CN204822880U - Reciprocating type shuttle controlling means - Google Patents
Reciprocating type shuttle controlling means Download PDFInfo
- Publication number
- CN204822880U CN204822880U CN201520598004.4U CN201520598004U CN204822880U CN 204822880 U CN204822880 U CN 204822880U CN 201520598004 U CN201520598004 U CN 201520598004U CN 204822880 U CN204822880 U CN 204822880U
- Authority
- CN
- China
- Prior art keywords
- connects
- pin
- end pin
- opto
- electronic pickup
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model relates to a reciprocating type shuttle controlling means, battery power connection director, the controller connect the tray and detect photoelectric sensor, the controller connect the speed reduction photoelectric sensor that gos forward, the controller connect to go forward and stop photoelectric sensor, the controller connect the safety protection photoelectric sensor that gos forward, the controller connect the tray speed reduction photoelectric sensor that gos forward, the controller connect audible -visual annunciator, the controller connect the battery voltage divider, the controller connect walking motor drive, walking motor drive connect the walking motor, walking motor drive connect photoelectric encoder, the controller connect and to lift motor drive, the motor drive that lifts connect and to lift the motor, the controller connect limit switch, the controller connect serial ports wifi converter, controller wireless connection mobilephone terminal. The utility model is used for reciprocating type shuttle.
Description
Technical field
The utility model relates to warehouse logistics field.
Background technology
In densification storage equipment, shuttle shelf are a kind of novel densification storage equipments, have the advantages that shelf structure is simple, safety is high, work efficiency is high, utilization rate of warehouse is large.But existing shuttle also exists again held radio remote controller can not feed back to operator intuitively by the various job informations of shuttle, low electric quantity warning device only has just can report to the police when shuttle power supply is in low electricity, the percentum of concrete dump energy can not be shown, can not carry out the shortcoming such as estimating by the transport capacity current to shuttle, therefore the research of shuttle control technology and improvement are become particularly important; Wireless wifi technology is introduced, be connected with serial ports wifi conv by controller, serial ports wifi conv and mobile phone terminal all access local area network, can realize the control of mobile phone terminal to shuttle easily, and the various operation information of shuttle can display on mobile phone terminal.
Summary of the invention
The purpose of this utility model is to provide a kind of based on wireless wifi network communication, can not only control, and shuttle operation information can be fed back to operator to shuttle, also can carry out with upper computer the reciprocating shuttle control setup that communicates.
above-mentioned object is realized by following technical scheme:
A kind of reciprocating shuttle control setup, its composition comprises: PLC, sensor, battery feed, limit switch, movable motor actuator, movable motor, lifting motor actuator, lifting motor, photoelectric encoder, serial ports wifi conv, described battery feed connection control device, described controller connecting trays detects opto-electronic pickup, described controller connects advance deceleration opto-electronic pickup, described controller connects the stopping opto-electronic pickup that advances, described controller connects advance safety guard-safeguard opto-electronic pickup, described controller connects advance pallet deceleration opto-electronic pickup, described controller connects combined aural and visual alarm, described controller connects cell pressure bleeder, described controller connects movable motor actuator, described movable motor actuator connects movable motor, described movable motor actuator connects photoelectric encoder, described controller connects lifting motor actuator, described lifting motor actuator connects lifting motor, described controller connects limit switch, described controller connects serial ports wifi conv, described controller wireless connections mobile phone terminal.
Described reciprocating shuttle control setup, described controller comprises CPU element, analog quantity spread unit and I/O expanding element, the lower end pin 0.0 of described CPU element connects the Fault port of input switch signal movable motor actuator, described lower end pin 0.1 connects described combined aural and visual alarm, described lower end pin 0.2 connects rear advance deceleration opto-electronic pickup, described lower end pin 0.3 connects advance deceleration opto-electronic pickup, described lower end pin 0.4 connects rear safety guard-safeguard opto-electronic pickup, described lower end pin 0.5 connects front safety guard-safeguard opto-electronic pickup, described lower end pin 0.6 connects the Aout port of movable motor actuator 1, described lower end pin 0.7 connects the Bout port of movable motor actuator 1, described lower end pin 1.0 connects the deceleration of rear pallet and detects opto-electronic pickup, described lower end pin 1.1 connects front tray deceleration and detects opto-electronic pickup, described lower end pin 1.2 connects initial limit switch, described lower end pin 1.3 connects stopping limit switch, described lower end pin 1.4 connects the deceleration of rear pallet and detects opto-electronic pickup, described lower end pin 1.5 connects front tray deceleration and detects opto-electronic pickup,
The upper end pin 0.0 of described CPU element connects output control signal motor driver EN end by relay K A1, upper end pin 0.1 connects closing key LED by relay K A2, described upper end pin 0.2 connects the A port making lifting motor actuator into by relay K A3, described upper end pin 0.3 connects the B port making lifting motor actuator into by relay K A4, described upper end pin 0.4 connects combined aural and visual alarm LED by relay K A5, described upper end pin 0.5 connects combined aural and visual alarm by relay K A6, described upper end pin 0.6 connects combined aural and visual alarm by relay K A7, described upper end pin 0.7 connects key LED by relay K A8, described upper end pin 1.0 connects movable motor actuator by relay K A9, described upper end pin 1.1 connects lifting motor actuator by relay K A10,
Pin M, pin 1M, the pin 2M of described CPU element are connected with the negative connection terminal of 24V power supply respectively;
Pin L+, pin 1L, the pin 2L of described CPU element are connected with the positive connection terminal of 24V power supply respectively;
The lower end of CPU element connects serial ports by a RS232 communication port 21 and turns wifi22, and described serial ports turns on wifi22 and is connected to wifi communicator.
Described reciprocating shuttle control setup, analog output end V0, V1 on described analog quantity spread unit are connected with the difference analogue input end of movable motor actuator, lifting motor actuator; The input end M of described analog quantity spread unit is connected with cell pressure bleeder modulating output.
Described reciprocating shuttle control setup, after the pin 0.0 of described I/O expanding element connects input switch signal, motion stops opto-electronic pickup, before pin 0.1 connects, motion stops opto-electronic pickup, pin 0.2 connects rear top tray and detects opto-electronic pickup, and pin 0.3 connects front top tray and detects opto-electronic pickup.
beneficial effect:
1. the shuttle handheld terminal of the present utility model fixed wireless frequency hand-held remote controller that no longer adopts traditional shuttle to use, but be connected with the RS-232 of serial ports wifi conv by the RS-232 interface of PLC, wifi conv access local area network, mobile phone also accesses this local area network, realize the communication between mobile phone and shuttle, thus reach mobile phone manipulation shuttle object; The various information of shuttle can be transferred to mobile phone terminal timely and effectively and show.
2. the utility model to battery electric quantity detect improve, monitor and detection can be carried out to the dump energy of shuttle power supply in real time and feed back to mobile phone terminal and electricity is low time send warning at car body and mobile phone simultaneously; User can estimate the handling that whether can complete current cargo according to current electric quantity.
accompanying drawing illustrates:
Accompanying drawing 1 is block schematic illustration of the present utility model.
Accompanying drawing 2 is interconnecting wiring diagraies of accompanying drawing 1 controller.
detailed description of the invention:
embodiment 1
1 explanation by reference to the accompanying drawings, a kind of reciprocating shuttle control setup, its composition comprises: PLC, sensor, battery feed, limit switch, movable motor actuator, movable motor, lifting motor actuator, lifting motor, photoelectric encoder, serial ports wifi conv, described battery feed connection control device, described controller connecting trays detects opto-electronic pickup, described controller connects advance deceleration opto-electronic pickup, described controller connects the stopping opto-electronic pickup that advances, described controller connects advance safety guard-safeguard opto-electronic pickup, described controller connects advance pallet deceleration opto-electronic pickup, described controller connects combined aural and visual alarm, described controller connects cell pressure bleeder, described controller connects movable motor actuator, described movable motor actuator connects movable motor, described movable motor actuator connects photoelectric encoder, described controller connects lifting motor actuator, described lifting motor actuator connects lifting motor, described controller connects limit switch, described controller connects serial ports wifi conv, described controller wireless connections mobile phone terminal.
embodiment 2
2 explanations by reference to the accompanying drawings, reciprocating shuttle control setup described in embodiment 1, described controller comprises CPU element, analog quantity spread unit and I/O expanding element, the lower end pin 0.0 of described CPU element connects the Fault port of input switch signal movable motor actuator, described lower end pin 0.1 connects described combined aural and visual alarm, described lower end pin 0.2 connects rear advance deceleration opto-electronic pickup, described lower end pin 0.3 connects advance deceleration opto-electronic pickup, described lower end pin 0.4 connects rear safety guard-safeguard opto-electronic pickup, described lower end pin 0.5 connects front safety guard-safeguard opto-electronic pickup, described lower end pin 0.6 connects the Aout port of movable motor actuator 1, described lower end pin 0.7 connects the Bout port of movable motor actuator 1, described lower end pin 1.0 connects the deceleration of rear pallet and detects opto-electronic pickup, described lower end pin 1.1 connects front tray deceleration and detects opto-electronic pickup, described lower end pin 1.2 connects initial limit switch, described lower end pin 1.3 connects stopping limit switch, described lower end pin 1.4 connects the deceleration of rear pallet and detects opto-electronic pickup, described lower end pin 1.5 connects front tray deceleration and detects opto-electronic pickup,
The upper end pin 0.0 of described CPU element connects output control signal motor driver EN end by relay K A1, upper end pin 0.1 connects closing key LED by relay K A2, described upper end pin 0.2 connects the A port making lifting motor actuator into by relay K A3, described upper end pin 0.3 connects the B port making lifting motor actuator into by relay K A4, described upper end pin 0.4 connects combined aural and visual alarm LED by relay K A5, described upper end pin 0.5 connects combined aural and visual alarm by relay K A6, described upper end pin 0.6 connects combined aural and visual alarm by relay K A7, described upper end pin 0.7 connects key LED by relay K A8, described upper end pin 1.0 connects movable motor actuator by relay K A9, described upper end pin 1.1 connects lifting motor actuator by relay K A10,
Pin M, pin 1M, the pin 2M of described CPU element are connected with the negative connection terminal of 24V power supply respectively;
Pin L+, pin 1L, the pin 2L of described CPU element are connected with the positive connection terminal of 24V power supply respectively;
The lower end of CPU element connects serial ports by a RS232 communication port 21 and turns wifi22, and described serial ports turns on wifi22 and is connected to wifi communicator.
embodiment 3
2 illustrate by reference to the accompanying drawings, the reciprocating shuttle control setup described in embodiment 2, analog output end V0, V1 on described analog quantity spread unit are connected with the difference analogue input end of movable motor actuator, lifting motor actuator; The input end M of described analog quantity spread unit is connected with cell pressure bleeder modulating output.
embodiment 4
2 explanations by reference to the accompanying drawings, reciprocating shuttle control setup described in embodiment 2, after the pin 0.0 of described I/O expanding element connects input switch signal, motion stops opto-electronic pickup, before pin 0.1 connects, motion stops opto-electronic pickup, pin 0.2 connects rear top tray and detects opto-electronic pickup, and pin 0.3 connects front top tray and detects opto-electronic pickup.
Control system device take PLC as control core, realize the communication with shuttle by the preset system on mobile phone by wireless wifi device, under turning the cooperation of wifi device, motor driver etc., complete the feedback of control to shuttle and information at all kinds of relay, opto-electronic pickup, coder, serial ports.
In shuttle driving process, by the collaborative work of each several part device, jointly complete the logistics operation in warehousing system.In whole service link, PLC is the core of system, outward sign, be positioned at variable that switch on shuttle panel and button signal, sensor collection arrive accesses PLC input end by control circuit, after the control program process in controller, in mouth output signal, by output circuit, movable motor, lifting motor are controlled, so drive lift jack, actuator mechanical part move, realize logistic storage operation.
The effector of shuttle system mainly comprises control core device (PLC), sensor, cell pressure bleeder, motor driver, photoelectric encoder, serial ports wifi conv, combined aural and visual alarm etc.
PLC device: main based on plc, chooses a minitype high-performance S7-200 series that Siemens Company releases.The advantages such as it is little that this PLC has volume, and function is many, are mainly used in the fields processed such as industry control.
Limit switch: set the lift height of lifting motor, makes its steady lifting.
Opto-electronic pickup:
Advance deceleration opto-electronic pickup: in car body advance process, ruddiness is blocked will slow down by object within the specific limits, deceleration distance 60CM to 100CM is not etc.(only have and could work when shuttle runs to the active distance of track both sides)
Advance and stop opto-electronic pickup: in car body advance process, ruddiness is blocked by object and will not stop stopping distance from 5CM to 7CM not etc. within the specific limits.
Advance safety guard-safeguard opto-electronic pickup: this is correlation type, and one end sends ruddiness, the other end receives.In car body advance process, car body dead ahead can be blocked the receiving end that can block this sensor if any object and be received light source, and car body is stopping-down immediately, and sends warning.
Advance pallet retarder/stopping opto-electronic pickup: when shuttle carries out stock, this opto-electronic pickup induction front pallet, shuttle is slowed down, and deceleration distance is set as that 65CM(acts on when mainly shuttle carries out picking, stock in orbit); Coordinate with coder and car is stopped; Distance is set as 20CM; Pallet spacing setting is carried out according to this function.
Front pallet detects opto-electronic pickup: in access goods process, determine whether there is pallet above car body and determines tray position.
Wireless serial wifi conv: the communicator of shuttle and mobile phone or upper computer.
Motor driver: be mainly used for driving one walking DC servo reducing motor and a lifting deceleration DC servo motor, it forms primarily of motor drive ic, current detection circuit and main control chip protective circuit.
Charger: have charging dynamics lithium cell to provide power supply needed for each device.
Combined aural and visual alarm: to the various mode of operations alarm display timely of shuttle.
Cell pressure bleeder: directly utilize battery voltage detection method, cell pressure dividing potential drop is into the standard voltage value of 0-10V and battery is full of time be 10V, it can measure battery power in real time.
Certainly; above-mentioned explanation is not to restriction of the present utility model; the utility model is also not limited in above-mentioned citing, the change that those skilled in the art make in essential scope of the present utility model, remodeling, interpolation or replacement, also should belong to protection domain of the present utility model.
Claims (4)
1. a reciprocating shuttle control setup, its composition comprises: PLC, sensor, battery feed, limit switch, movable motor actuator, movable motor, lifting motor actuator, lifting motor, photoelectric encoder, serial ports wifi conv, it is characterized in that: described battery feed connection control device, described controller connecting trays detects opto-electronic pickup, described controller connects advance deceleration opto-electronic pickup, described controller connects the stopping opto-electronic pickup that advances, described controller connects advance safety guard-safeguard opto-electronic pickup, described controller connects advance pallet deceleration opto-electronic pickup, described controller connects combined aural and visual alarm, described controller connects cell pressure bleeder, described controller connects movable motor actuator, described movable motor actuator connects movable motor, described movable motor actuator connects photoelectric encoder, described controller connects lifting motor actuator, described lifting motor actuator connects lifting motor, described controller connects limit switch, described controller connects serial ports wifi conv, described controller wireless connections mobile phone terminal.
2. reciprocating shuttle control setup according to claim 1, it is characterized in that: described controller comprises CPU element, analog quantity spread unit and I/O expanding element, the lower end pin 0.0 of described CPU element connects the Fault port of input switch signal movable motor actuator, described lower end pin 0.1 connects described combined aural and visual alarm, described lower end pin 0.2 connects rear advance deceleration opto-electronic pickup, described lower end pin 0.3 connects advance deceleration opto-electronic pickup, described lower end pin 0.4 connects rear safety guard-safeguard opto-electronic pickup, described lower end pin 0.5 connects front safety guard-safeguard opto-electronic pickup, described lower end pin 0.6 connects the Aout port of movable motor actuator 1, described lower end pin 0.7 connects the Bout port of movable motor actuator 1, described lower end pin 1.0 connects the deceleration of rear pallet and detects opto-electronic pickup, described lower end pin 1.1 connects front tray deceleration and detects opto-electronic pickup, described lower end pin 1.2 connects initial limit switch, described lower end pin 1.3 connects stopping limit switch, described lower end pin 1.4 connects the deceleration of rear pallet and detects opto-electronic pickup, described lower end pin 1.5 connects front tray deceleration and detects opto-electronic pickup,
The upper end pin 0.0 of described CPU element connects output control signal motor driver EN end by relay K A1, upper end pin 0.1 connects closing key LED by relay K A2, described upper end pin 0.2 connects the A port making lifting motor actuator into by relay K A3, described upper end pin 0.3 connects the B port making lifting motor actuator into by relay K A4, described upper end pin 0.4 connects combined aural and visual alarm LED by relay K A5, described upper end pin 0.5 connects combined aural and visual alarm by relay K A6, described upper end pin 0.6 connects combined aural and visual alarm by relay K A7, described upper end pin 0.7 connects key LED by relay K A8, described upper end pin 1.0 connects movable motor actuator by relay K A9, described upper end pin 1.1 connects lifting motor actuator by relay K A10,
Pin M, pin 1M, the pin 2M of described CPU element are connected with the negative connection terminal of 24V power supply respectively;
Pin L+, pin 1L, the pin 2L of described CPU element are connected with the positive connection terminal of 24V power supply respectively;
The lower end of CPU element connects serial ports by a RS232 communication port 21 and turns wifi22, and described serial ports turns on wifi22 and is connected to wifi communicator.
3. reciprocating shuttle control setup according to claim 2, is characterized in that: analog output end V0, V1 on described analog quantity spread unit are connected with the difference analogue input end of movable motor actuator, lifting motor actuator; The input end M of described analog quantity spread unit is connected with cell pressure bleeder modulating output.
4. reciprocating shuttle control setup according to claim 2, it is characterized in that: after the pin 0.0 of described I/O expanding element connects input switch signal, motion stops opto-electronic pickup, before pin 0.1 connects, motion stops opto-electronic pickup, pin 0.2 connects rear top tray and detects opto-electronic pickup, and pin 0.3 connects front top tray and detects opto-electronic pickup.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520598004.4U CN204822880U (en) | 2015-08-11 | 2015-08-11 | Reciprocating type shuttle controlling means |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520598004.4U CN204822880U (en) | 2015-08-11 | 2015-08-11 | Reciprocating type shuttle controlling means |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204822880U true CN204822880U (en) | 2015-12-02 |
Family
ID=54680504
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520598004.4U Active CN204822880U (en) | 2015-08-11 | 2015-08-11 | Reciprocating type shuttle controlling means |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204822880U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108975198A (en) * | 2018-08-12 | 2018-12-11 | 芜湖挺优机电技术有限公司 | Parking angle adjuster |
| CN110255041A (en) * | 2019-07-22 | 2019-09-20 | 无锡凯乐士科技有限公司 | A kind of shuttle truck control device, method and shuttle |
| CN113359590A (en) * | 2020-03-03 | 2021-09-07 | 兰剑智能科技股份有限公司 | Integrated motion controller and shuttle control system |
-
2015
- 2015-08-11 CN CN201520598004.4U patent/CN204822880U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108975198A (en) * | 2018-08-12 | 2018-12-11 | 芜湖挺优机电技术有限公司 | Parking angle adjuster |
| CN110255041A (en) * | 2019-07-22 | 2019-09-20 | 无锡凯乐士科技有限公司 | A kind of shuttle truck control device, method and shuttle |
| CN113359590A (en) * | 2020-03-03 | 2021-09-07 | 兰剑智能科技股份有限公司 | Integrated motion controller and shuttle control system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN207158711U (en) | A kind of laser navigation is from electrical forklift | |
| CN204822880U (en) | Reciprocating type shuttle controlling means | |
| CN205772108U (en) | A kind of robot automatic loading system | |
| CN107444823A (en) | A kind of intelligent Shuttling trolley applied to piler | |
| CN104361682A (en) | Control method of intelligent sale cabinet | |
| CN204475939U (en) | Warehouse style mechanical parking equipment control system | |
| CN204433572U (en) | A kind of Intelligent cargo cabinet | |
| CN207209136U (en) | A kind of intelligent Shuttling trolley applied to piler | |
| CN212302293U (en) | Backpack AGV with one-way steering wheel | |
| CN104181858A (en) | Plate storage device control system | |
| CN212638695U (en) | Intelligent warehousing cargo allocation robot and system | |
| JP2018067110A (en) | Unmanned Conveyance System and Product Assembly System | |
| KR20140095846A (en) | Auto charge system of robot and auto charge method of robot | |
| CN104444013A (en) | Control method for intelligent container | |
| CN104627840A (en) | Crane force feedback system | |
| CN112828852B (en) | Distribution robot | |
| CN109976328A (en) | A kind of composite machine people | |
| CN204643403U (en) | A kind of building hoist controller | |
| CN208439814U (en) | Automated three-dimensional garage control device based on PLC | |
| CN204454488U (en) | A kind of detecting and controlling system of Novel movable lifting table | |
| CN204110730U (en) | A kind of based on PLC vehicular spare parts shelf intelligent system | |
| CN102874126A (en) | Remote-control rechargeable multifunctional transfer car | |
| CN108033242B (en) | Transfer production line and metal sphere production line | |
| CN107442594B (en) | Hydraulic production line for metal spheres and production line for metal spheres | |
| CN111768156A (en) | Finished product warehouse intelligent warehouse system convenient for data storage management |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |