CN204818522U - Floor board automation of welding production line - Google Patents
Floor board automation of welding production line Download PDFInfo
- Publication number
- CN204818522U CN204818522U CN201520162129.2U CN201520162129U CN204818522U CN 204818522 U CN204818522 U CN 204818522U CN 201520162129 U CN201520162129 U CN 201520162129U CN 204818522 U CN204818522 U CN 204818522U
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- weld jig
- welding
- station
- jig
- production line
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Abstract
The utility model relates to a floor board automation of welding production line, its characterized in that includes three group's stations at least, and every group station is equipped with two sets of welding jig at least to corresponding and being equipped with a welding robot, one or two welding jig of station locates on there is a support frame of four gyro wheels the bottom simultaneously, the same group of two sharings of welding jig no. 1 and welding jig weld assembly, and switch over through switching components, welding jig no. 1 goes up centre gripping automobile back panel, two centre gripping automobiles of welding jig right side floor, and the soldered connection on the cooperation welding robot is accomplished and is welded, the welding of car left side floor, car left -hand door threshold is accomplished to station no. 2, the welding of car centre gangway, car right side threshold is accomplished to station no. 3, floor board's automation of welding production is accomplished in proper order to three station to concatenate and always piece together the station, carry out corresponding total splicing welding. The utility model provides high production efficiency is with welding quality the time, and the reduction production line is to manpower and material resources's requirement.
Description
[technical field]
The utility model relates to Trend of Auto Manufacturing Technologies field, specifically a kind of automotive floor panel automatic welding production line.
[background technology]
At present, widely apply Robotics abroad, robot automation's production line outfit has become the main flow of automation outfit and the developing direction of following automatic production line.
The level of automation outfit and manufacturing capacity represent the highest level of a national equipment manufacturing ability, are the concentrated reflections of a national manufacturing industry development degree and national comprehensive strength.Along with the development of auto manufacturing, improving constantly of labor cost, robot has been very general in the utilization of the industry, and by the prevailing model of auto manufacturing after becoming.Adopt robot manipulating task can improve the automatization level of production equipment on the one hand, thus raise labour productivity, the product quality of enterprise can be improved again simultaneously, improve the whole competitiveness of enterprise.And robot welding is also towards flexibility, integrated, modularization future development.In order to minimum input can be met, the object that maximum output is such, this automotive floor panel automatic welding production line of utility model, this utility model can meet the different demands of different enterprise, is produced by effective propelling vehicle car load and moves towards automation and intelligentized road for development.
[utility model content]
In order to the shortcoming that the welding quality and precision that overcome orthodox car floor production line assembly line and single station Assembling Production product are not high, a kind of automotive floor panel automatic welding of utility model production line.
For achieving the above object, design a kind of automotive floor panel automatic welding production line, it is characterized in that, at least comprise three groups of stations, often organize station and be at least provided with two cover weld jigs, and correspondence is provided with a welding robot, wherein:
Station one comprises weld jig one, weld jig two and a welding robot, bottom is located at by described weld jig one and weld jig two simultaneously has above the bracing frame of four rolling, location clamp assembly and changeover module is provided with between bracing frame and weld jig, weld jig one and weld jig two share same group and locate clamp assembly, and switched by changeover module, weld jig one clamps automobile rear end panel, weld jig two clamps Automobile Right floor, coordinates the plumb joint on welding robot to complete welding;
Station two comprises weld jig one, weld jig two and a welding robot, bottom is located at by described weld jig one and weld jig two simultaneously has above the bracing frame of four rolling, location clamp assembly and changeover module is provided with between bracing frame and weld jig, weld jig one and weld jig two share same group and locate clamp assembly, and switched by changeover module, weld jig one clamps the left floor of automobile, weld jig two clamps automobile left-hand door sill, coordinates the plumb joint on welding robot to complete welding;
Station three comprises weld jig one, weld jig two and a welding robot, bottom is located at by described weld jig one and weld jig two simultaneously has above the bracing frame of four rolling, location clamp assembly and changeover module is provided with between bracing frame and weld jig, weld jig one and weld jig two share same group and locate clamp assembly, and switched by changeover module, weld jig one clamps automobile central passage, weld jig two clamps Automobile Right threshold, coordinates the plumb joint on welding robot to complete welding;
Three stations complete the automatic welding production of automotive floor panel successively, and serial connection always spells station, carry out corresponding total welding and connect.
Location clamp assembly is made up of upper supporting block, lower tray, alignment pin, and when workpiece is placed on after on fixture, alignment pin positions, upper supporting block supports, and the pin-and-hole on workpiece is accurately placed on after on position suitable on weld jig, and location completes, lower tray presses down, and clamping work pieces between upper supporting block.
Changeover module by switching base, thruster cylinder, guide rail, castor form, weld jig body bottom portion is provided with switching base, switch base and be provided with guide rail, weld jig body is fixed by the castor bottom it and slide, and linked by thruster cylinder, facilitate on same station and switch between different fixture; Castor is convenient to the switching of fixture between different station.
If want the operating efficiency promoting whole piece floor automatic welding production line, only need the quantity repeating to increase station, as respectively by three stations, two cover soldering cramping apparatus doubles separately, then the production efficiency of whole piece floor automatic welding production line just doubles.
The utility model automotive floor panel automatic welding production line is by controlling the robot coordinated operation of multiple stage, and coordinate specific fixture to clamp, welding robot automatic welding fetches and realizes whole wheel cover of automobile automatic welding production line minimum need 3 people and 3 welding robots complete everything, enhance productivity and while welding quality, reduce production line to the requirement of man power and material.
[accompanying drawing explanation]
Fig. 1 is the configuration diagram of automotive floor panel automatic welding production line;
Fig. 2 is the soldering cramping apparatus one of station one;
Fig. 3 is the soldering cramping apparatus two of station one;
Fig. 4 is the soldering cramping apparatus one of station two;
Fig. 5 is the soldering cramping apparatus two of station two;
Fig. 6 is the soldering cramping apparatus one of station three;
Fig. 7 is the soldering cramping apparatus two of station three;
Fig. 8 is the better enforcement schematic diagram of station one;
Fig. 9 is part fixture operating diagram in Fig. 8.
Code name wherein in Fig. 9 represents respectively: 1. chuck body, 2. switches base, 3. the large cylinder of lifting; 4. thruster cylinder; 5. upper supporting block; 6. tray is played; 7. alignment pin; 8. pin-and-hole; 9. guide rail; 10. castor.
[detailed description of the invention]
The utility model patent automotive floor panel automatic welding production line is by controlling the robot coordinated operation of multiple stage, and coordinate specific fixture to clamp, welding robot automatic welding fetches and realizes whole wheel cover of automobile automatic welding production line and only need 3 people and 3 welding robots to complete everything, enhance productivity and while welding quality, reduce production line to the requirement of man power and material.
Be illustrated in figure 8 the enforcement schematic diagram of the station one of automotive floor panel automatic welding production line.Fig. 9 is the concrete enforcement schematic diagram that fixture coordinates robot motion.Motion flow is as described below.
1,1. chuck body stops after 9. guide rail shifts position onto;
2, lifting with large cylinder 3. upwards jacking clamp body 1., 7. 2 alignment pins enter the locating hole bottom clamp bottom board;
3, thruster with cylinder 4. by jig platform upper supporting block 5. (2 groups totally 4) release respectively to left and right;
4,3. the large cylinder of lifting retracts downwards, but 7. alignment pin not exclusively exits clamp bottom board;
5, fixture switches, lifting with large cylinder 3. by chuck body 1. and upper supporting block 5. jack-up, 6. 4. lower tray return by thruster cylinder, and 3. fixture puts down by large cylinder, 9. releases fixture along guide rail.
As above resetting and fixture switching action, makes fixture coordinate welding robot to complete the welding action of setting.Realize automatic welding operation.
The soldering cramping apparatus of different station is different, but operation principle is identical, is and coordinates corresponding welding action to design.
Station one comprises weld jig one, weld jig two and a welding robot, manually upper and lower pieces operation is carried out to the weld jig of this station, weld jig one clamps automobile rear end panel, by the location clamp assembly on bracing frame, the plumb joint on welding robot is coordinated to complete the welding action of automobile rear end panel, weld jig one on the clamp assembly of location is switched to weld jig two by the changeover module then on bracing frame, weld jig two clamps Automobile Right floor, coordinates the plumb joint on welding robot to complete the welding action on Automobile Right floor; The fixture of station one is all arranged on bottom to be had above the bracing frame of four rolling, is convenient to fixture shift position.
Station two comprises weld jig one, weld jig two and a welding robot, manually upper and lower pieces operation is carried out to the weld jig of this station, weld jig one clamps the left floor of automobile, by the location clamp assembly on bracing frame, the plumb joint on welding robot is coordinated to complete the welding action on the left floor of automobile, weld jig one on the clamp assembly of location is switched to weld jig two by the changeover module then on bracing frame, weld jig two clamps automobile left-hand door sill, coordinates the plumb joint on welding robot to complete the welding action of automobile left-hand door sill; The fixture of station two is all arranged on bottom to be had above the bracing frame of four rolling, is convenient to fixture shift position.
Station three comprises weld jig one, weld jig two and a welding robot, manually upper and lower pieces operation is carried out to the weld jig of this station, weld jig one clamps automobile central passage, by the location clamp assembly on bracing frame, the plumb joint on welding robot is coordinated to complete the welding action of automobile central passage, weld jig one on the clamp assembly of location is switched to weld jig two by the changeover module then on bracing frame, weld jig two clamps Automobile Right threshold, coordinates the plumb joint on welding robot to complete the welding action of Automobile Right threshold; The fixture of station three is all arranged on bottom to be had above the bracing frame of four rolling, is convenient to fixture shift position.
The automatic welding that three stations complete automotive floor panel is produced, and weld part and can send into next and always spell station and carry out always welding accordingly and connect.
If want the operating efficiency promoting whole piece floor automatic welding production line, only need the quantity repeating to increase station, as respectively by three stations, two cover soldering cramping apparatus doubles separately, then the production efficiency of whole piece floor automatic welding production line just doubles.
Be only the preferred embodiment of the utility model patent in sum, it is not used for limiting the practical range of the utility model patent, and the change of all equivalences done according to the utility model patent or modification, all should be considered as the technology category of utility model patent.
Claims (4)
1. an automotive floor panel automatic welding production line, is characterized in that, at least comprises three groups of stations, often organize station and be at least provided with two cover weld jigs, and correspondence is provided with a welding robot, wherein:
Station one comprises weld jig one, weld jig two and a welding robot, bottom is located at by described weld jig one and weld jig two simultaneously has above the bracing frame of four rolling, location clamp assembly and changeover module is provided with between bracing frame and weld jig, weld jig one and weld jig two share same group and locate clamp assembly, and switched by changeover module, weld jig one clamps automobile rear end panel, weld jig two clamps Automobile Right floor, coordinates the plumb joint on welding robot to complete welding;
Station two comprises weld jig one, weld jig two and a welding robot, bottom is located at by described weld jig one and weld jig two simultaneously has above the bracing frame of four rolling, location clamp assembly and changeover module is provided with between bracing frame and weld jig, weld jig one and weld jig two share same group and locate clamp assembly, and switched by changeover module, weld jig one clamps the left floor of automobile, weld jig two clamps automobile left-hand door sill, coordinates the plumb joint on welding robot to complete welding;
Station three comprises weld jig one, weld jig two and a welding robot, bottom is located at by described weld jig one and weld jig two simultaneously has above the bracing frame of four rolling, location clamp assembly and changeover module is provided with between bracing frame and weld jig, weld jig one and weld jig two share same group and locate clamp assembly, and switched by changeover module, weld jig one clamps automobile central passage, weld jig two clamps Automobile Right threshold, coordinates the plumb joint on welding robot to complete welding;
Three stations complete the automatic welding production of automotive floor panel successively, and serial connection always spells station, carry out corresponding total welding and connect.
2. a kind of automotive floor panel automatic welding production line as claimed in claim 1, it is characterized in that, location clamp assembly is made up of upper supporting block, lower tray, alignment pin, when workpiece is placed on after on fixture, alignment pin positions, and upper supporting block supports, pin-and-hole on workpiece is accurately placed on after on position suitable on weld jig, location completes, and lower tray presses down, and clamping work pieces between upper supporting block.
3. a kind of automotive floor panel automatic welding production line as claimed in claim 1, it is characterized in that, changeover module by switching base, thruster cylinder, guide rail, castor form, weld jig body bottom portion is provided with switching base, switch base and be provided with guide rail, weld jig body is fixed by the castor bottom it and slide, and is linked by thruster cylinder, facilitates on same station and switches between different fixture; Castor is convenient to the switching of fixture between different station.
4. a kind of automotive floor panel automatic welding production line as claimed in claim 1, is characterized in that, repeats the quantity increasing station, or respectively by three stations, two cover soldering cramping apparatus doubles separately.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520162129.2U CN204818522U (en) | 2015-03-20 | 2015-03-20 | Floor board automation of welding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520162129.2U CN204818522U (en) | 2015-03-20 | 2015-03-20 | Floor board automation of welding production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204818522U true CN204818522U (en) | 2015-12-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520162129.2U Expired - Fee Related CN204818522U (en) | 2015-03-20 | 2015-03-20 | Floor board automation of welding production line |
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| CN (1) | CN204818522U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104801909A (en) * | 2015-03-20 | 2015-07-29 | 蓝姆汽车焊接设备(上海)有限公司 | Automobile floor automatic welding production line and production method thereof |
| CN106735719A (en) * | 2016-12-26 | 2017-05-31 | 迈赫机器人自动化股份有限公司 | A kind of agricultural machinery gap bridge housing automatic welding production line |
| CN108161323A (en) * | 2018-03-23 | 2018-06-15 | 重庆山朕科技发展有限公司 | Trailing wheel bulge assembly welding clamp and its clamping position limiting structure |
| CN108284289A (en) * | 2018-03-26 | 2018-07-17 | 成都锐升科技有限责任公司 | A kind of C columns welding production line and C column welding processings |
| CN108655646A (en) * | 2018-06-09 | 2018-10-16 | 芜湖德恒汽车装备有限公司 | One kind can position automobile welding and assembling clamp work station |
| CN113492282A (en) * | 2021-07-19 | 2021-10-12 | 中国第一汽车股份有限公司 | Welding positioning system based on three-axis robot |
-
2015
- 2015-03-20 CN CN201520162129.2U patent/CN204818522U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104801909A (en) * | 2015-03-20 | 2015-07-29 | 蓝姆汽车焊接设备(上海)有限公司 | Automobile floor automatic welding production line and production method thereof |
| CN106735719A (en) * | 2016-12-26 | 2017-05-31 | 迈赫机器人自动化股份有限公司 | A kind of agricultural machinery gap bridge housing automatic welding production line |
| CN106735719B (en) * | 2016-12-26 | 2019-07-26 | 迈赫机器人自动化股份有限公司 | A kind of agricultural machinery crosses axle housing automatic welding production line |
| CN108161323A (en) * | 2018-03-23 | 2018-06-15 | 重庆山朕科技发展有限公司 | Trailing wheel bulge assembly welding clamp and its clamping position limiting structure |
| CN108284289A (en) * | 2018-03-26 | 2018-07-17 | 成都锐升科技有限责任公司 | A kind of C columns welding production line and C column welding processings |
| CN108284289B (en) * | 2018-03-26 | 2023-07-14 | 成都锐升科技有限责任公司 | C-pillar welding production line and C-pillar welding processing method |
| CN108655646A (en) * | 2018-06-09 | 2018-10-16 | 芜湖德恒汽车装备有限公司 | One kind can position automobile welding and assembling clamp work station |
| CN113492282A (en) * | 2021-07-19 | 2021-10-12 | 中国第一汽车股份有限公司 | Welding positioning system based on three-axis robot |
| CN113492282B (en) * | 2021-07-19 | 2022-10-25 | 中国第一汽车股份有限公司 | Welding positioning system based on three-axis robot |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151202 Termination date: 20160320 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |