CN204855120U - A detection mechanism for detecting whether sealed package body leaks gas - Google Patents

A detection mechanism for detecting whether sealed package body leaks gas Download PDF

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CN204855120U
CN204855120U CN201520610957.8U CN201520610957U CN204855120U CN 204855120 U CN204855120 U CN 204855120U CN 201520610957 U CN201520610957 U CN 201520610957U CN 204855120 U CN204855120 U CN 204855120U
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vacuum
chamber
leak
cavity
leak detection
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叶宏成
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SHENZHEN FUKANG INDUSTRIAL Co Ltd
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SHENZHEN FUKANG INDUSTRIAL Co Ltd
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Abstract

一种成本低、结构简单且能快速检测包装体产品气密性是否良好的用于检测密封包装体是否漏气的检测机构。包括抽真空组件,在其中还设有由上模具和下模具构成的放置待测产品且为密闭式的测漏腔,该测漏腔通过一根检漏管与抽气腔体相接,所述抽气腔体与所述抽真空组件连接,在所述检漏管上还接有真空度检测仪,与现有技术相比,本实用新型采用较简易的由上模具、下模具构成的测漏腔、抽气腔体和抽真空组件及真空度检测仪组成的检测机构,能够在确保电子零部件不被损坏的情况下,准确检测出该电子零部件包装体的气密性是否良好。而且,该机构投资成本低、易于操作且检测速度快。

A detection mechanism for detecting air leakage of a sealed package that is low in cost, simple in structure, and capable of quickly detecting whether the airtightness of a packaged product is good. It includes a vacuum pumping assembly, in which there is also a sealed leak-testing chamber consisting of an upper mold and a lower mold for placing the product to be tested. The leak-testing chamber is connected to the pumping chamber through a leak-detecting tube. The air pumping cavity is connected to the vacuum pumping assembly, and a vacuum degree detector is connected to the leak detection pipe. Compared with the prior art, the utility model adopts a relatively simple upper mold and a lower mold. The detection mechanism composed of the leak detection chamber, the air extraction chamber, the vacuum assembly and the vacuum degree detector can accurately detect whether the airtightness of the electronic component package is good or not while ensuring that the electronic components are not damaged. . Moreover, the institution has low investment cost, easy operation and fast detection speed.

Description

用于检测密封包装体是否漏气的检测机构The detection mechanism used to detect whether the sealed package is leaking

技术领域technical field

本实用新型涉及一种气漏检测装置,特别涉及一种用于检测包装体产品是否漏气的检测机。The utility model relates to an air leakage detection device, in particular to a detection machine for detecting air leakage of packaged products.

背景技术Background technique

电子零部件在出厂时基于防潮、防腐目的需要采用密封或抽真空的方式对其进行包装,而包装的好坏会影响到该电子零部件的存放期限,若存放环境不好还会影响其使用寿命。Electronic components need to be packaged in a sealed or vacuumed way for moisture-proof and anti-corrosion purposes when they leave the factory, and the quality of the packaging will affect the storage period of the electronic components. If the storage environment is not good, it will also affect its use. life.

在实际操作中,每当电子零部件包装好后,都需要验证整个包装体的气密性是否良好,或者真空密封性能是否良好。In actual operation, whenever electronic components are packaged, it is necessary to verify whether the airtightness of the entire package is good, or whether the vacuum sealing performance is good.

通常按以下方法验证:将整个包装产品泡入热水中,由人工观查,看是否有气泡产生,当有气泡产生时,则说明包装不严密有泄漏点,即热水中有水渗入包装体中将其中的空气赶出。Usually, the following method is used to verify: soak the whole packaged product in hot water, and observe manually to see if there are bubbles. When there are bubbles, it means that the packaging is not tight and there is a leak point, that is, water in the hot water seeps into the packaging. Push the air out of the body.

该种方法的缺点是,若当待检测产品的包装体气密性不好时,由泄漏点进入包装体内的水将直接损坏其中的产品。The disadvantage of this method is that if the airtightness of the packaging body of the product to be tested is not good, the water entering the packaging body from the leakage point will directly damage the product therein.

发明内容Contents of the invention

本实用新型要解决的技术问题是提供一种成本低、结构简单且能快速检测包装体产品气密性是否良好的用于检测密封包装体是否漏气的检测机构。The technical problem to be solved by the utility model is to provide a low-cost, simple-structure detection mechanism for detecting whether the airtightness of the packaged product is good or not.

为了解决上述技术问题,本实用新型采用的技术方案为:In order to solve the above technical problems, the technical solution adopted by the utility model is:

本实用新型的用于检测密封包装体是否漏气的检测机构,包括抽真空组件,在其中还设有由上模具和下模具构成的放置待测产品且为密闭式的测漏腔,该测漏腔通过一根检漏管与抽气腔体相接,所述抽气腔体与所述抽真空组件连接,在所述检漏管上还接有真空度检测仪。The detection mechanism for detecting air leakage of the sealed package of the utility model includes a vacuum pumping assembly, in which there is also an airtight leakage detection chamber consisting of an upper mold and a lower mold for placing the product to be tested. The leak chamber is connected to the pumping cavity through a leak detection tube, and the pumping cavity is connected to the vacuum assembly, and a vacuum degree detector is also connected to the leak detection tube.

所述测漏腔与所述抽气腔体内的容积比为1:3-1:5。The volume ratio between the leak detection chamber and the air pumping chamber is 1:3-1:5.

所述抽真空组件为抽真空气缸或机械式真空泵。The vacuum component is a vacuum cylinder or a mechanical vacuum pump.

所述真空度检测仪为一真空传感器。The vacuum degree detector is a vacuum sensor.

与现有技术相比,本实用新型采用较简易的由上模具、下模具构成的测漏腔、抽气腔体和抽真空组件及真空度检测仪组成的检测机构,能够在确保电子零部件不被损坏的情况下,准确检测出该电子零部件包装体的气密性是否良好。而且,该机构投资成本低、易于操作且检测速度快。Compared with the prior art, the utility model adopts a relatively simple detection mechanism composed of an upper mold and a lower mold, a leak detection cavity, an air extraction cavity, a vacuum assembly and a vacuum degree detector, which can ensure that the electronic components are Under the condition of not being damaged, it is accurately detected whether the airtightness of the packaging body of the electronic component is good. Moreover, the institution has low investment cost, easy operation and fast detection speed.

附图说明Description of drawings

图1为本实用新型的机构示意图。Fig. 1 is a schematic diagram of the mechanism of the utility model.

图2为本实用新型的机构执行前后对比示意图。Fig. 2 is a schematic diagram of comparison before and after implementation of the mechanism of the utility model.

附图标记如下:The reference signs are as follows:

上模具1、下模具2、测漏腔3、抽气腔体4、抽真空组件5、检漏管6、真空度检测仪7、待测产品8、合模气缸9、测漏腔内的容积V1、待测产品8包装体中的容积V2、抽气腔体内的容积V3。Upper mold 1, lower mold 2, leak detection cavity 3, air extraction cavity 4, vacuum assembly 5, leak detection tube 6, vacuum degree detector 7, product to be tested 8, clamping cylinder 9, leak detection cavity Volume V1, volume V2 in the packaging body of the product 8 to be tested, and volume V3 in the pumping cavity.

具体实施方式Detailed ways

如图1、2所示、本实用新型的用于检测密封包装体是否漏气的检测机构为一简易测漏机构,其主要适用于对电子零部件包装体的密封体(即已将电子零部件包装好后的整体)进行气密性好坏的检测。As shown in Figures 1 and 2, the detection mechanism used to detect whether the sealed package is leaking in the utility model is a simple leak detection mechanism, which is mainly suitable for the sealing body of the electronic component package (that is, the electronic component has been sealed). The whole package after the parts are packaged) is tested for air tightness.

其主要由放置电子零部件包装体(又称待测产品8)的测漏腔3、可改变气室空气体积的抽气腔体4及抽真空组件5构成。It is mainly composed of a leak detection cavity 3 for placing electronic component packages (also known as the product to be tested 8 ), an air extraction cavity 4 that can change the air volume of the air chamber, and a vacuum assembly 5 .

测漏腔3由上模具1和下模具2合模后构成,在上模具1上连接有可令上模具1上下移动的合模气缸9,上模具1与下模具2合模后的内腔即为所述的测漏腔3,在上模具1与下模具2相接部位设有密封结构,所述的电子零部件包装体可放置在该测漏腔3中。The leak detection cavity 3 is composed of the upper mold 1 and the lower mold 2 after mold closing. The upper mold 1 is connected with a mold clamping cylinder 9 that can move the upper mold 1 up and down. The inner cavity of the upper mold 1 and the lower mold 2 is closed. It is the leak detection chamber 3 described above, and a sealing structure is provided at the junction of the upper mold 1 and the lower mold 2 , and the electronic component package can be placed in the leak detection chamber 3 .

所述抽气腔体4为一密封设置的空腔,该空腔分别与抽真空组件5和检漏管6相连,本实用新型的抽真空组件5优选抽真空气缸或机械式真空泵,当抽真空组件5工作时,该抽气腔体4内的空气密度下降。所述测漏腔3与所述抽气腔体4内的容积比为1:3-1:5。The air pumping cavity 4 is a sealed cavity, which is connected to the vacuum pumping assembly 5 and the leak detection tube 6 respectively. The vacuum pumping assembly 5 of the present utility model is preferably a vacuum pumping cylinder or a mechanical vacuum pump. When the vacuum assembly 5 is working, the air density in the pumping cavity 4 decreases. The volume ratio of the leak detection chamber 3 to the air extraction chamber 4 is 1:3-1:5.

在所述测漏腔3与所述抽气腔体4之间还连接有一根检漏管6,该检漏管6分别测漏腔3和抽气腔体4相通。A leak detection tube 6 is also connected between the leak detection chamber 3 and the air extraction cavity 4 , and the leak detection tube 6 communicates with the leak detection cavity 3 and the air extraction cavity 4 respectively.

在所述检漏管6上还接有可检测由测漏腔3、检漏管6通道和抽气腔体4构成的密闭空间内的空气密度的真空度检测仪7(本实用新型优选所述抽真空组件5为抽真空气缸或机械式真空泵,所述真空度检测仪7为真空传感器)。On the said leak detection pipe 6, there is also a vacuum degree detector 7 which can detect the air density in the airtight space formed by the leak detection chamber 3, the leak detection pipe 6 channels and the air extraction chamber 4 (preferred in the present invention). The vacuum assembly 5 is a vacuum cylinder or a mechanical vacuum pump, and the vacuum degree detector 7 is a vacuum sensor).

所述测漏腔3与抽气腔体4的结构均为刚性结构。The structures of the leak detection chamber 3 and the air extraction chamber 4 are both rigid structures.

本实用新型的工作原理:Working principle of the utility model:

1)将所述待测产品8放入测漏腔3中,启动合模合模气缸9将上模具1与下模具2合模,形成密闭的测漏腔3。1) Put the product 8 to be tested into the leakage detection cavity 3, start the mold clamping cylinder 9 to clamp the upper mold 1 and the lower mold 2, and form a closed leakage detection cavity 3.

2)启动抽真空组件5使所述抽气腔体4内的空气密度降低,即在抽气腔体4内形成压力小于大气压的负压。2) Start the vacuum assembly 5 to reduce the air density in the air extraction cavity 4, that is, form a negative pressure in the air extraction cavity 4 with a pressure lower than atmospheric pressure.

本实用新型优选抽气腔体4内的容积V3为测漏腔3内的容积V1的3-5倍。In the present invention, the volume V3 in the air pumping cavity 4 is preferably 3-5 times of the volume V1 in the leak detection cavity 3 .

3)判断:3) Judgment:

如果连接在测漏管上的真空传感器的读值在规定时间内恒定且为根据抽气腔体4容积、测漏腔3内实际容积和抽真空组件5的设定值计算出来的正常数值,则说明待测产品8内的空气没有泄漏现象发生,证明其气密性良好;If the reading value of the vacuum sensor connected to the leak detection tube is constant within a specified time and is a normal value calculated according to the volume of the pumping chamber 4, the actual volume in the leak detection chamber 3 and the set value of the vacuum assembly 5, Then it shows that the air in the product 8 to be tested does not leak, which proves that its airtightness is good;

如果所述真空传感器的读值在规定时间内不能很快稳定下来且其上的读值高于所述正常数值,则说明待测产品8气密性有问题。If the reading value of the vacuum sensor cannot be stabilized within a specified time and the reading value is higher than the normal value, it indicates that the airtightness of the product 8 to be tested has a problem.

Claims (4)

1. one kind for detecting the testing agency whether sealed packaging leaks gas, comprise and vacuumize assembly (5), it is characterized in that: be also provided with the placement product to be measured (8) that is made up of mold (1) and bed die (2) wherein and be the chamber of leaking hunting (3) of closed, this chamber of leaking hunting (3) is connected with cavity of bleeding (4) by a leak detection tube (6), described cavity of bleeding (4) is connected with the described assembly (5) that vacuumizes, and described leak detection tube (6) is also connected to vacuum inspective meter (7).
2. according to claim 1 for detecting the testing agency whether sealed packaging leaks gas, it is characterized in that: described in the volumetric ratio of leaking hunting in chamber (3) and described cavity of bleeding (4) be 1:3-1:5.
3. according to claim 1 and 2 for detecting the testing agency whether sealed packaging leaks gas, it is characterized in that: described in vacuumize assembly (5) for vacuumizing cylinder or mechanical vacuum pump.
4. according to claim 3 for detecting the testing agency whether sealed packaging leaks gas, it is characterized in that: described vacuum inspective meter (7) is a vacuum transducer.
CN201520610957.8U 2015-08-14 2015-08-14 A detection mechanism for detecting whether sealed package body leaks gas Expired - Lifetime CN204855120U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105699026A (en) * 2016-01-22 2016-06-22 上海严复制药系统工程有限公司 Sealing test system and method
CN106644317A (en) * 2016-12-30 2017-05-10 楚天智能机器人(长沙)有限公司 Formed bubble cap vacuum detection method and device and bubble cap machine
CN107796570A (en) * 2017-10-27 2018-03-13 沈阳建筑大学 A kind of product part special-shaped surfaces air tightness detection system and application
CN109211491A (en) * 2018-10-11 2019-01-15 湖南华天光电惯导技术有限公司 A method of examining laser gyro air-tightness
CN120721325A (en) * 2025-06-16 2025-09-30 江苏护佑健康科技有限公司 A sensor detection device for throat lozenge pillow pack

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105699026A (en) * 2016-01-22 2016-06-22 上海严复制药系统工程有限公司 Sealing test system and method
CN105699026B (en) * 2016-01-22 2019-07-09 上海严复制药系统工程有限公司 A kind of sealing test system and tightness testing method
CN106644317A (en) * 2016-12-30 2017-05-10 楚天智能机器人(长沙)有限公司 Formed bubble cap vacuum detection method and device and bubble cap machine
CN106644317B (en) * 2016-12-30 2019-09-17 楚天智能机器人(长沙)有限公司 A kind of vacuum detecting method of shaped blister, detection device and bubble-cap machine
CN107796570A (en) * 2017-10-27 2018-03-13 沈阳建筑大学 A kind of product part special-shaped surfaces air tightness detection system and application
CN109211491A (en) * 2018-10-11 2019-01-15 湖南华天光电惯导技术有限公司 A method of examining laser gyro air-tightness
CN120721325A (en) * 2025-06-16 2025-09-30 江苏护佑健康科技有限公司 A sensor detection device for throat lozenge pillow pack

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