CN204772964U - Device of sandwich concrete prestressing force floor wallboard of industrial production heat preservation - Google Patents
Device of sandwich concrete prestressing force floor wallboard of industrial production heat preservation Download PDFInfo
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- CN204772964U CN204772964U CN201520199205.7U CN201520199205U CN204772964U CN 204772964 U CN204772964 U CN 204772964U CN 201520199205 U CN201520199205 U CN 201520199205U CN 204772964 U CN204772964 U CN 204772964U
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Abstract
The utility model provides a device of industrial production sandwich concrete prestressing force floor of heat preservation and wallboard. Evaporate including three -dimensional wire net production module, concrete mixing module, concrete shaping and support module and finished product transportation module, three -dimensional wire net production module deposit district, net wafer process district, three -dimensional steel mesh frame shaping district, board core and autofrettage including the raw materials and distinguish, be provided with the pretensioniog bed seat in its medium plate core and the autofrettage district, the concrete shaping evaporate and support the module and be used for the jolt ramming concrete including high -frequency vibration platform and ferry -boat dolly, high -frequency vibration platform, traversing is on a pair of parallel track in the ferry -boat, supports the track and returns the track for evaporating respectively, wherein evaporate to support and be provided with closed tunnel cave formula on the track and evaporate foster pond. The utility model discloses the device can reduce manual operation, improves house thermal insulation coefficient, safe environmental protection, and the site operation does not receive the influence of weather, can produce the heated board that accords with various wall body requirements.
Description
Technical field
The utility model relates to building industrialization equipment technical field, refers more particularly to a kind of device of suitability for industrialized production heat insulation sandwich concrete pre-stress floor wallboard.
Background technology
In recent years along with the development of China's building energy conservation cause, multiple energy-saving system sequential use is in exterior-wall heat insulation, such as: glue powder polyphenyl particle is plastered, the insulation of expansion joints bellows, EPS plate cast-in-place concrete, in-situ spraying hard-foam polyurethane, composite sandwich insulated wall, exterior wall cladding and the various ways such as prefabricated wall thermal insulating, apply wider have polyphenyl plate thin plastering and composite sandwich generally and be incubated two kinds, particularly composite sandwich heat preserving mode, due to any decorative form of exterior wall can be adapted to, be subject to the favor of people more and more.
Its principle mainly builds Shu Buluoke wall brick by laying bricks or stones in steel concrete outer wall (or non-bearing enclosure wall) outside, with waveform steel anchors and expansion bolt (non-bearing enclosure wall private network formula tie wall bar) by siphonal lobe wall and internal lobe body of wall drawknot, at inner chamber filling hard polyurethane foam, outside edge pastes decoration ceramic tile.
Adopt in this way, the scene of focusing on carry out heat insulation sandwich concrete panel spray, smear construction, need a large amount of manual operation, construction quality is unstable, causes the destruction of environment, needs to carry out later stage a large amount of plastering process, and by the impact of weather, substantially prolongs the date of construction.
Therefore, the sandwich concrete slab of a kind of prefabricated thermal insulation can be designed, solve the problem.
Summary of the invention
Technical problem to be solved in the utility model is the deficiency for above-mentioned existence, there is provided a kind of and reduce manual operation, improve house insulation energy saving efficiency, safety and environmental protection, remove the plastering process of site operation from, site operation by the impact of weather, can not produce the suitability for industrialized production heat insulation sandwich concrete pre-stress floor of the warming plate meeting various body of wall requirement and the device of wallboard.
The utility model solves the technical scheme that its technical problem adopts:
The device of suitability for industrialized production heat insulation sandwich concrete pre-stress floor wallboard, is characterized in that, includes three-dimensional steel silk screen production module, concrete-agitating module, the steam-cured module of concrete formation and finished product transhipment module; Described three-dimensional steel silk screen production module includes raw material storage area, mesh sheet processing district, three-dimensional steel screen frame shaping area, plate core and pre-stressed machining district; Wherein be provided with prestressed stretch-draw pedestal in plate core and pre-stressed machining district, for the prestressed stretch-draw of three-dimensional steel screen frame, be provided with brace table bottom prestressed stretch-draw pedestal, brace table can drive prestressed stretch-draw pedestal to move; The steam-cured module of described concrete formation includes high-frequency vibrating table and ferry-boat dolly, and high-frequency vibrating table is used for concrete compacted by jolting, and ferry-boat trolley travelling, on pair of parallel track, is respectively steam-cured track and return trajectory; Wherein said steam-cured track is provided with the steam-cured pond of enclosed tunnel-kiln type, tunnel-kiln type is filled with high-temperature water vapor in steam-cured pond; Described track two ends are provided with ferry-boat dolly foundation ditch, and ferry-boat dolly completes charging and discharging in foundation ditch.
In such scheme, described high-frequency vibrating table is horizontal structure, include one for level table, with the base of supporting bable tops, be provided with dynamical system in base, susceptor surface is multi-point equispaced several springs, supports the lower surface of table top, spring connects dynamical system, drives table top to carry out dither.
In such scheme, the steam-cured pond of described tunnel-kiln type is strip tape enclosed construction, its two ends be provided with for ferry-boat dolly turnover valve, valve adopt flexible material be normally closed structure, ferry dolly by time automatically open.
In such scheme, the bearing of trend of described ferry-boat dolly foundation ditch perpendicular to the direction of track, and covers two tracks, can arrive two tracks when ferry-boat dolly is walked in foundation ditch, forms a walking and circulates.
In such scheme, described ferry-boat dolly is multiple, and queuing loop operates in track simultaneously, can transport polylith plate simultaneously, enhance productivity.
In such scheme, described finished product transhipment module is positioned at the end of track, includes driving and finished product district, for transporting and depositing finished product.
During use, in accordance with the following steps:
In concrete-agitating module, carry out concrete processing, form shaping concrete material to be cast;
Machining 3 D steel wire net rack in three-dimensional steel silk screen production module, utilize mesh sheet and steel wire, process the model of three-dimensional steel screen frame, then be positioned in prestressed stretch-draw pedestal and draw high, complete bottom concrete stretch-draw, make three-dimensional steel screen frame bottom reach prestressed requirement, surface layer is built up prestressing force laminated floor slab to on-the-spot with beam;
Utilize Integral die, concrete material is cast in three-dimensional steel screen frame, and fills hard insulating material simultaneously, form sandwich concrete panel plate structure;
Populated sandwich concrete pre-stress plate is put into high-frequency vibrating table by car puller, according to board thickness design amplitude and frequency, vibration compacting is carried out to it;
Sandwich concrete pre-stress plate after vibration compacting, wall are pushed by car puller in the ferry-boat dolly waited in track initiating terminal ferry-boat dolly foundation ditch, ferry-boat dolly drives sandwich concrete pre-stress plate to enter steam-cured track, then enters the steam-cured pond of tunnel-kiln type and carries out steam-cured;
After steam-cured, dolly rolls the steam-cured pond of tunnel-kiln type away from, carries out discharging in the ferry-boat dolly foundation ditch of injection end, and now drive a vehicle sandwich concrete pre-stress plate lifting, the demoulding is also transported as deposited in finished product district, and mould is repaired, brush releasing agent
The complete ferry-boat dolly of discharging loads a die along return trajectory and returns, and carries out waiting for and circulate next time in injection initiating terminal ferry-boat dolly foundation ditch.
Principle of the present utility model is, by steel wire solder technology, foam sandwich concrete sandwich forming technique, Integral die, stretching bed seat technology, foam sandwich concrete sandwich panels and deformed bar, concrete formation technology, high-frequency vibrating table vibrated concrete technology, concrete, with the steam-cured technology of road formula etc., forms the production line of complete set.
High-frequency vibrating table is the general principle utilizing concrete vibrating closely knit, according to board thickness design amplitude and frequency, reaches the object of quick concrete compacted by jolting, raises the efficiency 80% through Experimental Comparison than conventional method, reduce artificial 70%, is the key equipment of suitability for industrialized production.
Prestressed stretch-draw pedestal utilizes the shaped steel of the mould of floor, wallboard own to do support system, additional process needs parts to form integral type stretching bed seat, make stretching bed, mould is convenient to mobile, carry out steam curing, industry is produced into and does possibility, make the number of turnover of mould improve 28 times, saved social resources greatly.
The steam-cured pond of tunnel-kiln type utilizes small rail car to be sent to by component with road kiln, tunnel wicket is closed, add steam and carry out maintenance, its feature is and traditional steam-cured pond ratio, and the operating space of needs is little, manual labour top cover is not needed during turnover component, save steam energy, avoid the long distance walking of driving, decrease component and lift up into, hang out operation, with biography technique than economize energy 40%, save artificial 60%.
The beneficial effects of the utility model are:
Can reduce manual operation, improve house insulation energy saving efficiency, safety and environmental protection, removes the plastering process of site operation from, and site operation by the impact of weather, can not produce the warming plate meeting various body of wall requirements.
Accompanying drawing explanation
Fig. 1 is the overall structure figure of the utility model embodiment;
In figure, 1 three-dimensional steel silk screen production module, 2 concrete-agitating modules, 3 raw material storage areas, 4 mesh sheet processing districts, 5 three-dimensional steel screen frame shaping areas, 6 plate cores and pre-stressed machining district, 7 prestressed stretch-draw pedestals, 8 high-frequency vibrating tables, 9 ferry-boat dollies, 10 steam-cured tracks, 11 return trajectories, 12 ferry-boat dolly foundation ditches, the 13 steam-cured ponds of tunnel-kiln type, 14 drivings.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the utility model is further described:
The device of suitability for industrialized production heat insulation sandwich concrete pre-stress floor wallboard as shown in Figure 1, includes three-dimensional steel silk screen production module 1, concrete-agitating module 2, the steam-cured module of concrete formation and finished product transhipment module; Described three-dimensional steel silk screen production module 1 includes raw material storage area 3, mesh sheet processing district 4, three-dimensional steel screen frame shaping area 5, plate core and pre-stressed machining district 6; Wherein be provided with prestressed stretch-draw pedestal 7 in plate core and pre-stressed machining district 6, for the prestressed stretch-draw of three-dimensional steel screen frame, be provided with brace table bottom prestressed stretch-draw pedestal 7, brace table can drive prestressed stretch-draw pedestal 7 to move; The steam-cured module of described concrete formation includes high-frequency vibrating table 8 and ferry-boat dolly 9, and high-frequency vibrating table 8 is for concrete compacted by jolting, and ferry-boat dolly 9 runs on pair of parallel track, is respectively steam-cured track 10 and return trajectory 11; Wherein said steam-cured track 10 is provided with the steam-cured pond 13 of enclosed tunnel-kiln type, tunnel-kiln type is filled with high-temperature water vapor in steam-cured pond 13; Described track two ends are provided with ferry-boat dolly foundation ditch 12, and ferry-boat dolly 9 completes charging and discharging in foundation ditch.
In the present embodiment, described high-frequency vibrating table 8 is horizontal structure, include one for level table, with the base of supporting bable tops, be provided with dynamical system in base, susceptor surface is multi-point equispaced several springs, supports the lower surface of table top, spring connects dynamical system, drives table top to carry out dither.
In the present embodiment, the steam-cured pond 13 of described tunnel-kiln type is strip tape enclosed construction, its two ends be provided with for ferry-boat dolly 9 pass in and out valve, valve adopt flexible material be normally closed structure, ferry dolly 9 by time automatically open.
In the present embodiment, the bearing of trend of described ferry-boat dolly foundation ditch 12 perpendicular to the direction of track, and covers two tracks, and ferry-boat dolly 9 can arrive two tracks when ferrying and walking in dolly foundation ditch 12, forms a walking and circulates; Described ferry-boat dolly 9 is multiple, and queuing loop operates in track simultaneously, can transport polylith plate simultaneously, enhance productivity.
In the present embodiment, described finished product transhipment module is positioned at the end of track, includes driving 14 and finished product district, for transporting and depositing finished product.
When the utility model embodiment uses, include following steps:
In concrete-agitating module, carry out concrete processing, form shaping concrete material to be cast;
Machining 3 D steel wire net rack in three-dimensional steel silk screen production module, utilize mesh sheet and steel wire, process the model of three-dimensional steel screen frame, then be positioned in prestressed stretch-draw pedestal and draw high, complete bottom concrete stretch-draw, make three-dimensional steel screen frame bottom reach prestressed requirement, surface layer is built up prestressing force laminated floor slab to on-the-spot with beam;
Utilize Integral die, concrete material is cast in three-dimensional steel screen frame, and fills hard insulating material simultaneously, form sandwich concrete panel plate structure;
Populated sandwich concrete pre-stress plate is put into high-frequency vibrating table by car puller, according to board thickness design amplitude and frequency, vibration compacting is carried out to it;
Sandwich concrete pre-stress plate after vibration compacting, wall are pushed by car puller in the ferry-boat dolly waited in track initiating terminal ferry-boat dolly foundation ditch, ferry-boat dolly drives sandwich concrete pre-stress plate to enter steam-cured track, then enters the steam-cured pond of tunnel-kiln type and carries out steam-cured;
After steam-cured, dolly rolls the steam-cured pond of tunnel-kiln type away from, carries out discharging in the ferry-boat dolly foundation ditch of injection end, and now drive a vehicle sandwich concrete pre-stress plate lifting, the demoulding is also transported as deposited in finished product district, and mould is repaired, brush releasing agent
The complete ferry-boat dolly of discharging loads a die along return trajectory and returns, and carries out waiting for and circulate next time in injection initiating terminal ferry-boat dolly foundation ditch.
Claims (6)
1. the device of suitability for industrialized production heat insulation sandwich concrete pre-stress floor and wallboard, is characterized in that, includes three-dimensional steel silk screen production module, concrete-agitating module, the steam-cured module of concrete formation and finished product transhipment module; Described three-dimensional steel silk screen production module includes raw material storage area, mesh sheet processing district, three-dimensional steel screen frame shaping area, plate core and pre-stressed machining district; Wherein be provided with prestressed stretch-draw pedestal in plate core and pre-stressed machining district, for the prestressed stretch-draw of three-dimensional steel screen frame, be provided with brace table bottom prestressed stretch-draw pedestal, brace table can drive prestressed stretch-draw pedestal to move; The steam-cured module of described concrete formation includes high-frequency vibrating table and ferry-boat dolly, and high-frequency vibrating table is used for concrete compacted by jolting, and ferry-boat trolley travelling, on pair of parallel track, is respectively steam-cured track and return trajectory; Wherein said steam-cured track is provided with the steam-cured pond of enclosed tunnel-kiln type, tunnel-kiln type is filled with high-temperature water vapor in steam-cured pond; Described track two ends are provided with ferry-boat dolly foundation ditch, and ferry-boat dolly completes charging and discharging in foundation ditch.
2. the device of suitability for industrialized production heat insulation sandwich concrete pre-stress floor wallboard as claimed in claim 1, it is characterized in that, described high-frequency vibrating table is horizontal structure, include one for level table, and the base of supporting bable tops, in base, dynamical system is installed, susceptor surface is multi-point equispaced several springs, support the lower surface of table top, spring connects dynamical system, drives table top to carry out dither.
3. the device of suitability for industrialized production heat insulation sandwich concrete pre-stress floor wallboard as claimed in claim 1, it is characterized in that, the steam-cured pond of described tunnel-kiln type is strip tape enclosed construction, its two ends are provided with the valve for the turnover of ferry-boat dolly, valve adopt flexible material be normally closed structure, ferry dolly by time automatically open.
4. the device of suitability for industrialized production heat insulation sandwich concrete pre-stress floor wallboard as claimed in claim 1, it is characterized in that, the bearing of trend of described ferry-boat dolly foundation ditch is perpendicular to the direction of track, and cover two tracks, ferry-boat dolly can arrive two tracks when walking in foundation ditch, forms a walking circulation.
5. the device of suitability for industrialized production heat insulation sandwich concrete pre-stress floor wallboard as claimed in claim 1, it is characterized in that, described ferry-boat dolly is multiple, and queuing loop operates in track simultaneously, can transport polylith plate simultaneously.
6. the device of suitability for industrialized production heat insulation sandwich concrete pre-stress floor wallboard as claimed in claim 1, is characterized in that, described finished product transhipment module is positioned at the end of track, includes driving and finished product district, for transporting and depositing finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520199205.7U CN204772964U (en) | 2015-04-03 | 2015-04-03 | Device of sandwich concrete prestressing force floor wallboard of industrial production heat preservation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520199205.7U CN204772964U (en) | 2015-04-03 | 2015-04-03 | Device of sandwich concrete prestressing force floor wallboard of industrial production heat preservation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204772964U true CN204772964U (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520199205.7U Expired - Fee Related CN204772964U (en) | 2015-04-03 | 2015-04-03 | Device of sandwich concrete prestressing force floor wallboard of industrial production heat preservation |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204772964U (en) |
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2015
- 2015-04-03 CN CN201520199205.7U patent/CN204772964U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151118 Termination date: 20160403 |
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| CF01 | Termination of patent right due to non-payment of annual fee |