CN105057871A - Low price intermediate frequency electrode holder - Google Patents
Low price intermediate frequency electrode holder Download PDFInfo
- Publication number
- CN105057871A CN105057871A CN201510466198.7A CN201510466198A CN105057871A CN 105057871 A CN105057871 A CN 105057871A CN 201510466198 A CN201510466198 A CN 201510466198A CN 105057871 A CN105057871 A CN 105057871A
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- Prior art keywords
- pin
- transformer
- low price
- intermediate frequency
- joints
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/30—Features relating to electrodes
- B23K11/31—Electrode holders and actuating devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/24—Electric supply or control circuits therefor
- B23K11/241—Electric supplies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
- Automatic Tool Replacement In Machine Tools (AREA)
Abstract
The invention discloses a low price intermediate frequency electrode holder. The low price intermediate frequency electrode holder comprises a transformer rectifier module, a signal distributor module, an air cylinder, a cooling water return, a trigger pulse control connector, a movable arm and a static arm, wherein the trigger pulse control connector is connected with the transformer rectifier module; the transformer rectifier module is connected with the movable arm and the static arm; the cooling water return is distributed on the movable arm and the static arm; the air cylinder is connected with the movable arm; and an intermediate frequency transformer is adopted by the transformer rectifier module. The low price intermediate frequency electrode holder adopts an advanced digital control algorithm to optimize constant current and carry out constant-power output and accurate electrode movement. Because high-strength materials and modular design are adopted, the low price intermediate frequency electrode holder has the beneficial effects of being light, high in control accuracy, stable, reliable and convenient to replace.
Description
Technical field
The present invention relates to a kind of low price intermediate frequency soldering turret, belong to electron electric power welding technology field.
Background technology
intermediate frequency soldering turret is the welding equipment of a set of advanced person, is widely used, and welding transformer volume is little and export energy greatly, and its superior place is more shown in by the integrated transformer speed soldering turret be applied in auto industry.
But existing electric servo electrode holder automaticity is not high, and not enough with the compatibility of various welding robot, complex structure, the shortcoming that control accuracy and welding efficiency are not high.
Summary of the invention
In view of this, the invention provides low price intermediate frequency soldering turret, the present invention adopts the digital control algorithm of a kind of advanced person, optimize constant current, constant power output and electrode precise motion, owing to adopting high-strength material and modularized design, have lightweight, control accuracy is high, reliable and stable, changes advantage easily.
Technical scheme of the present invention is as follows:
Low price intermediate frequency soldering turret of the present invention, comprises transformer rectification module, signal distributor module, cylinder, chilled(cooling) water return (CWR), trigger impulse control interface, swing arm and quiet arm, described trigger impulse control interface is connected with transformer rectification module, described transformer rectification module is connected with swing arm and quiet arm, described chilled(cooling) water return (CWR) is distributed on swing arm and quiet arm, described cylinder is connected with swing arm, described transformer rectification module adopts intermediate-frequency transformer, described intermediate-frequency transformer is integrated with three temperature sensors, current sensor and heavy-duty diode module, described intermediate-frequency transformer has been provided with overtemperature protection and current detection circuit, and the side of described intermediate-frequency transformer is provided with three pin power cable joints, inherit the hub of current feedback interface and temperature switch interface, described signal distributor module is by seven pin magnetic valve signal wire joints, two pin temperature switch signal wire joints, seven pin handle control line joints, three pin power line joints, seven pin auxiliary-handle control line joints, ten pin master control wire terminals, two pin Voltage Feedback wire terminals, two pin current feedback wire terminals and terminal plate composition.
Further, described cylinder adopts the cylinder of at least two-stage.
Further, soldering turret shell adopts high-strength aluminum alloy material.
Further, described seven pin magnetic valve signal wire joints respectively with emergency stop switch, reset magnetic valve, welding magnetic valve connect, described two pin temperature switch signal wire joints are connected with the temperature switch in transformer rectification module, described seven pin handle control line joints respectively with common wire, SR, first program selector switch, welding button connect, described three pin power line joints are connected with single-phase power line and protective grounding line respectively, described seven pin auxiliary-handle control line joints respectively with common wire, SR, first program selector switch, welding button connect, described ten pin master control wire terminals by terminal plate respectively with temperature switch, the common port of the first magnetic valve, second magnetic valve, 3rd magnetic valve, suddenly stop the common port in loop, the common port of button and selector switch on two joysticks, welding button on two joysticks, program selector switch on two joysticks is connected with the emergency stop switch on soldering turret, described two pin Voltage Feedback wire terminals are connected with the Voltage Feedback line on soldering turret by terminal plate, and described two pin current feedback wire terminals are connected with the secondary current feedback line on intermediate-frequency transformer by terminal plate.
Beneficial effect of the present invention:
1. rifle body adopts high-strength aluminum alloy material, and modularized design, all clamp share a kind of caliper, and have lightweight, reliable and stable, durable, that spare part is few advantage, a rifle body can meet all demands, and cost reduces greatly.
2. low price intermediate frequency soldering turret of the present invention, adopts advanced digital control algorithm, optimizes constant current, constant power output and electrode precise motion, owing to adopting high-strength material and modularized design, have lightweight, control accuracy is high, reliable and stable, changes the advantages such as convenient.
3. by trigger impulse control interface, export high-frequency impulse, then realize the accurate control to voltage, electric current and power by transformer rectification module, thus realize fine adjustment output current, adopt multi-stage cylinder accurately to control soldering turret action, improve welding efficiency.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described.
Fig. 1 is stereogram of the present invention,
Fig. 2 is top view of the present invention,
Fig. 3 is side view of the present invention,
Fig. 4 is signal distributor module connector outside drawing of the present invention,
Fig. 5 is cooling water connector outside drawing of the present invention.
Detailed description of the invention
Below with reference to accompanying drawing, the present invention is described in detail, as Fig. 1, 2, 3, shown in 4 and 5: the present embodiment low price intermediate frequency soldering turret, comprise transformer rectification module 1, signal distributor module 2, cylinder 3, chilled(cooling) water return (CWR) 4, trigger impulse control interface 5, swing arm 6 and quiet arm 7, described trigger impulse control interface 5 is connected with transformer rectification module 1, described transformer rectification module 1 is connected with swing arm 6 and quiet arm 7, described chilled(cooling) water return (CWR) 4 is distributed on swing arm 6 and quiet arm 7, described cylinder 3 is connected with swing arm 7, described transformer rectification module 1 adopts intermediate-frequency transformer, described intermediate-frequency transformer is integrated with three temperature sensors, current sensor and heavy-duty diode module, described intermediate-frequency transformer has been provided with overtemperature protection and current detection circuit, and the side of described intermediate-frequency transformer is provided with three pin power cable joints, inherit the hub of current feedback interface and temperature switch interface, described signal distributor module 2 is by seven pin magnetic valve signal wire joints 20, two pin temperature switch signal wire joints 21, seven pin handle control line joints 22, three pin power line joints 23, seven pin auxiliary-handle control line joints 24, ten pin master control wire terminals 25, two pin Voltage Feedback wire terminals 26, two pin current feedback wire terminals 27 and terminal plate 28 form.
Further, described cylinder 3 adopts the cylinder of at least two-stage.
Further, soldering turret shell adopts high-strength aluminum alloy material.
Further, described seven pin magnetic valve signal wire joints 20 respectively with emergency stop switch, reset magnetic valve, welding magnetic valve connect, described two pin temperature switch signal wire joints 21 are connected with the temperature switch in transformer rectification module, described seven pin handle control line joints 22 respectively with common wire, SR, first program selector switch, welding button connect, described three pin power line joints 23 are connected with single-phase power line and protective grounding line respectively, described seven pin auxiliary-handle control line joints 24 respectively with common wire, SR, first program selector switch, welding button connects, described ten pin master control wire terminals 25 by terminal plate 28 respectively with temperature switch, the common port of the first magnetic valve, second magnetic valve, 3rd magnetic valve, suddenly stop the common port in loop, the common port of button and selector switch on two joysticks, welding button on two joysticks, program selector switch on two joysticks is connected with the emergency stop switch on soldering turret, described two pin Voltage Feedback wire terminals 26 are connected with the Voltage Feedback line on soldering turret by terminal plate 28, and described two pin current feedback wire terminals 27 are connected with the secondary current feedback line on intermediate-frequency transformer by terminal plate 28.
After soldering turret connecting welding controller, start power supply, temperature switch and emergency stop switch series connection, feedback 24V signal is to welding controller, the welding procedure needing to call is chosen with selector switch, press welding button, welding controller runs corresponding program, exports corresponding welding current, control soldering turret electrode pressure, the pulse of 600V1KHz accesses soldering turret by three pin power line joints 23, to export lower than the direct current welding current of 24V to quiet arm and swing arm, complete and once weld through transformer rectification module.
What finally illustrate is, above embodiment is only in order to illustrate technical scheme of the present invention and unrestricted, although with reference to preferred embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that, can modify to technical scheme of the present invention or equivalent replacement, and not departing from aim and the scope of technical solution of the present invention, it all should be encompassed in the middle of right of the present invention.
Claims (4)
1. low price intermediate frequency soldering turret, is characterized in that, comprises transformer rectification module (1), signal distributor module (2), cylinder (3), chilled(cooling) water return (CWR) (4), trigger impulse control interface (5), swing arm (6) and quiet arm (7), described trigger impulse control interface (5) is connected with transformer rectification module (1), described transformer rectification module (1) is connected with swing arm (6) and quiet arm (7), described chilled(cooling) water return (CWR) (4) is distributed on swing arm (6) and quiet arm (7), described cylinder (3) is connected with swing arm (7), described transformer rectification module (1) is intermediate-frequency transformer, described intermediate-frequency transformer is integrated with three temperature sensors, current sensor and heavy-duty diode module, described intermediate-frequency transformer has been provided with overtemperature protection and current detection circuit, and the side of described intermediate-frequency transformer is provided with three pin power cable joints, inherit the hub of current feedback interface and temperature switch interface, described signal distributor module (2) is by seven pin magnetic valve signal wire joints (20), two pin temperature switch signal wire joints (21), seven pin handle control lines joint (22), three pin power line joints (23), seven pin auxiliary-handle control lines joint (24), ten pin master control wire terminals (25), two pin Voltage Feedback wire terminals (26), two pin current feedback wire terminals (27) and terminal plate (28) composition.
2. low price intermediate frequency soldering turret according to claim 1, is characterized in that: described cylinder (3) adopts the cylinder of at least two-stage.
3. low price intermediate frequency soldering turret according to claim 1, is characterized in that: soldering turret shell adopts high-strength aluminum alloy material.
4. low price intermediate frequency soldering turret according to claim 1, is characterized in that: described seven pin magnetic valve signal wire joints (20) respectively with emergency stop switch, reset magnetic valve, welding magnetic valve connect, described two pin temperature switch signal wire joints (21) are connected with the temperature switch in transformer rectification module, described seven pin handle control lines joint (22) respectively with common wire, SR, first program selector switch, welding button connect, described three pin power line joints (23) are connected with single-phase power line and protective grounding line respectively, described seven pin auxiliary-handle control lines joint (24) respectively with common wire, SR, first program selector switch, welding button connect, described ten pin master control wire terminals (25) by terminal plate (28) respectively with temperature switch, the common port of the first magnetic valve, second magnetic valve, 3rd magnetic valve, suddenly stop the common port in loop, the common port of button and selector switch on two joysticks, welding button on two joysticks, program selector switch on two joysticks is connected with the emergency stop switch on soldering turret, described two pin Voltage Feedback wire terminals (26) are connected with the Voltage Feedback line on soldering turret by terminal plate (28), and described two pin current feedback wire terminals (27) are connected with the secondary current feedback line on intermediate-frequency transformer by terminal plate (28).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510466198.7A CN105057871B (en) | 2015-08-03 | 2015-08-03 | Intermediate frequency electrode holder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510466198.7A CN105057871B (en) | 2015-08-03 | 2015-08-03 | Intermediate frequency electrode holder |
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| Publication Number | Publication Date |
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| CN105057871A true CN105057871A (en) | 2015-11-18 |
| CN105057871B CN105057871B (en) | 2017-05-03 |
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| CN201510466198.7A Active CN105057871B (en) | 2015-08-03 | 2015-08-03 | Intermediate frequency electrode holder |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107891238A (en) * | 2017-11-10 | 2018-04-10 | 武汉华滋东江汽车零部件有限公司 | A kind of robot welding tooling |
| CN108381084A (en) * | 2018-03-17 | 2018-08-10 | 江苏车瑞智能装备有限公司 | Planer-type aluminium caliper |
| CN109108449A (en) * | 2017-06-22 | 2019-01-01 | 天津玛斯特车身装备技术有限公司 | Body of a motor car spot welding automation equipment and operating method |
| CN111299787A (en) * | 2019-07-01 | 2020-06-19 | 北京实耐固连接技术有限公司 | Automatic data acquisition system of resistance welding tongs |
Citations (4)
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|---|---|---|---|---|
| GB1443294A (en) * | 1973-11-13 | 1976-07-21 | Axis Spa | Control systems for welding machines |
| CN201220324Y (en) * | 2008-06-06 | 2009-04-15 | 奇瑞汽车股份有限公司 | Projection welder |
| CN203649705U (en) * | 2014-01-15 | 2014-06-18 | 江苏浙南装备技术有限公司 | Integrated medium-frequency welding tongs |
| CN204771114U (en) * | 2015-08-03 | 2015-11-18 | 捷福装备（武汉）股份有限公司 | Low price intermediate frequency soldering turret |
-
2015
- 2015-08-03 CN CN201510466198.7A patent/CN105057871B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1443294A (en) * | 1973-11-13 | 1976-07-21 | Axis Spa | Control systems for welding machines |
| CN201220324Y (en) * | 2008-06-06 | 2009-04-15 | 奇瑞汽车股份有限公司 | Projection welder |
| CN203649705U (en) * | 2014-01-15 | 2014-06-18 | 江苏浙南装备技术有限公司 | Integrated medium-frequency welding tongs |
| CN204771114U (en) * | 2015-08-03 | 2015-11-18 | 捷福装备（武汉）股份有限公司 | Low price intermediate frequency soldering turret |
Non-Patent Citations (2)
| Title |
|---|
| 上海市焊接学会等: "《焊接结构制造工艺实用手册》", 31 August 2012 * |
| 中国焊接协会成套设备与专业机具分会等: "《焊接机器人实用手册》", 31 May 2014 * |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109108449A (en) * | 2017-06-22 | 2019-01-01 | 天津玛斯特车身装备技术有限公司 | Body of a motor car spot welding automation equipment and operating method |
| CN107891238A (en) * | 2017-11-10 | 2018-04-10 | 武汉华滋东江汽车零部件有限公司 | A kind of robot welding tooling |
| CN108381084A (en) * | 2018-03-17 | 2018-08-10 | 江苏车瑞智能装备有限公司 | Planer-type aluminium caliper |
| CN111299787A (en) * | 2019-07-01 | 2020-06-19 | 北京实耐固连接技术有限公司 | Automatic data acquisition system of resistance welding tongs |
| CN111299787B (en) * | 2019-07-01 | 2022-04-26 | 北京实耐固连接技术有限公司 | Automatic data acquisition system of resistance welding tongs |
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| Publication number | Publication date |
|---|---|
| CN105057871B (en) | 2017-05-03 |
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