray It is provided with the second of the solid matter that can filter in the second defat liquid bath (3) between head (30) Filter assemblies (32).
Cleaning by degreasing mechanism the most according to claim 5, it is characterised in that described The first filter assemblies (31) include the first cloth envelop collector (33), the second described mistake Filter assembly (32) includes the second cloth envelop collector (34).
Cleaning by degreasing mechanism the most according to claim 6, it is characterised in that described The first cloth envelop collector (33) both sides be provided with the 3rd stop valve (35) and the 4th cut-off Valve (36), is additionally provided with the first bypass pipe (37) and first on the first spray pipe (25) The two ends of bypass pipe (37) connect the 3rd stop valve (35) and the 4th stop valve (36), Described the first bypass pipe (37) is provided with the 5th stop valve (38), the second described cloth Bag type filter (34) both sides are provided with the 6th stop valve (39) and the 7th stop valve (40), Second spray pipe (28) is additionally provided with the second bypass pipe (41) and the second bypass pipe (41) Two ends connect the 6th stop valve (39) and the 7th stop valve (40), by described second Siphunculus (41) is provided with the 8th stop valve (42).
8. according to the cleaning by degreasing mechanism described in claim 1-7 any one, its feature Being, the first described defat liquid bath (2) and the second defat liquid bath (3) are the most only Vertical connection has a running water pipe (43), the first described defat liquid bath (2) bottom Connect and have blowoff valve (44).
9. according to the cleaning by degreasing mechanism described in claim 1-7 any one, its feature It is, the first defat liquid bath (2), the second defat liquid bath (3) and fresh water supplemental tank (4) Notch both sides there is the baffle plate (45) being obliquely installed.
CN201510272641.7A 2015-05-25 2015-05-25 Cleaning by degreasing mechanism Active CN104907277B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201510272641.7A CN104907277B (en) 2015-05-25 2015-05-25 Cleaning by degreasing mechanism

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CN104907277B true CN104907277B (en) 2017-01-04

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108202036B (en) * 2016-12-19 2023-10-03 本钢板材股份有限公司 Cleaning solution heating method

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3818583B2 (en) * 2002-04-23 2006-09-06 本田技研工業株式会社 Paint pretreatment cleaning equipment
CN202290630U (en) * 2011-09-28 2012-07-04 迈凯实金属技术(苏州)有限公司 An energy-saving cleaning apparatus
CN104438196A (en) * 2013-09-13 2015-03-25 李普华 Degrease cleaning device
CN204817308U (en) * 2015-05-25 2015-12-02 浙江明泉工业涂装有限公司 Degrease wiper mechanism

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Denomination of invention: Degreasing cleaning mechanism

Effective date of registration: 20221030

Granted publication date: 20170104

Pledgee: Zhejiang Deqing Rural Commercial Bank Co.,Ltd. science and technology sub branch

Pledgor: ZHEJIANG MINGQUAN INDUSTRIAL COATING Co.,Ltd.

Registration number: Y2022330002830