CN204803721U - Control system sprays in antiseized company of road roller - Google Patents
Control system sprays in antiseized company of road roller Download PDFInfo
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- CN204803721U CN204803721U CN201520399232.9U CN201520399232U CN204803721U CN 204803721 U CN204803721 U CN 204803721U CN 201520399232 U CN201520399232 U CN 201520399232U CN 204803721 U CN204803721 U CN 204803721U
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- sprays
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Abstract
The utility model discloses a control system sprays in antiseized company of road roller belongs to engineering machine parts field for spraying when bituminous paving lays, it includes water pump, preceding shower nozzle, back shower nozzle and control module, preceding shower nozzle passes through water supply pipe with the back shower nozzle to be connected with the water pump, and the water pump is connected with the water receiving case, control module includes pump control solid state relay, sprays the controller, sprays mode select switch, sprays intermittent type gear select switch, flow control potentiometre and speed sensor, in view of above -mentioned technical scheme, the utility model discloses it is inaccurate to solve the working water jet capacity that manual control water spray caused, influence road surface construction quality, and water yield consumption is too big, influences the problem of efficiency of construction.
Description
Technical field
The utility model belongs to engineering machinery accessory field, specifically, particularly relates to and a kind ofly sprays the road roller on road surface for road roller operation and to prevent adhesion spray control system.
Background technology
In construction process of asphalt pavement, road roller plays a part flattening-out and compacting to each paving layer.But when rolling asphalt material paving layer, due to bituminous mixture high temperature sticky nature, being easy to stick in road roller steel wheel (tire), directly affecting compaction quality.
Corresponding the problems referred to above, generally adopt two kinds of methods, and one is by manually smearing pitch in road roller steel wheel (tire), and one is by steel wheel (tire) surface sprinkling.First method wastes time and energy, and adopts less.If second method water rate control is improper, be easy to the quality and the production efficiency that directly affect pavement compaction.Traditional road roller generally adopts equipped sprinkling system, and this sprinkling system, owing to adopting manually operated mode, causes injection flow rate can not accurate adjustment at any time, and in work progress, water content consumption is too fast, and frequently adding water affects construction speed.
Summary of the invention
The purpose of this utility model is to provide a kind of road roller to prevent adhesion spray control system, and it is inaccurate that it can solve the spray water injection flow rate that causes of Artificial Control, and affect construction quality of pavement, water content consumption is excessive, affects the problem of efficiency of construction.
For solving above-mentioned topic, the utility model is achieved through the following technical solutions:
Road roller described in the utility model prevents adhesion spray control system, comprise water pump, front shower nozzle, rear shower nozzle and control module, described front shower nozzle is connected with water pump by water supply line with rear shower nozzle, water pump is connected with water receiving case, and described control module comprises water pump and controls solid-state relay, sprinkling controller, spray modes selector switch, sprays interval GSS Gear Select Switch, Flow-rate adjustment potentiometer and vehicle speed sensor; Described water pump controls solid-state relay by communication line and water pump and is connected, water pump controls solid-state relay and is connected with sprinkling controller, spray controller respectively with spray modes selector switch, sprays interval GSS Gear Select Switch, Flow-rate adjustment potentiometer and vehicle speed sensor and is connected, the connection of described vehicle speed sensor controls solid-state relay by communication line and water pump, spray modes selector switch, Flow-rate adjustment potentiometer are connected.
Say further, the water pump described in the utility model comprises water pump first, water pump second, and described water pump first is connected with water supply line by converging valve block with water pump second.
Say further, the spray modes selector switch described in the utility model comprises manual mode and automatic mode.
Compared with prior art, the utility model has following beneficial effect:
1, the utility model adopts accurate control strategy, and ensure that water pump can carry out spraying operation according in real time, accurately, efficiently, preventing adhesiving effect is obvious.
2, the utility model can regulate different parameters, meet different operating mode, different operating person operation use demand, improve the adaptability for working condition of sprinkling system.
3, the utility model adopts Dual-pump flow-converging to arrange, namely adopt two water pumps with the shower nozzle water supply forwards, backwards simultaneously of the mode at interflow, even if a water pump breaks down in work progress, another one still can meet sprinkling demand, ensure that construction is normally carried out, meet the reliability of system.
4, the utility model can reduce the filling operation of water tank, reduces because frequently add water the problem affecting efficiency of construction caused.
The reception of switching signal that 5, the utility model is compatible, analog signal and process, system intelligent controlling extent is high; Each interface is easy to connect simultaneously, is easy to same machine system coupling and uses.
Accompanying drawing explanation
Fig. 1 is the structural representation of water spraying pipeline in the utility model;
Fig. 2 is the structural representation of control module in the utility model.
In figure: 1, front shower nozzle; 2, water pump first; 3, water receiving case; 4, converging valve block; 5, water pump second; 6, rear shower nozzle.
Detailed description of the invention
Below in conjunction with drawings and the specific embodiments, the utility model is described further.
Embodiment 1: a kind of road roller prevents adhesion spray control system, comprise water pump, front shower nozzle 1, rear shower nozzle 6 and control module, described front shower nozzle 1 is connected with water pump by water supply line with rear shower nozzle 6, water pump is connected with water receiving case 3, and described control module comprises water pump and controls solid-state relay, sprinkling controller, spray modes selector switch, sprays interval GSS Gear Select Switch, Flow-rate adjustment potentiometer and vehicle speed sensor; Described water pump controls solid-state relay by communication line and water pump and is connected, water pump controls solid-state relay and is connected with sprinkling controller, spray controller respectively with spray modes selector switch, sprays interval GSS Gear Select Switch, Flow-rate adjustment potentiometer and vehicle speed sensor and is connected, the connection of described vehicle speed sensor controls solid-state relay by communication line and water pump, spray modes selector switch, Flow-rate adjustment potentiometer are connected.Described water pump comprises water pump first, water pump second, and described water pump first 2 is connected with water supply line by converging valve block 4 with water pump second 5.Described spray modes selector switch comprises manual mode and automatic mode.
Sprinkling controller described in the utility model can detect the input signal of each gauge tap, Flow-rate adjustment potentiometer, vehicle speed sensor in real time, and carry out Logic judgment according to these input signals, and export control signal driving water pump control solid-state relay, drive pump working.
It is use semiconductor devices to replace traditional mechanical contact as the noncontacting switch device with relay characteristic of switching device shifter that water pump controls solid-state relay, it can accept the pwm control signal spraying controller, produces the output pwm signal corresponding with input pwm control signal and drives pump working.Wherein, water pump controls the pwm control signal of solid-state relay output by self optoelectronic induction control output end high frequency break-make realization.
Flow-rate adjustment potentiometer can control signal to sprinkling controller by output flow, sprays controller and is judged by this signal and export corresponding control signal according to the Mathematical Modeling program self stored.
Spray modes selector switch has manually and automatic two kinds of patterns, if be in manual mode, then need manually to arrange control signal effective, water pump just can be started working; If selection automatic mode, then spraying controller can judge whether to carry out spraying operation according to the signal of vehicle speed sensor transmission, and namely during speed of a motor vehicle v > 0, water pump just can be opened.
Spray the gear that interval GSS Gear Select Switch has five kinds of patterns, namely 0 grade: stop-spraying; 1 grade: spray continuously; 2 grades: spray 5 seconds, stop 4 seconds; 3 grades: spray 5 seconds, stop 8 seconds; 4 grades: spray 5 seconds, stop 12 seconds.Spray interval GSS Gear Select Switch and can export the gear signal of selection to sprinkling controller, to spray the situation that controller judges gear.
Under the cooperation of above-mentioned each module, the whole process that the utility model can realize spraying flow controls without dead smooth, interval can also be carried out according to the demand of different operating mode, different operating person to spray, steel wheel (tire) is avoided to adhere to pitch, the object of water saving, water-saving can be reached again, decrease the operational requirements of filling water tank, improve operating efficiency.
Claims (3)
1. a road roller prevents adhesion spray control system, comprise water pump, front shower nozzle (1), rear shower nozzle (6) and control module, described front shower nozzle (1) is connected with water pump by water supply line with rear shower nozzle (6), water pump is connected with water receiving case (3), it is characterized in that: described control module comprises water pump and controls solid-state relay, sprinkling controller, spray modes selector switch, sprays interval GSS Gear Select Switch, Flow-rate adjustment potentiometer and vehicle speed sensor; Described water pump controls solid-state relay by communication line and water pump and is connected, water pump controls solid-state relay and is connected with sprinkling controller, spray controller respectively with spray modes selector switch, sprays interval GSS Gear Select Switch, Flow-rate adjustment potentiometer and vehicle speed sensor and is connected, the connection of described vehicle speed sensor controls solid-state relay by communication line and water pump, spray modes selector switch, Flow-rate adjustment potentiometer are connected.
2. road roller according to claim 1 prevents adhesion spray control system, it is characterized in that: described water pump comprises water pump first, water pump second, described water pump first (2) is connected with water supply line by converging valve block (4) with water pump second (5).
3. road roller according to claim 2 prevents adhesion spray control system, it is characterized in that: described spray modes selector switch comprises manual mode and automatic mode.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520399232.9U CN204803721U (en) | 2015-06-11 | 2015-06-11 | Control system sprays in antiseized company of road roller |
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CN201520399232.9U CN204803721U (en) | 2015-06-11 | 2015-06-11 | Control system sprays in antiseized company of road roller |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105484133A (en) * | 2016-01-15 | 2016-04-13 | 河南省路桥建设集团有限公司 | Method for preventing material receiving bogie of asphalt concrete mixing equipment from being bonded |
CN107479369A (en) * | 2017-07-01 | 2017-12-15 | 雷沃重工股份有限公司 | A kind of the intelligent variable spray control system and its implementation of adaptive travel speed |
CN107662582A (en) * | 2016-07-28 | 2018-02-06 | 通用汽车环球科技运作有限责任公司 | System for causing electronic module to isolate with front windshield and rear window washer |
-
2015
- 2015-06-11 CN CN201520399232.9U patent/CN204803721U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105484133A (en) * | 2016-01-15 | 2016-04-13 | 河南省路桥建设集团有限公司 | Method for preventing material receiving bogie of asphalt concrete mixing equipment from being bonded |
CN107662582A (en) * | 2016-07-28 | 2018-02-06 | 通用汽车环球科技运作有限责任公司 | System for causing electronic module to isolate with front windshield and rear window washer |
CN107479369A (en) * | 2017-07-01 | 2017-12-15 | 雷沃重工股份有限公司 | A kind of the intelligent variable spray control system and its implementation of adaptive travel speed |
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