CN204811865U - Automatic small -size mo(u)ld starter machine of integral type - Google Patents
Automatic small -size mo(u)ld starter machine of integral type Download PDFInfo
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- CN204811865U CN204811865U CN201520503662.0U CN201520503662U CN204811865U CN 204811865 U CN204811865 U CN 204811865U CN 201520503662 U CN201520503662 U CN 201520503662U CN 204811865 U CN204811865 U CN 204811865U
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Abstract
The utility model discloses an automatic small -size mo(u)ld starter machine of integral type, including culture tank, mo(u)ld starter dolly, inoculation device and atomizer, culture tank is horizontal cylindric tank structure, and inside culture tank was located to the mo(u)ld starter dolly, culture tank one end is equipped with opened the door soon, sets up the inoculation device with the culture tank other end that opens the door relatively soon, and the mo(u)ld starter dolly is equipped with the bacterial diffuser with one side that the inoculation device meets, is equipped with the fan on opening the door soon, and atomizer locates on culture tank's the lateral wall, its bacterial cultivation method including the raw material handling that goes on in proper order, evaporate material, inoculation and mo(u)ld starter and cultivate. Use this automatic small -size mo(u)ld starter machine of integral type and bacterial cultivation method to carry out mo(u)ld starter production, can promote the productivity greatly to reduce manufacturing cost, improved economic benefits.
Description
Technical field
The utility model relates to the culture technique field of soy sauce strains, particularly the bent machine of a kind of integral type automatic small-sized kind.
Background technology
In the large-scale soy sauce enterprise of Now Domestic, the expansion about bacterial classification is cultivated, and traditional cultural method is: carry out step by step according to the cultivation flow process of test tube kind, triangular flask bottle kind, the bent machine of large-scale kind, Quchi.Wherein, for the culture process of triangular flask bottle kind, its production is comparatively loaded down with trivial details, and production capacity is lower, and needs to use more culture device (as triangular flask, incubator etc.), and equipment cost is high, and electric cost is also higher; And the bent machine of large-scale kind of next stage, from output, the kind that every stove output is about about 110Kg is bent, and in order to coordinate its manufacturing schedule, need a large amount of culture device and cultivation personnel at the cultivation stage of triangular flask bottle kind, cost is quite high.
If directly adopt the bent machine of large-scale kind to replace the cultivation in triangular flask bottle kind stage, its culture effect is unsatisfactory, first because its output is excessive, is difficult to match with follow-up cultivation stage; Secondly, culture environment needed for different phase is also different, for the cultivation stage of triangular flask bottle kind, the condition of culture of the bent machine of large-scale kind controls relative complex, easily there is the phenomenon partially wet in internal environment, thus cause kind of bent growth inside bad, have influence on kind of a bent quality, and cause kind of a bent waste.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, there is provided a kind of integral type automatic small-sized kind bent machine, this kind of bent machine can directly replace triangular flask to use, and is connected between test tube kind and the cultivation stage of the bent machine of large-scale kind, can effectively improve kind of a Qu Zhiliang, improve production capacity and reduce energy consumption.
The technical solution of the utility model is: the bent machine of a kind of integral type automatic small-sized kind, comprise culture tank, plant bent dolly, classification inoculation apparatus and sprayer unit, culture tank is horizontal tubular tank structure, plant bent dolly and be located at culture tank inside, culture tank one end is provided with quick operating valve, and the culture tank other end relative with quick operating valve arranges classification inoculation apparatus, plants the side that bent dolly connects with classification inoculation apparatus and is provided with bacterial classification diffuser, quick operating valve is provided with blower fan, and sprayer unit is located on the sidewall of culture tank.In addition, according to the actual needs of equipment, the tank body of culture tank also can be provided with the parts such as Pressure gauge, visor, temperature inductor, compressed gas entrance, discharge outlet and corresponding each pipeline valve.
The bent dolly of described kind is box-like structure, and the side, 2, front and back of planting bent dolly is open, plants 4 side-closed up and down of bent dolly; Plant in bent dolly and be provided with multiple bent charging tray, each bent charging tray is from top to bottom successively stacked and placed in kind of bent dolly.Bent volume the car design will be planted for this structure, make two sides before and after it open-minded, other each side-closed, can paste to be incorporated in culture tank to be formed with the air outlet of blower fan and circulate, make the conidia powder of inoculation can be uniformly distributed on each bent charging tray, and the fog avoiding sprayer unit to produce, from other orientation contact kind of song, prevents from partially wetting, thus ensure that kind of bent inner growing state is good.
As a kind of preferred version, be provided with 10 bent charging trays in the bent dolly of described kind, each bent charging tray is respectively stainless (steel) wire dish.
Described bacterial classification diffuser is radial structure, and the front end face shape of bacterial classification diffuser is identical with the trailing flank shape of planting bent dolly, and the rear end of bacterial classification diffuser is connected with classification inoculation apparatus.The use of bacterial classification diffuser, in conjunction with blower fan driving and plant the structure of bent dolly, being more evenly distributed of bacterial classification (i.e. conidia powder) can be made.
As a kind of preferred version, the quantity of the bent dolly of described kind is 2, is planar structure bottom various bent dolly, is provided with and places kind of a bent little automobile-used track in culture tank, and 2 bent dollies of kind are that front and back side-by-side is placed in culture tank by track; 2 dollies side by side after, the side be positioned at foremost connects with the blower fan on quick operating valve, and the side being positioned at rearmost end connects with bacterial classification diffuser.2 bent dollies of kind coordinate culture tank to form the bent machine of small-sized kind, and its output is generally 5 ~ 6 kilograms, can coordinate the use of the bent machine of next stage large-scale kind preferably, reduces the waste of raw material.
The sidewall of described culture tank and the door body of quick operating valve are equipped with interlayer, and each interlayer is respectively by interlayer filler and the external circulation for regulating tank temperature of interlayer delivery port;
The bottom of culture tank is provided with steam inlet and condensation-water drain, and by steam inlet steam-out (SO) heating system;
Temperature probe is provided with in culture tank;
Wherein, circulation and steam-heating system all can adopt corresponding legacy equipment.
The sidewall of described culture tank is provided with nozzle, and nozzle place is connected with sprayer unit by pipeline; Sprayer unit can adopt conventional spraying devices, in practice, compared with being located at the structure at culture tank top or bottom, nozzle is located at the sidewall of culture tank, and in conjunction with the fan action on quick operating valve, the dispersion of fog can be made evenly, effectively prevent culture tank by local the partially wet and phenomenon of impact kind of Qu Shengchang;
The madial wall of quick operating valve is provided with blower fan, and the driven unit of blower fan is located on the outer wall of quick operating valve, and fan outlet place is provided with reducing machine, and reducing machine is radial structure, and the end face of reducing machine contacts with the bent dolly of kind; The use of reducing machine, can make the air quantity of blower fan be evenly distributed on the bent charging tray of each layer of kind of bent dolly, coordinate sprayer unit and classification inoculation apparatus to use better.
One end relative with quick operating valve in described culture tank is provided with kind of a bent import, plants one end that bent import is positioned at culture tank and is connected with bacterial classification diffuser, plants one end that bent import is positioned at outside culture tank and is connected with classification inoculation apparatus by pipeline; Classification inoculation apparatus comprises inoculator, inoculation valve gentle source mechanism, source of the gas mechanism, inoculator, inoculation valve and plant bent import and be connected successively by pipeline.Wherein, each parts forming classification inoculation apparatus all adopt the corresponding component of traditional structure.
The bent machine of this integral type automatic small-sized kind directly replaces triangular flask bottle kind culture apparatus to use, and saves the equipment such as a large amount of triangular flasks and incubator.During use, its principle is: be first layed in by raw material in kind of bent dolly, then put into culture tank, closes quick operating valve, make the space forming sealing in culture tank, after Steam Heating, sterilizing and cooling, then put into bacterial classification by classification inoculation apparatus, by the cooperation of blower fan and bacterial classification diffuser, it is made to evenly spread in each bent charging tray of kind of bent dolly, in culture tank, spray into fog by sprayer unit in good time, and by the dispersed fog of blower fan, make that there is in culture tank certain humidity; In the bent incubation of whole kind, regulate the temperature in culture tank by circulation, keep suitable temperature, be conducive to kind of a bent growth.
By the Spawn incubation method that the bent machine of above-mentioned integral type automatic small-sized kind realizes, comprise the following steps:
(1) Feedstock treating: mixed by raw material, is laid in kind of the bent charging tray of each of bent dolly; After laying completes, the trailing flank of the bent dolly of kind wherein hangs bacterial classification diffuser, then kind of a bent dolly is pushed in culture tank, and temperature probe is inserted in bent material, close quick operating valve;
(2) steaming: discharge the water in culture tank, the temperature and pressure in adjustment culture tank, carry out arranging false pressure, then in culture tank, pass into steam by steam-heating system, the pressure controlled in culture tank is 0.1MPa, pressurize 15 ~ 25min; After steaming completes, venting steam, and by circulation, culture tank is lowered the temperature;
(3) inoculate: material temperature controls, at 33 ~ 35 DEG C, to put into conidia powder, conidia powder be blown in culture tank by classification inoculation apparatus in classification inoculation apparatus, and pass through the effect of bacterial classification diffuser and quick operating valve fan, conidia powder is evenly blown in each bent charging tray;
(4) plant bent cultivation: incubation keeps normal pressure, carries out humidification by sprayer unit to the culture environment in culture tank, regulate the temperature in culture tank by circulation, cultivate 72h, in this process, temperature and humidity can regulate in real time, remains in suitable value range.
In described step (2), the temperature and pressure in adjustment culture tank, when carrying out arranging false pressure, concrete operating process is:
(2-1) first open the exhaust steam valve in steam-heating system, in culture tank, pass into steam, wait to be warming up to 80 ~ 90 DEG C, close exhaust steam valve, be forced into 0.1MPa;
(2-2) steam valve then in steam off heating system, row's vacation is depressed into 0MPa;
(2-3) repeat step (2-1) to (2-2) three times, then in culture tank, pass into steam by steam-heating system, until the pressure in culture tank reaches 0.1MPa;
In described step (4), when sprayer unit carries out humidification to the culture environment in culture tank, sprayer unit sprays into fog by nozzle in culture tank, is then driven by the blower fan on quick operating valve, make fog form circulation in culture tank, drive fog to enter in each bent charging tray.
The utility model, relative to prior art, has following beneficial effect:
The bent machine of this integral type automatic small-sized kind improves on the basis of the bent machine of the large-scale kind of tradition, in conjunction with the feature of triangular flask bottle kind cultivation stage, culture tank arranges the inoculation mouth being used for being connected with classification inoculation apparatus, bacterial classification diffuser is set simultaneously, in conjunction with the blower fan on quick operating valve, while simplification kind of bent machine structure, effectively can improve kind of a bent growing state, enhance productivity.In addition, this kind of bent machine directly replaces the relevant device of triangular flask bottle kind cultivation stage to use, and its compact conformation, production capacity are high, effectively can reduce kind of the bent cost cultivated; The output of every stove of this kind of bent machine is 5 ~ 6 kilograms, can coordinate the use of the bent machine of next stage large-scale kind preferably, reduces the waste of raw material.
The bent machine of this integral type automatic small-sized kind, the process of sterilizing, cooling, inoculation, cultivation is achieved in sealed shell of tank, make kind of song can suitable, a stable ambient growth, the bent spore of obtained kind be many, enzyme activity is high, sense organ is good, reaches the technical requirement replacing triangular flask bottle kind; Use the bent machine of this integral type automatic small-sized kind and Spawn incubation method thereof to carry out kind of a bent production, greatly can improve production capacity, and reduce production cost, improve economic benefit.
Accompanying drawing explanation
Fig. 1 is the structural representation of the bent machine of this integral type automatic small-sized kind.
Fig. 2 is the A-A direction view of Fig. 1.
Fig. 3 is structural representation when quick operating valve is opened on B direction in Fig. 1.
Detailed description of the invention
Below in conjunction with embodiment, the utility model is described in further detail, but embodiment of the present utility model is not limited thereto.
Embodiment
The bent machine of a kind of integral type automatic small-sized of the present embodiment kind, as shown in Figures 1 to 3, comprise culture tank 1, plant bent dolly 2, classification inoculation apparatus (not shown) and sprayer unit (not shown), culture tank is horizontal tubular tank structure, plant bent dolly and be located at culture tank inside, culture tank one end is provided with quick operating valve 3, the culture tank other end relative with quick operating valve arranges classification inoculation apparatus, the side that the bent dolly of kind connects with classification inoculation apparatus is provided with bacterial classification diffuser 4, quick operating valve is provided with blower fan 5, and sprayer unit is located on the sidewall of culture tank.In addition, according to the actual needs of equipment, the tank body of culture tank also can be provided with the parts such as Pressure gauge, visor, temperature inductor, compressed gas entrance (for external compressed gas system), discharge outlet and corresponding each pipeline valve.
Planting bent dolly is box-like structure, and the side, 2, front and back of planting bent dolly is open, plants 4 side-closed up and down of bent dolly; As shown in Figure 3, plant in bent dolly and be provided with multiple bent charging tray 2-1, each bent charging tray is from top to bottom successively stacked and placed in kind of bent dolly.Bent volume the car design will be planted for this structure, make two sides before and after it open-minded, other each side-closed, can paste to be incorporated in culture tank to be formed with the air outlet of blower fan and circulate, make the conidia powder of inoculation can be uniformly distributed on each bent charging tray, and the fog avoiding sprayer unit to produce, from other orientation contact kind of song, prevents from partially wetting, thus ensure that kind of bent inner growing state is good.
In the present embodiment, plant in bent dolly and be provided with 10 bent charging trays, each bent charging tray is respectively stainless (steel) wire dish.
As shown in Figure 2, bacterial classification diffuser is radial structure, and the front end face shape of bacterial classification diffuser is identical with the trailing flank shape of planting bent dolly, and the rear end of bacterial classification diffuser is connected with classification inoculation apparatus.The use of bacterial classification diffuser, in conjunction with blower fan driving and plant the structure of bent dolly, being more evenly distributed of bacterial classification (i.e. conidia powder) can be made.
The quantity of planting bent dolly is 2, is planar structure bottom various bent dolly, is provided with and places kind of a bent little automobile-used track in culture tank, and 2 bent dollies of kind are that front and back side-by-side is placed in culture tank by track; 2 dollies side by side after, the side be positioned at foremost connects with the blower fan on quick operating valve, and the side being positioned at rearmost end connects with bacterial classification diffuser.2 bent dollies of kind coordinate culture tank to form the bent machine of small-sized kind, and its output is generally 5 ~ 6 kilograms, can coordinate the use of the bent machine of next stage large-scale kind preferably, reduces the waste of raw material.
The sidewall of culture tank and the door body of quick operating valve are equipped with interlayer, and each interlayer is respectively by interlayer filler 6 and the external circulation for regulating tank temperature of interlayer delivery port 7;
The bottom of culture tank is provided with steam inlet 8 and condensation-water drain 9, and by steam inlet steam-out (SO) heating system;
Temperature probe is provided with in culture tank;
Wherein, compressed gas system, circulation and steam-heating system all can adopt corresponding legacy equipment.Also can arrange as follows: compressed gas system and circulation are equipped with secondary filter, the impurity in effective filtered air, water and bacterium; Circulation is provided with independently heating tube and cooling-water machine, for regulating water temperature, meets kind of a bent temperature requirements of cultivating.
As shown in Figure 1, the sidewall of culture tank is provided with nozzle 10, and nozzle place is connected with sprayer unit by pipeline; Sprayer unit can adopt conventional spraying devices, in practice, compared with being located at the structure at culture tank top or bottom, nozzle is located at the sidewall of culture tank, and in conjunction with the fan action on quick operating valve, the dispersion of fog can be made evenly, effectively prevent culture tank by local the partially wet and phenomenon of impact kind of Qu Shengchang;
The madial wall of quick operating valve is provided with blower fan, and the driven unit of blower fan is located on the outer wall of quick operating valve, and fan outlet place is provided with reducing machine 11, and reducing machine is radial structure, and the end face of reducing machine contacts with the bent dolly of kind; The use of reducing machine, can make the air quantity of blower fan be evenly distributed on the bent charging tray of each layer of kind of bent dolly, coordinate sprayer unit and classification inoculation apparatus to use better.
One end relative with quick operating valve in culture tank is provided with kind of a bent import 12, plants one end that bent import is positioned at culture tank and is connected with bacterial classification diffuser, plants one end that bent import is positioned at outside culture tank and is connected with classification inoculation apparatus by pipeline; Classification inoculation apparatus comprises inoculator, inoculation valve gentle source mechanism, source of the gas mechanism, inoculator, inoculation valve and plant bent import and be connected successively by pipeline.Wherein, each parts forming classification inoculation apparatus all adopt the corresponding component of traditional structure.
In the bent machine of automatic small-sized kind of said structure, all water pipes be connected with kind of bent machine all install check valve, avoid the refluence of water, and adopt solenoid control to be vented and draining, improve automaticity; The quick operating valve of culture tank is provided with self-locking device, and when culture tank pressure is larger, quick operating valve cannot be opened, and can ensure the job safety of operator.
The bent machine of this integral type automatic small-sized kind directly replaces triangular flask bottle kind culture apparatus to use, and saves the equipment such as a large amount of triangular flasks and incubator.During use, its principle is: be first layed in by raw material in kind of bent dolly, then put into culture tank, closes quick operating valve, make the space forming sealing in culture tank, after Steam Heating, sterilizing and cooling, then put into bacterial classification by classification inoculation apparatus, by the cooperation of blower fan and bacterial classification diffuser, it is made to evenly spread in each bent charging tray of kind of bent dolly, in culture tank, spray into fog by sprayer unit in good time, and by the dispersed fog of blower fan, make that there is in culture tank certain humidity; In the bent incubation of whole kind, regulate the temperature in culture tank by circulation, keep suitable temperature, be conducive to kind of a bent growth.
By the Spawn incubation method that the bent machine of above-mentioned integral type automatic small-sized kind realizes, comprise the following steps:
(1) Feedstock treating: mixed by raw material, is laid in kind of the bent charging tray of each of bent dolly; After laying completes, the trailing flank of the bent dolly of kind wherein hangs bacterial classification diffuser, then kind of a bent dolly is pushed in culture tank, and temperature probe is inserted in bent material, close quick operating valve;
(2) steaming: discharge the water in culture tank, the temperature and pressure in adjustment culture tank, carry out arranging false pressure, then in culture tank, pass into steam by steam-heating system, the pressure controlled in culture tank is about 0.1MPa, pressurize 20min; After steaming completes, venting steam, and by circulation, culture tank is lowered the temperature;
Wherein, when adjusting the temperature and pressure in culture tank, concrete operating process is:
(2-1) first open the exhaust steam valve in steam-heating system, in culture tank, pass into steam, wait to be warming up to 80 ~ 90 DEG C, close exhaust steam valve, be forced into 0.1MPa;
(2-2) steam valve then in steam off heating system, row's vacation is depressed into 0MPa;
(2-3) repeat step (2-1) to (2-2) three times, then in culture tank, pass into steam by steam-heating system, until the pressure in culture tank reaches 0.1MPa;
(3) inoculate: material temperature controls, at 33 ~ 35 DEG C, to put into conidia powder, conidia powder be blown in culture tank by classification inoculation apparatus in classification inoculation apparatus, and pass through the effect of bacterial classification diffuser and quick operating valve fan, conidia powder is evenly blown in each bent charging tray;
(4) bent cultivation is planted: incubation keeps normal pressure, carry out humidification by sprayer unit to the culture environment in culture tank (to be specially: sprayer unit sprays into fog by nozzle in culture tank, then driven by the blower fan on quick operating valve, fog is made to form circulation in culture tank, fog is driven to enter in each bent charging tray), the temperature in culture tank is regulated by circulation, cultivate 72h, in this process, temperature and humidity can regulate in real time, remains in suitable value range.
As mentioned above, just can realize the utility model preferably, above-described embodiment is only preferred embodiment of the present utility model, is not used for limiting practical range of the present utility model; Namely all equalizations done according to the utility model content change and modify, all by the utility model claim scope required for protection is contained.
Claims (8)
1. the bent machine of integral type automatic small-sized kind, it is characterized in that, comprise culture tank, plant bent dolly, classification inoculation apparatus and sprayer unit, culture tank is horizontal tubular tank structure, and plant bent dolly and be located at culture tank inside, culture tank one end is provided with quick operating valve, the culture tank other end relative with quick operating valve arranges classification inoculation apparatus, the side that the bent dolly of kind connects with classification inoculation apparatus is provided with bacterial classification diffuser, and quick operating valve is provided with blower fan, and sprayer unit is located on the sidewall of culture tank.
2. the bent machine of integral type automatic small-sized kind according to claim 1, it is characterized in that, the bent dolly of described kind is box-like structure, and the side, 2, front and back of planting bent dolly is open, plants 4 side-closed up and down of bent dolly; Plant in bent dolly and be provided with multiple bent charging tray, each bent charging tray is from top to bottom successively stacked and placed in kind of bent dolly.
3. the bent machine of integral type automatic small-sized kind according to claim 2, it is characterized in that, be provided with 10 bent charging trays in the bent dolly of described kind, each bent charging tray is respectively stainless (steel) wire dish.
4. the bent machine of integral type automatic small-sized kind according to claim 2, it is characterized in that, described bacterial classification diffuser is radial structure, and the front end face shape of bacterial classification diffuser is identical with the trailing flank shape of planting bent dolly, and the rear end of bacterial classification diffuser is connected with classification inoculation apparatus.
5. the bent machine of integral type automatic small-sized kind according to claim 1, it is characterized in that, the quantity of the bent dolly of described kind is 2, be planar structure bottom various bent dolly, be provided with in culture tank and place kind of a bent little automobile-used track, 2 bent dollies of kind are that front and back side-by-side is placed in culture tank by track; 2 dollies side by side after, the side be positioned at foremost connects with the blower fan on quick operating valve, and the side being positioned at rearmost end connects with bacterial classification diffuser.
6. the bent machine of integral type automatic small-sized kind according to claim 1, it is characterized in that, the sidewall of described culture tank and the door body of quick operating valve are equipped with interlayer, and each interlayer is respectively by interlayer filler and the external circulation for regulating tank temperature of interlayer delivery port;
The bottom of culture tank is provided with steam inlet and condensation-water drain, and by steam inlet steam-out (SO) heating system;
Temperature probe is provided with in culture tank.
7. the bent machine of integral type automatic small-sized kind according to claim 1, it is characterized in that, the sidewall of described culture tank is provided with nozzle, and nozzle place is connected with sprayer unit by pipeline;
The madial wall of quick operating valve is provided with blower fan, and the driven unit of blower fan is located on the outer wall of quick operating valve, and fan outlet place is provided with reducing machine, and reducing machine is radial structure, and the end face of reducing machine contacts with the bent dolly of kind.
8. the bent machine of integral type automatic small-sized kind according to claim 1, it is characterized in that, one end relative with quick operating valve in described culture tank is provided with kind of a bent import, one end that kind of bent import is positioned at culture tank is connected with bacterial classification diffuser, plants one end that bent import is positioned at outside culture tank and is connected with classification inoculation apparatus by pipeline; Classification inoculation apparatus comprises inoculator, inoculation valve gentle source mechanism, source of the gas mechanism, inoculator, inoculation valve and plant bent import and be connected successively by pipeline.
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