CN204771114U - Low price intermediate frequency soldering turret - Google Patents

Low price intermediate frequency soldering turret Download PDF

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Publication number
CN204771114U
CN204771114U CN201520574605.1U CN201520574605U CN204771114U CN 204771114 U CN204771114 U CN 204771114U CN 201520574605 U CN201520574605 U CN 201520574605U CN 204771114 U CN204771114 U CN 204771114U
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China
Prior art keywords
pin
soldering turret
transformer
joints
magnetic valve
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CN201520574605.1U
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Chinese (zh)
Inventor
王立
谢婷
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Jief Equipment (wuhan) Ltd By Share Ltd
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Jief Equipment (wuhan) Ltd By Share Ltd
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Abstract

The utility model discloses a low price intermediate frequency soldering turret, including transformer rectifier module, signal distribution ware module, cylinder, water cooling circuit, trigger impulse control interface, swing arm and quiet arm, trigger impulse control interface and transformer rectifier module are connected, transformer rectifier module is connected with swing arm and quiet arm, water cooling circuit distributes on swing arm and quiet arm, the cylinder is connected with the swing arm, transformer rectifier module adopts intermediate frequency transformer. The utility model provides a low price intermediate frequency soldering turret adopts an advance digital control algorithm, optimizes the constant current, and the accurate motion of permanent power output and electrode owing to adopt high strength material and modularized design, has light in weight, and control accuracy is high, and is reliable and stable, changes convenient advantage.

Description

Low price intermediate frequency soldering turret
Technical field
The utility model relates to a kind of low price intermediate frequency soldering turret, belongs to electron electric power welding technology field.
Background technology
intermediate frequency soldering turret is the welding equipment of a set of advanced person, is widely used, and welding transformer volume is little and export energy greatly, and its superior place is more shown in by the integrated transformer speed soldering turret be applied in auto industry.
But existing electric servo electrode holder automaticity is not high, and not enough with the compatibility of various welding robot, complex structure, the shortcoming that control accuracy and welding efficiency are not high.
Utility model content
In view of this, the utility model provides low price intermediate frequency soldering turret, the utility model adopts the digital control algorithm of a kind of advanced person, optimize constant current, constant power output and electrode precise motion, owing to adopting high-strength material and modularized design, have lightweight, control accuracy is high, reliable and stable, changes advantage easily.
The technical solution of the utility model is as follows:
Low price intermediate frequency soldering turret of the present utility model, comprises transformer rectification module, signal distributor module, cylinder, chilled(cooling) water return (CWR), trigger impulse control interface, swing arm and quiet arm, described trigger impulse control interface is connected with transformer rectification module, described transformer rectification module is connected with swing arm and quiet arm, described chilled(cooling) water return (CWR) is distributed on swing arm and quiet arm, described cylinder is connected with swing arm, described transformer rectification module adopts intermediate-frequency transformer, described intermediate-frequency transformer is integrated with three temperature sensors, current sensor and heavy-duty diode module, described intermediate-frequency transformer has been provided with overtemperature protection and current detection circuit, and the side of described intermediate-frequency transformer is provided with three pin power cable joints, inherit the hub of current feedback interface and temperature switch interface, described signal distributor module is by seven pin magnetic valve signal wire joints, two pin temperature switch signal wire joints, seven pin handle control line joints, three pin power line joints, seven pin auxiliary-handle control line joints, ten pin master control wire terminals, two pin Voltage Feedback wire terminals, two pin current feedback wire terminals and terminal plate composition.
Further, described cylinder adopts the cylinder of at least two-stage.
Further, soldering turret shell adopts high-strength aluminum alloy material.
Further, described seven pin magnetic valve signal wire joints respectively with emergency stop switch, reset magnetic valve, welding magnetic valve connect, described two pin temperature switch signal wire joints are connected with the temperature switch in transformer rectification module, described seven pin handle control line joints respectively with common wire, SR, first program selector switch, welding button connect, described three pin power line joints are connected with single-phase power line and protective grounding line respectively, described seven pin auxiliary-handle control line joints respectively with common wire, SR, first program selector switch, welding button connect, described ten pin master control wire terminals by terminal plate respectively with temperature switch, the common port of the first magnetic valve, second magnetic valve, 3rd magnetic valve, suddenly stop the common port in loop, the common port of button and selector switch on two joysticks, welding button on two joysticks, program selector switch on two joysticks is connected with the emergency stop switch on soldering turret, described two pin Voltage Feedback wire terminals are connected with the Voltage Feedback line on soldering turret by terminal plate, and described two pin current feedback wire terminals are connected with the secondary current feedback line on intermediate-frequency transformer by terminal plate.
The beneficial effects of the utility model:
1. rifle body adopts high-strength aluminum alloy material, and modularized design, all clamp share a kind of caliper, and have lightweight, reliable and stable, durable, that spare part is few advantage, a rifle body can meet all demands, and cost reduces greatly.
2. low price intermediate frequency soldering turret of the present utility model, adopts advanced digital control algorithm, optimizes constant current, constant power output and electrode precise motion, owing to adopting high-strength material and modularized design, have lightweight, control accuracy is high, reliable and stable, changes the advantages such as convenient.
3. by trigger impulse control interface, export high-frequency impulse, then realize the accurate control to voltage, electric current and power by transformer rectification module, thus realize fine adjustment output current, adopt multi-stage cylinder accurately to control soldering turret action, improve welding efficiency.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further described.
Fig. 1 is stereogram of the present utility model,
Fig. 2 is top view of the present utility model,
Fig. 3 is side view of the present utility model,
Fig. 4 is signal distributor module connector outside drawing of the present utility model,
Fig. 5 is cooling water connector outside drawing of the present utility model.
Detailed description of the invention
Below with reference to accompanying drawing, the utility model is described in detail, as Fig. 1, 2, 3, shown in 4 and 5: the present embodiment low price intermediate frequency soldering turret, comprise transformer rectification module 1, signal distributor module 2, cylinder 3, chilled(cooling) water return (CWR) 4, trigger impulse control interface 5, swing arm 6 and quiet arm 7, described trigger impulse control interface 5 is connected with transformer rectification module 1, described transformer rectification module 1 is connected with swing arm 6 and quiet arm 7, described chilled(cooling) water return (CWR) 4 is distributed on swing arm 6 and quiet arm 7, described cylinder 3 is connected with swing arm 7, described transformer rectification module 1 adopts intermediate-frequency transformer, described intermediate-frequency transformer is integrated with three temperature sensors, current sensor and heavy-duty diode module, described intermediate-frequency transformer has been provided with overtemperature protection and current detection circuit, and the side of described intermediate-frequency transformer is provided with three pin power cable joints, inherit the hub of current feedback interface and temperature switch interface, described signal distributor module 2 is by seven pin magnetic valve signal wire joints 20, two pin temperature switch signal wire joints 21, seven pin handle control line joints 22, three pin power line joints 23, seven pin auxiliary-handle control line joints 24, ten pin master control wire terminals 25, two pin Voltage Feedback wire terminals 26, two pin current feedback wire terminals 27 and terminal plate 28 form.
Further, described cylinder 3 adopts the cylinder of at least two-stage.
Further, soldering turret shell adopts high-strength aluminum alloy material.
Further, described seven pin magnetic valve signal wire joints 20 respectively with emergency stop switch, reset magnetic valve, welding magnetic valve connect, described two pin temperature switch signal wire joints 21 are connected with the temperature switch in transformer rectification module, described seven pin handle control line joints 22 respectively with common wire, SR, first program selector switch, welding button connect, described three pin power line joints 23 are connected with single-phase power line and protective grounding line respectively, described seven pin auxiliary-handle control line joints 24 respectively with common wire, SR, first program selector switch, welding button connects, described ten pin master control wire terminals 25 by terminal plate 28 respectively with temperature switch, the common port of the first magnetic valve, second magnetic valve, 3rd magnetic valve, suddenly stop the common port in loop, the common port of button and selector switch on two joysticks, welding button on two joysticks, program selector switch on two joysticks is connected with the emergency stop switch on soldering turret, described two pin Voltage Feedback wire terminals 26 are connected with the Voltage Feedback line on soldering turret by terminal plate 28, and described two pin current feedback wire terminals 27 are connected with the secondary current feedback line on intermediate-frequency transformer by terminal plate 28.
After soldering turret connecting welding controller, start power supply, temperature switch and emergency stop switch series connection, feedback 24V signal is to welding controller, the welding procedure needing to call is chosen with selector switch, press welding button, welding controller runs corresponding program, exports corresponding welding current, control soldering turret electrode pressure, the pulse of 600V1KHz accesses soldering turret by three pin power line joints 23, to export lower than the direct current welding current of 24V to quiet arm and swing arm, complete and once weld through transformer rectification module.
What finally illustrate is, above embodiment is only in order to illustrate the technical solution of the utility model and unrestricted, although be described in detail the utility model with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify to the technical solution of the utility model or equivalent replacement, and not departing from aim and the scope of technical solutions of the utility model, it all should be encompassed in the middle of right of the present utility model.

Claims (4)

1. low price intermediate frequency soldering turret, is characterized in that, comprises transformer rectification module (1), signal distributor module (2), cylinder (3), chilled(cooling) water return (CWR) (4), trigger impulse control interface (5), swing arm (6) and quiet arm (7), described trigger impulse control interface (5) is connected with transformer rectification module (1), described transformer rectification module (1) is connected with swing arm (6) and quiet arm (7), described chilled(cooling) water return (CWR) (4) is distributed on swing arm (6) and quiet arm (7), described cylinder (3) is connected with swing arm (7), described transformer rectification module (1) is intermediate-frequency transformer, described intermediate-frequency transformer is integrated with three temperature sensors, current sensor and heavy-duty diode module, described intermediate-frequency transformer has been provided with overtemperature protection and current detection circuit, and the side of described intermediate-frequency transformer is provided with three pin power cable joints, inherit the hub of current feedback interface and temperature switch interface, described signal distributor module (2) is by seven pin magnetic valve signal wire joints (20), two pin temperature switch signal wire joints (21), seven pin handle control lines joint (22), three pin power line joints (23), seven pin auxiliary-handle control lines joint (24), ten pin master control wire terminals (25), two pin Voltage Feedback wire terminals (26), two pin current feedback wire terminals (27) and terminal plate (28) composition.
2. low price intermediate frequency soldering turret according to claim 1, is characterized in that: described cylinder (3) adopts the cylinder of at least two-stage.
3. low price intermediate frequency soldering turret according to claim 1, is characterized in that: soldering turret shell adopts high-strength aluminum alloy material.
4. low price intermediate frequency soldering turret according to claim 1, is characterized in that: described seven pin magnetic valve signal wire joints (20) respectively with emergency stop switch, reset magnetic valve, welding magnetic valve connect, described two pin temperature switch signal wire joints (21) are connected with the temperature switch in transformer rectification module, described seven pin handle control lines joint (22) respectively with common wire, SR, first program selector switch, welding button connect, described three pin power line joints (23) are connected with single-phase power line and protective grounding line respectively, described seven pin auxiliary-handle control lines joint (24) respectively with common wire, SR, first program selector switch, welding button connect, described ten pin master control wire terminals (25) by terminal plate (28) respectively with temperature switch, the common port of the first magnetic valve, second magnetic valve, 3rd magnetic valve, suddenly stop the common port in loop, the common port of button and selector switch on two joysticks, welding button on two joysticks, program selector switch on two joysticks is connected with the emergency stop switch on soldering turret, described two pin Voltage Feedback wire terminals (26) are connected with the Voltage Feedback line on soldering turret by terminal plate (28), and described two pin current feedback wire terminals (27) are connected with the secondary current feedback line on intermediate-frequency transformer by terminal plate (28).
CN201520574605.1U 2015-08-03 2015-08-03 Low price intermediate frequency soldering turret Active CN204771114U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520574605.1U CN204771114U (en) 2015-08-03 2015-08-03 Low price intermediate frequency soldering turret

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Application Number Priority Date Filing Date Title
CN201520574605.1U CN204771114U (en) 2015-08-03 2015-08-03 Low price intermediate frequency soldering turret

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CN204771114U true CN204771114U (en) 2015-11-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105057871A (en) * 2015-08-03 2015-11-18 捷福装备(武汉)股份有限公司 Low price intermediate frequency electrode holder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105057871A (en) * 2015-08-03 2015-11-18 捷福装备(武汉)股份有限公司 Low price intermediate frequency electrode holder

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