CN204776354U - Automatic bale breaking discharging device of chemical fertilizer bag - Google Patents
Automatic bale breaking discharging device of chemical fertilizer bag Download PDFInfo
- Publication number
- CN204776354U CN204776354U CN201520467900.7U CN201520467900U CN204776354U CN 204776354 U CN204776354 U CN 204776354U CN 201520467900 U CN201520467900 U CN 201520467900U CN 204776354 U CN204776354 U CN 204776354U
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- Prior art keywords
- fertilizer bag
- blanking box
- support
- roller
- bagging apparatus
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- Expired - Fee Related
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- Control And Other Processes For Unpacking Of Materials (AREA)
Abstract
The utility model relates to an automatic bale breaking discharging device of chemical fertilizer bag, including frame and blanking box, be provided with the transmission who is used for conveying the chemical fertilizer bag on the frame, conveyer's output and blanking box are connected, transmission is provided with the cutter that is used for cutting the chemical fertilizer bag with blanking box's link, be provided with in the blanking box and be used for colluding the bagging apparatus that colludes of getting the chemical fertilizer bag, the utility model discloses simple structure, degree of automation is flexible high with work, can realize the automatic bale breaking blanking operation of granule or likepowder wrapping bag.
Description
Technical field
The utility model relates to technical field of industrial equipment, and specifically a kind of fertilizer bag is unpacked drawing mechanism automatically.
Background technology
Along with the progress of society, the development of science and technology, the packaging of more and more product and work of unpacking progressively are turned by manual work and are completed by machinery, the automation achieving packaging and unpack.But this technology majority is applied in agricultural and ties up at present, packaging for foodstuff etc., even technical application lacks at present to some extent, apply to industrial unpacking device great majority at present and be confined to Powdered packaging bag as cement etc., and in graininess packaging bag as the application on the unpacking of fertilizer bag or blank out.Industrial applicability is the denitration of deoxidation compound need adopt a large amount of bagged chemical fertilizer with chemical fertilizer, current every day all need by artificial unpacking, artificial unpacking not only exists that efficiency is low, labour intensity is large, unpacking high in cost of production problem, and the pungency of the unpack dust kicked up and chemical fertilizer self also can cause serious harm to health.In order to comply with the development tendency of society and workman to the more and more many concern of safety problem and working environment and attention, the requirement of people to mechanical automation degree is also more and more higher.
Summary of the invention
The purpose of this utility model is for above weak point, provides a kind of structure simple, stable working, can realize automatically automatically unpacking drawing mechanism to the unpack fertilizer bag of discharging operation of fertilizer bag.
The technical solution of the utility model is: a kind of fertilizer bag is unpacked drawing mechanism automatically, comprise support and blanking box, described support is provided with the driving device for transmitting fertilizer bag, the mouth of described conveyer is connected with blanking box, the coupling end of described driving device and blanking box is provided with the cutter for cutting fertilizer bag, is provided with for hooking the hook bagging apparatus getting fertilizer bag in described blanking box.
Further, described driving device comprises the belt conveyor that two are synchronously carried out transmission, the front-end and back-end of described belt conveyor are provided with belt wheel, the center of described belt wheel is equipped with belt shaft, the two ends of described belt shaft are connected on support by bearing, and one of them belt shaft one end is stretched out support and is fixed with the second electrical motor.
Further, described support is evenly equipped with the support roller that several lead for righting in driving device both sides, the axes normal of described support roller is in belt conveyor plane, and the center of described support roller is equipped with pivot shaft, and the two ends of described pivot shaft are connected on support by bearing.
Further, described cutter is circular saw blade, described circular saw blade is arranged on the centre of two belt conveyor, the center of described circular saw blade is equipped with axle drive shaft, described axle drive shaft one end is connected with rotation direction first electrical motor contrary with belt conveyor direction of transfer, the downside of described circular saw blade is provided with the skewed slot be connected with blanking box, described circular saw blade side is provided with air extractor, described air extractor comprises and carries out by motor the exhaust blower that drives, described air extractor is connected with the freeing pipe extended to outside support, is provided with collection box on the downside of the exit end of described freeing pipe.
Further, the top of described blanking box is column structure, the bottom of blanking box is cone mechanism, one deck screen cloth is provided with in blanking box, the center of blanking box is provided with round platform on screen cloth, all side direction downward-extensions of round platform have the some strut bars be fixed on blanking box tank wall, stepper motor is provided with in described round platform, the output shaft of stepper motor is connected with hook bagging apparatus, described hook bagging apparatus comprises cross bar, four supports of described cross bar are provided with several for thrusting the inserting hook of fertilizer bag, described inserting hook is L-shaped, the tip of inserting hook is towards identical with the hand of rotation hooking bagging apparatus.
Further, in described blanking box, the junction of driving device is provided with several rollers, the center of described roller is equipped with roller bearing, and described roller bearing is connected on support by bearing, and the end of roller is provided with the limit switch be connected on round platform.
Further, the upside of described roller bearing one end is symmetrically arranged with unidirectional spring overturning hinge door, described unidirectional spring overturning hinge door one end is hinged on support, the hand of rotation of unidirectional spring overturning hinge door is identical with the hand of rotation hooking bagging apparatus, it is outer and be fixed with sprocket wheel that the roller bearing other end extends to support, described sprocket wheel is provided with chain, described chain is connected with and carries out by three-motor the head sprocket that drives.
Further, also disengagement gear is provided with in described blanking box, described disengagement gear is arranged at the offside of roller, described disengagement gear comprises the main shaft rotated by direct motor drive, the equal radial direction in two ends of described main shaft is extended with four furcation areas, in the middle part of described main shaft, radial direction is extended with four blocks of square plates, and described disengagement gear hand of rotation is identical with the hand of rotation hooking bagging apparatus.
Compared with prior art, the utility model has following beneficial effect: the utility model has abandoned the problems such as the production efficiency that manpower unpacking brings is low, labor strength large, unpacking cost is high, poor working environment, while reduction cost of labor, greatly improve work efficiency.By arranging at driving band side while circular saw blade realizes transmission the process of fertilizer bag broken bag; hook and get fertilizer bag by hooking bagging apparatus and drive it to carry out rotation chemical fertilizer to be dropped down onto in blanking box realize automatic blanking; disengagement gear makes fertilizer bag automatically disengage hook bagging apparatus; reclaim fertilizer bag; whole device working flexibility is high, can realize the blanking operation of automatically unpacking of particle or powdery packaging bag.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the utility model is described in more detail.
Fig. 1 is organigram of the present utility model;
Fig. 2 is lateral plan of the present utility model;
Fig. 3 is local structure schematic diagram of the present utility model;
Fig. 4 is local structure schematic diagram of the present utility model;
Fig. 5 is local structure schematic diagram of the present utility model;
Fig. 6 is hook bagging apparatus organigram of the present utility model;
Fig. 7 is disengagement gear organigram of the present utility model.
In figure:
1-support; 2-support roller; 3-roller; 4-blanking box; 5-screen cloth; 6-disengagement gear; 7-hooks bagging apparatus; 8-inserting hook; 9-collection box; 10-air extractor; 11-belt conveyor; 12-circular saw blade; 13-first electrical motor; 14-second electrical motor; 15-three-motor; 16-head sprocket; 17-sprocket wheel; 18-belt wheel; 19-skewed slot; 20-unidirectional spring overturning hinge door; 21-limit switch.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in more detail.
As shown in Fig. 1 ~ 7, a kind of fertilizer bag is unpacked drawing mechanism automatically, comprise support 1 and blanking box 4, described support 1 is provided with the driving device for transmitting fertilizer bag, the mouth of described conveyer is connected with blanking box 4, the coupling end of described driving device and blanking box 4 is provided with the cutter for cutting fertilizer bag, is provided with for hooking the hook bagging apparatus 7 getting fertilizer bag in described blanking box 4.
In the present embodiment, described driving device comprises the belt conveyor 11 that two are synchronously carried out transmission, the front-end and back-end of described belt conveyor 11 are provided with belt wheel 18, the center of described belt wheel 18 is equipped with belt shaft, the two ends of described belt shaft are connected on support 1 by bearing, and one of them belt shaft one end is stretched out support 1 and is fixed with the second electrical motor 14.
In the present embodiment, described support 1 is evenly equipped with the support roller 2 that several lead for righting in driving device both sides, the axes normal of described support roller 2 is in belt conveyor 11 plane, the center of described support roller 2 is equipped with pivot shaft, and the two ends of described pivot shaft are connected on support 1 by bearing.
In the present embodiment, described cutter is circular saw blade 12, described circular saw blade 12 is arranged on the centre of two belt conveyor 11, the center of described circular saw blade 12 is equipped with axle drive shaft, described axle drive shaft one end is connected with rotation direction first electrical motor 13 contrary with belt conveyor 11 direction of transfer, the downside of described circular saw blade 12 is provided with the skewed slot 19 be connected with blanking box 4, described circular saw blade 12 side is provided with air extractor 10, described air extractor 10 comprises and carries out by motor the exhaust blower that drives and be arranged in the freeing pipe on support 1, collection box 9 is provided with on the downside of the exit end of described freeing pipe.
In the present embodiment, the top of described blanking box 4 is column structure, the bottom of blanking box 4 is cone mechanism, one deck screen cloth 5 is provided with in blanking box 4, the center of blanking box 4 is provided with round platform on screen cloth 5, all side direction downward-extensions of round platform have the some strut bars be fixed on blanking box 4 tank wall, stepper motor is provided with in described round platform, the output shaft of stepper motor is connected with hook bagging apparatus 7, described hook bagging apparatus 7 comprises cross bar, four supports of described cross bar are provided with several for thrusting the inserting hook 8 of fertilizer bag, described inserting hook 8 is L-shaped, the tip of inserting hook 8 is towards identical with the hand of rotation hooking bagging apparatus 7.
In the present embodiment, in described blanking box 4, the junction of driving device is provided with several rollers, the center of described roller is equipped with roller bearing, and described roller bearing is connected on support 1 by bearing, and the end of roller is provided with the limit switch 21 be connected on round platform.
In the present embodiment, the upside of described roller bearing one end is symmetrically arranged with unidirectional spring overturning hinge door 20, described unidirectional spring overturning hinge door 20 one end is hinged on support 1, the hand of rotation of unidirectional spring overturning hinge door 20 is identical with the hand of rotation hooking bagging apparatus 7, it is outer and be fixed with sprocket wheel 17 that the roller bearing other end extends to support 1, described sprocket wheel 17 is provided with chain, described chain is connected with and carries out by three-motor the head sprocket 16 that drives.
In the present embodiment, disengagement gear 6 is also provided with in described blanking box 4, described disengagement gear 6 is arranged at the offside of roller 3, described disengagement gear 6 comprises the main shaft being sheathed on motor output shaft, the two ends radial direction of described main shaft is extended with four furcation areas, in the middle part of described main shaft, radial direction is extended with four blocks of square plates, and described disengagement gear 6 hand of rotation is identical with the hand of rotation hooking bagging apparatus 7.
In the present embodiment, the support roller 2 of driving device both sides coordinates with belt conveyor to be formed and plays support guide with the passage slightly larger than fertilizer bag width and reduce rubbing effect when fertilizer bag advances, and in advance process, be partial to the friction that support side makes it advance to prevent fertilizer bag excessive.Fertilizer bag is sent on circular saw blade 12 through belt conveyor 11, under the cooperation of the friction force in the effect and fertilizer bag of belt conveyor 11 and the effect of fertilizer bag self inertia power, more easily broken bag process is realized in the high speed rotating of circular saw blade 12, now be attended by a little blanking, a little blanking can through skewed slot 19 landing in blanking box 4.Circular saw blade 12 quantity adopted can increase to realize efficient broken bag according to the effect of broken bag, its rotary speed direction is contrary with working direction, broken bag orientation is the bottom surface of now fertilizer bag laying state, and when fertilizer bag is through circular saw blade 12, bottom surface is cut completely so that discharge process afterwards.Due to the dust produced when fertilizer bag fertilizer bag in cutting process easily produces chip and cutting, this all has a certain impact for the quality of production and working environment, therefore an air extractor is laid at the below side of fertilizer bag cutting position, the foreign side that the chip that the large young pathbreaker controlling its suction detaches leads to body with the chemical fertilizer dust produced because of high-speed cutting processes further again, can improve working environment and the impurity content reduced in chemical fertilizer by actv..
In the present embodiment, belt conveyor 11 continues to be sent to by fertilizer bag on roller 3, roller 3 drives transmission by sprocket wheel 17, use the roller 3 but not object of belt conveyor 11 is the series of problems caused in transport process to prevent chemical fertilizer granule from staying, because the spacing between roller 3 is little larger to the fertilizer bag Area of bearing after broken bag, thus a little blanking is only had in the process that the fertilizer bag after broken bag moves ahead on roller 3, roller 3 drives fertilizer bag to continue to run, until touch limit switch 21, limit switch 21 is connected, trigger stepper motor and turn over a fixed angle (this device is 90 °) from initial angle, thus realize hooking the hook of bagging apparatus 7 and get and feed separation in rotation process.Blanking track is entered in order to ensure that hook bagging apparatus 7 can insert fertilizer bag and drive fertilizer bag to leave roller 3 track, adopt unidirectional spring overturning hinge door 20 by using the torsion spring of corresponding elasticity modulus, hook bagging apparatus 7 is made to be caught on application force needed for fertilizer bag completely, ensure that at the good controllability hooked when getting different prebagged material and comformability, fertilizer bag cutting may be there is when hooking and getting after to blanking before being transported to limit switch 21 too much make fertilizer bag hook get time fertilizer bag to subside and the fertilizer bag that causes accurately can not hook the problem of getting, the transfer rate of belt conveyor 11 can be regulated and make roller 3 arrange closely, blanking amount can be significantly reduced while playing a supporting role, prevent blanking from too much making fertilizer bag subside, the hook that impact hooks bagging apparatus 7 is got, this device not only achieves the Reasonable Orientation of fertilizer bag, avoid the blank operation maloperation hooking bagging apparatus 7 simultaneously, effective minimizing operating error, be conducive to increasing work efficiency.
In the present embodiment, hooking bagging apparatus 7 is cross structure, last side may be there is and bear excessive power and the rupture bent output shaft deformation failure that maybe may make stepper motor original structure in stent ends, the kind will be able to unpacked according to reality changes corresponding hook and gets device materials, utilize the method for mathematical approach to get apparatus system load working condition to true hook by finite element analysis to simulate, thus the structure of reasonably optimizing device, realize stability when this device hook is got.Two inserting hooks 8 are installed in side, every root support end on cross bar, thrust fertilizer bag for convenience so choose intensity, the inserting hook 8 of the enough elongate of rigidity, its length is slightly longer than fertilizer bag width and is parallel to horizontal surface and installs, this reduces fertilizer bag and departs from the separating difficulty hooking bagging apparatus 7 when fertilizer bag can be made not break off relations in blanking operation, hook the power take-off shaft that bagging apparatus 7 is fixed in stepper motor, its setting height(from bottom) be inserting hook 8 when operating its hook get a little at 3/4ths places from bottom to up of fertilizer bag, because the fertilizer bag resistance that chemical fertilizer granule brings when cutting and in transport process, some blowdown therefore its hook are got is also relatively little, ensure that on the one hand fertilizer bag hook get carry out smoothly.In rotation process, inserting hook 8 can catch on fertilizer bag dragging one and play rotation.In order to prevent from toppling over to side in fertilizer bag transport process and cause fertilizer bag to be toppled under act on the thrust of fertilizer bag at inserting hook 8, also add two fixed dams in the both sides that fertilizer bag is positioned on roller 3.
In the present embodiment, blanking box 4 is bottoms is the casing of pyramidal structure, for the cost that access is fallen in machine running process.And the object being designed to pyramidal structure makes single unit system centre-of gravity shift, the balance of breaking plant and then stationarity when reducing the operation of each mechanism to prevent chemical fertilizer in blanking operation from concentrating to side.Device even can be caused time serious to topple over.If the impurity of blanking is above standard and also can installs an air extractor again to ensure the purity of blanking in lower bottom part discharging place of blanking box 4 in the operational process of reality.
In the present embodiment when hooking bagging apparatus 7 and running through disengagement gear 6, because disengagement gear 6 can drive fertilizer bag to depart from inserting hook 8 under the effect of High Rotation Speed, drop on screen cloth, be unlikely to mix with blanking, thus realize the recovery of bag.The material of disengagement gear 6 can select hardness comparatively large, and the material of construction that plasticity is good, concrete material can be selected according to real work intensity.Disengagement gear 6 hand of rotation is consistent with hook bagging apparatus 7 rotation direction.Because hooking bagging apparatus 7 for stepper motor drive, often carry out a pulse half-twist, disengagement gear 6 is positioned at and hooks bagging apparatus 7 by the orientation hooking the position of getting fertilizer bag and rotate through 180 °, namely when hooking bagging apparatus 7 and turning to above disengagement gear 6, can have a break, this wait time is enough to bag is departed from from hook bagging apparatus 7 by disengagement gear 6.Therefore disengagement gear 6 is without the need to excessive speeds, selects comparatively slow speed of revolution to it also avoid in separation process because bag is involved in disengagement gear 6 by rotator inertia.Being separated and reclaiming of chemical fertilizer and fertilizer bag can be realized by these two kinds of devices.After hooking bagging apparatus 7 reset, an automatic separation cycle of feed separation terminates, and process such before pressing power supply stop button can circulate and carry out.
The foregoing is only preferred embodiment of the present utility model, all equalizations done according to the utility model claim change and modify, and all should belong to covering scope of the present utility model.
Claims (8)
1. a fertilizer bag is unpacked drawing mechanism automatically, comprise support and blanking box, it is characterized in that: described support is provided with the driving device for transmitting fertilizer bag, the mouth of described conveyer is connected with blanking box, the coupling end of described driving device and blanking box is provided with the cutter for cutting fertilizer bag, is provided with for hooking the hook bagging apparatus getting fertilizer bag in described blanking box.
2. a kind of fertilizer bag according to claim 1 is unpacked drawing mechanism automatically, it is characterized in that: described driving device comprises the belt conveyor that two are synchronously carried out transmission, the front-end and back-end of described belt conveyor are provided with belt wheel, the center of described belt wheel is equipped with belt shaft, the two ends of described belt shaft are connected on support by bearing, and one of them belt shaft one end is stretched out support and is fixed with the second electrical motor.
3. a kind of fertilizer bag according to claim 1 is unpacked drawing mechanism automatically, it is characterized in that: described support is evenly equipped with the support roller that several lead for righting in driving device both sides, the axes normal of described support roller is in belt conveyor plane, the center of described support roller is equipped with pivot shaft, and the two ends of described pivot shaft are connected on support by bearing.
4. a kind of fertilizer bag according to claim 1 is unpacked drawing mechanism automatically, it is characterized in that: described cutter is circular saw blade, described circular saw blade is arranged on the centre of two belt conveyor, the center of described circular saw blade is equipped with axle drive shaft, described axle drive shaft one end is connected with rotation direction first electrical motor contrary with belt conveyor direction of transfer, the downside of described circular saw blade is provided with the skewed slot be connected with blanking box, described circular saw blade side is provided with air extractor, described air extractor comprises and carries out by motor the exhaust blower that drives, described air extractor is connected with the freeing pipe extended to outside support, collection box is provided with on the downside of the exit end of described freeing pipe.
5. a kind of fertilizer bag according to claim 1 is unpacked drawing mechanism automatically, it is characterized in that: the top of described blanking box is column structure, the bottom of blanking box is cone mechanism, one deck screen cloth is provided with in blanking box, the center of blanking box is provided with round platform on screen cloth, all side direction downward-extensions of round platform have the some strut bars be fixed on blanking box tank wall, stepper motor is provided with in described round platform, the output shaft of stepper motor is connected with hook bagging apparatus, described hook bagging apparatus comprises cross bar, four supports of described cross bar are provided with several for thrusting the inserting hook of fertilizer bag, described inserting hook is L-shaped, the tip of inserting hook is towards identical with the hand of rotation hooking bagging apparatus.
6. a kind of fertilizer bag according to claim 5 is unpacked drawing mechanism automatically, it is characterized in that: in described blanking box, the junction of driving device is provided with several rollers, the center of described roller is equipped with roller bearing, described roller bearing is connected on support by bearing, and the end of roller is provided with the limit switch be connected on round platform.
7. a kind of fertilizer bag according to claim 6 is unpacked drawing mechanism automatically, it is characterized in that: the upside of described roller bearing one end is symmetrically arranged with unidirectional spring overturning hinge door, described unidirectional spring overturning hinge door one end is hinged on support, the hand of rotation of unidirectional spring overturning hinge door is identical with the hand of rotation hooking bagging apparatus, it is outer and be fixed with sprocket wheel that the roller bearing other end extends to support, described sprocket wheel is provided with chain, described chain is connected with and carries out by three-motor the head sprocket that drives.
8. a kind of fertilizer bag according to claim 6 is unpacked drawing mechanism automatically, it is characterized in that: in described blanking box, be also provided with disengagement gear, described disengagement gear is arranged at the offside of roller, described disengagement gear comprises the main shaft rotated by direct motor drive, the equal radial direction in two ends of described main shaft is extended with four furcation areas, in the middle part of described main shaft, radial direction is extended with four blocks of square plates, and described disengagement gear hand of rotation is identical with the hand of rotation hooking bagging apparatus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520467900.7U CN204776354U (en) | 2015-07-03 | 2015-07-03 | Automatic bale breaking discharging device of chemical fertilizer bag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520467900.7U CN204776354U (en) | 2015-07-03 | 2015-07-03 | Automatic bale breaking discharging device of chemical fertilizer bag |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204776354U true CN204776354U (en) | 2015-11-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520467900.7U Expired - Fee Related CN204776354U (en) | 2015-07-03 | 2015-07-03 | Automatic bale breaking discharging device of chemical fertilizer bag |
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| Country | Link |
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| CN (1) | CN204776354U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104960718A (en) * | 2015-07-03 | 2015-10-07 | 福建农林大学 | Automatic unpacking and discharging device for fertilizer bag and using method thereof |
| CN110589145A (en) * | 2019-09-24 | 2019-12-20 | 农业农村部南京农业机械化研究所 | Automatic bale breaking workbench for round straw bales |
| CN117323865A (en) * | 2023-12-01 | 2024-01-02 | 山西凯永生物科技股份有限公司 | Pig feed processing equipment |
-
2015
- 2015-07-03 CN CN201520467900.7U patent/CN204776354U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104960718A (en) * | 2015-07-03 | 2015-10-07 | 福建农林大学 | Automatic unpacking and discharging device for fertilizer bag and using method thereof |
| CN110589145A (en) * | 2019-09-24 | 2019-12-20 | 农业农村部南京农业机械化研究所 | Automatic bale breaking workbench for round straw bales |
| CN117323865A (en) * | 2023-12-01 | 2024-01-02 | 山西凯永生物科技股份有限公司 | Pig feed processing equipment |
| CN117323865B (en) * | 2023-12-01 | 2024-04-16 | 山西凯永生物科技股份有限公司 | Pig feed processing equipment |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151118 Termination date: 20160703 |