CN204769599U - Multipolarity material sorting machine - Google Patents
Multipolarity material sorting machine Download PDFInfo
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- CN204769599U CN204769599U CN201520427731.4U CN201520427731U CN204769599U CN 204769599 U CN204769599 U CN 204769599U CN 201520427731 U CN201520427731 U CN 201520427731U CN 204769599 U CN204769599 U CN 204769599U
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- pneumatic clamping
- clamping jaw
- sorting
- multipolarity
- shrinkage pool
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Abstract
The utility model provides a multipolarity material sorting machine, it belongs to a sorting device. It solves the easy error that produces of manual sorting big small -size control promptly difficulty to the device is applicable to the automatic operation of assembly line in the big production usually, does not receive the restriction of weather, time, manpower, can move by long continuous time, and it is carried out by machine vision detecting system and detects the function above all, and it is low consequently to sort the error rate. Its technical scheme main points are: it includes parallel translation shrinkage pool belt transport system, machine vision detecting system, the compound disc grasping system of a plurality of six FAYTARLEE, material letter sorting passageway, and the material loops through each system's effect, finally through device control cabinet control letter sorting operation, can divide the material of sorting out different size of a dimensions one by one through setting up control panel (14) corresponding parameter, realizes multipolar letter sorting. It is used for material letter sorting field.
Description
Technical field
The present invention relates to a kind of sorting equipment, particularly a kind of multipolarity Material Sorting machine.
Background technology
At present, in very factoried process, always have the flow process that some relate to the sorting of material, the such as screening of the material such as betel nut, pearl size dimension, need to select the larger or less material of size, generally in screening process, normally adopt manpower to screen, but workman work and easily produces tired out slowing down and be difficult to control with size dimension and cause error to produce, the final quality affecting product often for a long time.
The present invention aims to provide a kind of human-saving, high efficiency and the low intelligent multipolarity Material Sorting machine of error rate.This device is applicable to the streamline automatic job in large production usually, the not restriction of climate, time, manpower, can long-time continuous run, the most important thing is that it performs measuring ability by Machine Vision Inspecting System, therefore error rate is sorted low, factory mass can be met completely, high efficiency requirement.
Summary of the invention
The object of this invention is to provide a kind of structure simple, easily split, applicability is strong, high efficiency, low fault rate, can realize the device of multipolarity Material Sorting.
The technical solution adopted for the present invention to solve the technical problems is: it comprises and moves in parallel shrinkage pool belt conveyor system, Machine Vision Inspecting System, multiple Pneumatic clamping jaw complex disc grasping system, Material Sorting passage, material is successively by each systemic effect, sorting operation is controlled eventually through device switch board, can by arranging control panel 14 relevant parameter, sort out the material of different size size one by one, realize multipolarization sorting.
Motorized pulleys drive unit 1 of the present invention drives shrinkage pool belt 2 with constant speed movement, and the shrinkage pool of shrinkage pool belt 2 is to its positioning action of material.
The critical component of Machine Vision Inspecting System of the present invention is video camera 4, and illuminace component is illuminating lamp 5, to reach the optimum efficiency of vision-based detection, eventually through Software tool process image, is transferred to control panel 14.
Multiple Pneumatic clamping jaw complex disc 7 of the present invention is connected with screw 13 by body 12, and stepper motor 6 provides power, drives multiple Pneumatic clamping jaw complex disc 7 synchronous axial system.
Of the present invention whenever having the single Pneumatic clamping jaw 9 of multiple Pneumatic clamping jaw complex disc 7 to be positioned at bottom, the shrinkage pool having corresponding shrinkage pool belt 2 is in same vertical direction with it.
Pulsometer 8 of the present invention can provide compressed air for Pneumatic clamping jaw 9, and control panel 14 can control the clamp position of the single Pneumatic clamping jaw 9 immediately below current being in.
The single Pneumatic clamping jaw 9 that the present invention is in clamp position can be at the highest notch after revolving turnback, discharge Pneumatic clamping jaw 9 after providing release information by control panel 14 and sorted material is thrown away, material can do level throw motion and drop on the smooth swash plate 15 of inclination, and last landing is in material collection case 3.
The invention has the beneficial effects as follows: 1, patent of the present invention has unique structural design, simple structure, arrange rationally, and compare manual sorting, solve error that manual sorting easily produces and size dimension controls difficulty, and this device is applicable to the streamline automatic job in large production usually, the not restriction of climate, time, manpower, long-time continuous can run, the most important thing is that it performs measuring ability by Machine Vision Inspecting System, therefore sort error rate low.2, adopt modularization operation, each system module complements each other, and finally controls the overall situation by control panel 14, realizes high efficiency, low fault rate.
Accompanying drawing explanation
Fig. 1 is general assembly schematic diagram 1 of the present invention.
Fig. 2 is general assembly schematic diagram 2 of the present invention.
Fig. 3 is the structural representation of the multiple Pneumatic clamping jaw complex disc of the present invention.
Fig. 4 is the structural representation of ball bearing of the present invention.
Fig. 5 is the structural representation of body of the present invention.
Fig. 6 is the structural representation that the present invention moves in parallel shrinkage pool belt conveyor system.
In figure: 1-motorized pulleys drive unit 2-shrinkage pool belt 3-material collection case 4-video camera 5-illuminating lamp 6-stepper motor 7-many Pneumatic clamping jaw complex disc 8-pulsometer 9-Pneumatic clamping jaw 10-housing 11-ball bearing 12-body 13-screw 14-control panel 15-smooth swash plate 16-shrinkage pools.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in further details.
Embodiment 1, the present invention includes and move in parallel shrinkage pool belt conveyor system, Machine Vision Inspecting System, multiple Pneumatic clamping jaw complex disc grasping system, Material Sorting passage, material is successively by each systemic effect, sorting operation is controlled eventually through device switch board, can by arranging control panel 14 relevant parameter, sort out the material of different size size one by one, realize multipolarization sorting, in addition, this device adopts modularization operation, each system module complements each other, finally by control panel 14 controlling run.This also makes the present invention have in practice, and structure simply, easily splits, applicability is strong, high efficiency, and the advantages such as low fault rate, are therefore applicable to the streamline automatic job in large production, the not restriction of climate, time, manpower, can long-time continuous run.Consult Fig. 1 to Fig. 6.
Embodiment 2, after machine startup of the present invention, motorized pulleys drive unit 1 drives shrinkage pool belt 2 with constant speed horizontal movement, the shrinkage pool 16 of shrinkage pool belt 2 gives its positioning action of corresponding material, and shrinkage pool belt 2 has larger confficient of static friction, and each shrinkage pool 16 keeps certain spacing all around, ensure that material adds sort process in an orderly manner, successively by each system module, participate in each system module relevant work, finally complete sorting function.Consult Fig. 1 to Fig. 6, all the other are with embodiment 1.
Embodiment 3, the present invention enters material in sort process first by being in the vision-based detection of the Machine Vision Inspecting System directly over it, and under the effect of illuminating lamp 5, ensure the optimum efficiency reaching vision-based detection, two video cameras 4 gather pattern jointly, then the regarding sizes information of corresponding material is obtained by Software tool process pattern, be transferred to control panel 14, control panel 14 is as central control system, effect is the instruction of the sorting signal according to pattern, identify, receive and the information of transmission, realize the opened loop control to whole mechanism.Consult Fig. 1 to Fig. 6, all the other are with embodiment 1.
Embodiment 4, housing of the present invention 10 with smooth swash plate 15 for Plate Welding forms, multiple Pneumatic clamping jaw complex disc 7 is connected with screw 13 by body 12, and the ball bearing 11 at two ends, left and right is connected with housing 10 with body 12 respectively, stepper motor 6 provides rotary power, finally realizes multiple Pneumatic clamping jaw complex disc 7 synchronous axial system.Consult Fig. 1 to Fig. 6, all the other are with embodiment 1.
Embodiment 5, multiple Pneumatic clamping jaw complex disc 7 of the present invention is operationally 5 independently junior units, whenever having the single Pneumatic clamping jaw 9 of multiple Pneumatic clamping jaw complex disc 7 to be positioned at the bottom rotated, the shrinkage pool 16 having corresponding shrinkage pool belt 2 is in same vertical direction with it, material is in the scope clamped by Pneumatic clamping jaw 9, be applicable to clamping betel nut, chestnut etc. can bear the small-sized material of certain extruding force.Consult Fig. 1 to Fig. 6, all the other are with embodiment 1.
Embodiment 6, the material of shrinkage pool 16 correspondence of the present invention and Pneumatic clamping jaw 9 are after arriving assigned address, the pulsometer 8 of side can by body 12 for corresponding Pneumatic clamping jaw 9 provides compressed air, then the image information caught by Machine Vision Inspecting System before, control panel 14 can control the clamp position of the single Pneumatic clamping jaw 9 immediately below current being in, and determines that it carries out clipping operation and still continues to keep release conditions.Consult Fig. 1 to Fig. 6, all the other are with embodiment 1.
Embodiment 7, the present invention is after the corresponding Pneumatic clamping jaw 9 of multiple Pneumatic clamping jaw complex disc 7 executes clipping operation, the single Pneumatic clamping jaw 9 being in clamp position in multiple Pneumatic clamping jaw complex disc 7 can be at the highest notch after stepper motor 6 acts on backspin turnback, discharge Pneumatic clamping jaw 9 after providing release information by control panel 14 and sorted material is thrown away, consult Fig. 1 to Fig. 6, all the other are with embodiment 1.
Embodiment 8, can be done by the material thrown away the corresponding Pneumatic clamping jaw 9 that level throw motion leaves multiple Pneumatic clamping jaw complex disc 7 before the present invention drops on the smooth swash plate 15 of inclination, last landing is being connected to housing 10 with the material collection case 3 of the smooth swash plate 15 tilted, in last material collection case 3, material quantity reaches some again by artificially collecting, and one-phase sorting operation terminates at this point.Consult Fig. 1 to Fig. 6, all the other are with embodiment 1.
Embodiment 9, the invention has the beneficial effects as follows: have many limitation factors for current manpower in actual manual sorting operation, such as workman works for a long time and easily produces tired out slowing down and be difficult to control with size dimension and cause error to produce, the final quality affecting product, this device effectively solves these problems, and add modularization on this basis, intelligent, informationalized current industrial production processing request, and there is compact conformation, easy for installation, quick detachable, the advantages such as easy reconstruct, make this apparatus structure relatively simple, it is little that fault produces probability, Unmanned operation Feasible degree is high, further reinforcement the present invention is as the practicality of sorting equipment, cater to present modernization Machine Design trend.Consult Fig. 1 to Fig. 6, all the other are with embodiment 1.
Embodiment 10, the present invention is when structural design, attention intergrates with practice, bold employing high-tech, intelligent mechanical device, coordinates Artificial Control and corresponding processing links, a complete Automated Sorting System can be formed, in addition according to the actual requirements, also can realize to a certain extent expanding and extending, increase work efficiency further.Consult Fig. 1 to Fig. 6, all the other are with embodiment 1.
Claims (7)
1. a multipolarity Material Sorting machine, it is characterized in that: it comprises and moves in parallel shrinkage pool belt conveyor system, Machine Vision Inspecting System, multiple six Pneumatic clamping jaw complex disc grasping systems, Material Sorting passage, material is successively by each systemic effect, sorting operation is controlled eventually through device switch board, can by arranging control panel (14) relevant parameter, sort out the material of different size size one by one, realize multipolarization sorting.
2. a kind of multipolarity Material Sorting machine according to claim 1, it is characterized in that: move in parallel the below that shrinkage pool belt conveyor system is arranged on housing (10), Machine Vision Inspecting System is arranged on the top of housing (10), multiple six Pneumatic clamping jaw complex disc grasping systems are connected with housing (10) by bearing (11), Material Sorting passage is one piece of smooth swash plate (15) tilted, be fixed on housing (10), stepper motor (6), control panel (14) and pulsometer (8), body feed tank (3) lay respectively at housing (10) both sides.
3. a kind of multipolarity Material Sorting machine according to claim 1, is characterized in that: motorized pulleys drive unit (1) is motorized pulleys, drives shrinkage pool belt (2) motion, and the shrinkage pool on shrinkage pool belt (2) plays a part to being sorted material location.
4. a kind of multipolarity Material Sorting machine according to claim 1, it is characterized in that: the critical component of Machine Vision Inspecting System is video camera (4), illuminace component is illuminating lamp (5), to reach the optimum efficiency of vision-based detection, eventually through Software tool process image, be transferred to control panel (14).
5. a kind of multipolarity Material Sorting machine according to claim 1, it is characterized in that: six Pneumatic clamping jaw complex discs (7) of multiple six Pneumatic clamping jaw complex disc grasping systems control the holding action of the single Pneumatic clamping jaw (9) in current bottom by the information accepted from control panel (14) before, realize sorting function.
6. a kind of multipolarity Material Sorting machine according to claim 1, is characterized in that: each six Pneumatic clamping jaws complex disc (7) is connected with screw (13) by body (12).
7. a kind of multipolarity Material Sorting machine according to claim 1, it is characterized in that: when single Pneumatic clamping jaw (9) from immediately below carry out clamping operation then revolve turnback arrive directly over time, by the release movement of the single Pneumatic clamping jaw of information realization (9) accepted from control panel (14), screened material will do level throw motion and leave Pneumatic clamping jaw (9) and drop on the smooth swash plate (15) of inclination, and last landing is in material collection case (3).
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CN201520427731.4U CN204769599U (en) | 2015-06-20 | 2015-06-20 | Multipolarity material sorting machine |
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CN201520427731.4U CN204769599U (en) | 2015-06-20 | 2015-06-20 | Multipolarity material sorting machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104971903A (en) * | 2015-06-20 | 2015-10-14 | 湘潭大学 | Multistage material sorting machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104971903A (en) * | 2015-06-20 | 2015-10-14 | 湘潭大学 | Multistage material sorting machine |
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C14 | Grant of patent or utility model | ||
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151118 Termination date: 20180620 |
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CF01 | Termination of patent right due to non-payment of annual fee |