CN208439814U - Automated three-dimensional garage control device based on PLC - Google Patents
Automated three-dimensional garage control device based on PLC Download PDFInfo
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- CN208439814U CN208439814U CN201821064153.2U CN201821064153U CN208439814U CN 208439814 U CN208439814 U CN 208439814U CN 201821064153 U CN201821064153 U CN 201821064153U CN 208439814 U CN208439814 U CN 208439814U
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- current generator
- plc
- stacking
- automated
- alternating current
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Abstract
The utility model discloses a kind of Automated three-dimensional garage control device based on PLC, it include Main Control Tank, frequency conversion box and stacking electromechanical box, the equipment installed in the Main Control Tank includes controller, relay, master control power supply, probe power and connecting terminal, and two frequency converters are provided in the frequency conversion box;The driving alternating current generator, lifting alternating current generator and direct current generator of stacking locomotive are provided in the stacking electromechanical box, two frequency converters are electrically connected with driving alternating current generator and lifting alternating current generator respectively, and relay is electrically connected with direct current generator;Ethernet is all made of between controller and frequency converter and host computer to be communicated;Photoelectric sensor, limit switch and stacking electromechanical box are mounted on stacking locomotive;Control panel, photoelectric sensor, limit switch are electrically connected with the controller respectively.The utility model realizes operation and monitoring to tiered warehouse facility using computer end monitoring system, the effective safe and reliable operation for guaranteeing tiered warehouse facility.
Description
Technical field
The utility model relates to a kind of control device of Automated three-dimensional garage, more particularly, to it is a kind of based on PLC from
Dynamicization stereo garage control device.
Background technique
Automated three-dimensional garage be not directly carry out artificial treatment in the case where can be automatically stored and take out vehicle be
System.It can realize that garage high level rationalizes, access automates, easy to operateization, Automated three-dimensional garage using stereo garage equipment
It is the higher form of the present art.The main body of automatic stereowarehouse by shelf, laneway type stakcer crane, enter, outbound
Workbench and automatic fortune into and out of and operation control system composition.
Utility model content
The purpose of the utility model is to provide a kind of Automated three-dimensional garage control device based on PLC, the device can be with
Manually or automatically two ways controls the movement of piler, and then realizes outbound and the in-stockroom operation of vehicle, and adopt
The operation and monitoring to tiered warehouse facility are realized with computer end monitoring system, the effective safe and reliable fortune for guaranteeing tiered warehouse facility
Row.
Of the existing technology in order to solve the problems, such as, the technical solution adopted in the utility model is:
Automated three-dimensional garage control device based on PLC, include control panel, photoelectric sensor, limit switch, on
Position machine, Main Control Tank, frequency conversion box and stacking electromechanical box, the interior equipment installed of the Main Control Tank includes controller, relay, master
Power supply, probe power and connecting terminal are controlled, is provided with two frequency converters in the frequency conversion box;In the stacking electromechanical box
It is provided with the driving alternating current generator, lifting alternating current generator and direct current generator of stacking locomotive, two frequency converters are exchanged with driving respectively
Motor and lifting alternating current generator electrical connection, relay are electrically connected with direct current generator;Between controller and frequency converter and host computer
It is communicated using Ethernet;Photoelectric sensor, limit switch and stacking electromechanical box are mounted on stacking locomotive;Control
Panel, photoelectric sensor, limit switch are electrically connected with the controller respectively.
Further, the controller is Rockwell Micro850 PLC.
Further, the frequency converter is PowerFlex525 frequency converter.
Further, hand automatic transfer switch, manual control button, automatic running function are provided on the control panel
Button, emergency stop switch, limit indicator light can be set, manually or automatically the movement of two ways control piler, real
The outbound of stock object and in-stockroom operation.
Further, the upper computer end monitors the operation of system in real time using PC machine, and to goods yard information
It is handled.
Further, the master control power supply and probe power are 24V Switching Power Supplies.
Advantage possessed by the utility model is with beneficial effect:
The utility model provides human-computer interaction function using control panel based on the Automated three-dimensional garage control device of PLC
Can, button on the control panel mainly by hand automatic transfer switch, manual control button, AutoPlay function setting button,
Emergency stop switch, limit indicator lamp groups at.Controller uses Rockwell Micro850 PLC.Two PowerFlex525 become
Frequency device is respectively as the driving alternating current generator of stacking locomotive and the driving equipment of lifting alternating current generator.Upper computer end uses PC machine pair
The operation of system is monitored in real time, and is handled information such as goods yards.PLC, host computer, between frequency converter by using
Ethernet is communicated, while in order to avoid the appearance of equipment automatic control function surprisingly can also be in MANUAL CONTROL mode
In relay is controlled by hand push button, and then external point operation control can be carried out to frequency converter.On stacking locomotive
Two alternating current generators are installed and a direct current generator is each responsible for the moving forward and backward of piler, the up and down motion of pallet fork and a left side
Right stretching motion, while photoelectric sensor and limit switch being installed for detecting the position of piler upper fork on stacking locomotive
It sets, to realize location control.It manually or automatically two ways can control the movement of piler, and then realize cargo
Outbound and in-stockroom operation, and realize using computer end monitoring system the operation and monitoring to tiered warehouse facility, it is effective to protect
Demonstrate,prove the safe and reliable operation of tiered warehouse facility.
Detailed description of the invention
The utility model is described in further detail with reference to the accompanying drawing:
Fig. 1 is the structural block diagram of Automated three-dimensional garage control device of the utility model based on PLC;
Fig. 2 is the end Rockwell Micro850 PLC program flow diagram;
Fig. 3 is the input/output port allocation table of Rockwell Micro850 PLC;
In figure: control panel 1, photoelectric sensor 2, limit switch 3, controller 4, host computer 5, frequency converter 6, relay 7,
Frequency converter 8, driving alternating current generator 9, direct current generator 10, lifting alternating current generator 11.
Specific embodiment
In order to further illustrate the utility model, the utility model is retouched in detail with reference to the accompanying drawings and embodiments
It states, but they cannot be interpreted as to the restriction to scope of protection of the utility model.
As shown in Figure 1, Automated three-dimensional garage control device of the utility model based on PLC, include control panel 1,
Photoelectric sensor 2, limit switch 3, host computer 5, Main Control Tank, frequency conversion box and stacking electromechanical box are arranged on the control panel
There are hand automatic transfer switch, manual control button, AutoPlay function setting button, emergency stop switch, limit indicator light.Institute
The upper computer end stated monitors the operation of system in real time using PC machine, and handles information such as goods yards.
The Main Control Tank is the core control portions of the utility model, in install equipment include controller 4, after
Electric appliance 7, master control power supply, probe power and and connecting terminal.The controller 4 is Rockwell Micro850 PLC.Institute
The input/output port allocation table of the Rockwell Micro850 PLC stated is as shown in Figure 3.The controller 4 is mainly three-dimensional storehouse
The stacking locomotive in library carries out automatically controlling, to achieve the purpose that carry out cargo storage and outbound.The master control power supply and biography
Sensor power supply is 24V Switching Power Supply;Two frequency converters are provided in the frequency conversion box, the frequency converter is
PowerFlex525 frequency converter 6,8.Two PowerFlex525 frequency converters respectively as stacking locomotive driving alternating current generator and
Go up and down the driving equipment of alternating current generator.The stacking electromechanical box is mounted on stacking locomotive, is provided with heap in stacking electromechanical box
The driving alternating current generator 9 of stack machine vehicle, lifting alternating current generator 11 and direct current generator 10 are each responsible for the moving forward and backward of piler, goods
The up and down motion of fork and left and right stretching motion.Two frequency converters are electrically connected with driving alternating current generator and lifting alternating current generator respectively
It connects, relay is electrically connected with direct current generator;Ethernet is all made of between controller and frequency converter and host computer to be led to
Letter, at the same in order to avoid equipment automatic control function occur it is unexpected can also in MANUAL CONTROL mode by hand push button to after
Electric appliance carries out control and then can carry out external point operation control to frequency converter.Photoelectric sensor 2 and limit switch 3 are mounted on heap
On stack machine vehicle, for detecting the position of piler upper fork, to realize location control.It can be with manually or automatically two kinds of sides
Formula controls the movement of piler, and then realizes outbound and the in-stockroom operation of cargo, and using computer end monitoring system come reality
Now to the operation of tiered warehouse facility and monitoring, the effective safe and reliable operation for guaranteeing tiered warehouse facility.Control panel 1, photoelectric sensing
Device 2, limit switch 3 are electrically connected with controller 4 respectively.Hand automatic transfer switch, manually control are provided on the control panel
Button processed, AutoPlay function setting button, emergency stop switch, limit indicator light.
The end the Rockwell Micro850 PLC program is mainly responsible for complete according to the order of host computer and control panel
At the automatic storage and automatic withdrawing operation of cargo.The end Rockwell Micro850 PLC as shown in Figure 2 program circuit is as follows: when
After having set order, program carries out system initialization first, initializes including parameter initialization and stacking locomotive position, so
The storage or outbound operation of cargo are executed afterwards.When executing the in-stockroom operation of cargo, picking is carried out first, has then been judged whether
It at picking, does not complete picking and then continues picking operation, if having completed picking, by the mobile pallet fork of piler to goods
Object is moved, and whether then judges cargo to setting position, if cargo does not reach setting position, continuation is moved by piler
Dynamic pallet fork moves cargo, when cargo arrival setting position, then carries out goods putting, then judges whether goods putting is completed, if
Goods putting does not complete, then continues goods putting, if goods putting is completed, terminate.When execute cargo outbound operation when, first by
Piler moves pallet fork mobile cargo, then judges whether to setting position, if cargo does not reach setting position, continue by
Piler moves pallet fork mobile cargo, and after cargo reaches setting position, then picking, then judges whether picking is completed, if
Picking does not complete, then continues picking, if picking is completed, by the mobile pallet fork mobile cargo of piler to turning load bed,
Then judge whether to reach and turn load bed, if do not reached, continue by the mobile pallet fork mobile cargo of piler to load bed is turned, such as
Fruit cargo, which has arrived at, turns load bed, then goods putting, then judges whether goods putting is completed, if it is not complete, then continue goods putting, if
Goods putting has been completed, then is terminated.
The upper computer end monitors the operation of system in real time using PC machine, and handles goods yard information.
The upper computer end monitoring interface is designed using the RSview32 configuration software of Rockwell Corporation, in design configuration circle
Need to establish opc server before face using RSlinx software, the data communication being associated between configuration software and PLC.
The upper computer end monitoring interface is divided into main interface, manual goods yard selection interface and goods yard state interface.On main boundary
Can be shown on face cargo into library and outbound quantity and goods yard allocation result, while the selection of manual goods yard can also be switched to
Interface and goods yard state interface.
When click goods yard is dispensed into library button automatically, upper computer end can automatically be handled goods yard storage information, be given
Outbound path is short and the small storage goods yard of energy consumption.Goods yard state interface can be entered when clicking shelf, utilize the face in goods yard on interface
Color change can indicate that the storage configuration in each goods yard.Enter manual goods yard selection interface when clicking console button.In hand
It is set manually in dynamic goods yard operation interface and which goods yard to carry out outbound or in-stockroom operation in, can indicate that each limit is opened
The state of pass.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without departing from the principle of this utility model, several improvements and modifications can also be made, these improve and
Retouching also should be regarded as the protection scope of the utility model.
Claims (6)
1. the Automated three-dimensional garage control device based on PLC, it is characterised in that: include control panel, photoelectric sensor, limit
Bit switch, host computer, Main Control Tank, frequency conversion box and stacking electromechanical box, the equipment installed in the Main Control Tank include controller,
Relay, master control power supply, probe power and connecting terminal are provided with two frequency converters in the frequency conversion box;The heap
The driving alternating current generator, lifting alternating current generator and direct current generator of stacking locomotive, two frequency converter difference are provided in stack machine electronic box
It is electrically connected with driving alternating current generator and lifting alternating current generator, relay is electrically connected with direct current generator;Controller and frequency converter and upper
Ethernet is all made of between the machine of position to be communicated;Photoelectric sensor, limit switch and stacking electromechanical box are mounted on stacking
On locomotive;Control panel, photoelectric sensor, limit switch are electrically connected with the controller respectively.
2. the Automated three-dimensional garage control device according to claim 1 based on PLC, it is characterised in that: the control
Device processed is Rockwell Micro850 PLC.
3. the Automated three-dimensional garage control device according to claim 1 based on PLC, it is characterised in that: the change
Frequency device is PowerFlex525 frequency converter.
4. the Automated three-dimensional garage control device according to claim 1 based on PLC, it is characterised in that: the control
Be provided on panel processed hand automatic transfer switch, manual control button, AutoPlay function setting button, emergency stop switch,
Indicator light is limited, manually or automatically the movement of two ways control piler, realizes outbound and the in-stockroom operation of cargo.
5. the Automated three-dimensional garage control device according to claim 1 based on PLC, it is characterised in that: described is upper
Position generator terminal monitors the operation of system in real time using PC machine, and handles goods yard information.
6. the Automated three-dimensional garage control device according to claim 1 based on PLC, it is characterised in that: the master
It controls power supply and probe power is 24V Switching Power Supply.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821064153.2U CN208439814U (en) | 2018-07-06 | 2018-07-06 | Automated three-dimensional garage control device based on PLC |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821064153.2U CN208439814U (en) | 2018-07-06 | 2018-07-06 | Automated three-dimensional garage control device based on PLC |
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CN208439814U true CN208439814U (en) | 2019-01-29 |
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CN201821064153.2U Expired - Fee Related CN208439814U (en) | 2018-07-06 | 2018-07-06 | Automated three-dimensional garage control device based on PLC |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108820682A (en) * | 2018-07-06 | 2018-11-16 | 辽宁工业大学 | Automated three-dimensional garage control device based on PLC |
-
2018
- 2018-07-06 CN CN201821064153.2U patent/CN208439814U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108820682A (en) * | 2018-07-06 | 2018-11-16 | 辽宁工业大学 | Automated three-dimensional garage control device based on PLC |
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Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190129 Termination date: 20210706 |