CN204733910U - Give a new lease of life to pipe tobacco and shred air classification system - Google Patents
Give a new lease of life to pipe tobacco and shred air classification system Download PDFInfo
- Publication number
- CN204733910U CN204733910U CN201520366607.1U CN201520366607U CN204733910U CN 204733910 U CN204733910 U CN 204733910U CN 201520366607 U CN201520366607 U CN 201520366607U CN 204733910 U CN204733910 U CN 204733910U
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- cutterhead
- pipe tobacco
- blade
- cutter
- slow
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Abstract
The utility model discloses a give a new lease of life to pipe tobacco and shred air classification system, including the high frequency groove that shakes, shred device, clean silk device and material discharge device, shred device includes the feeder, the filament cutter, casing and frame, clean silk device includes conveyer pipe and air separator, the filament cutter is including shredding cutter and power device, it includes fast blade disc to shred the cutter, slow blade disc, the knife rest with cut the wire -frame fence, fast blade disc passes through the bearing with slow blade disc to be fixed on the knife rest side by side, the crisscross setting of blade of two sets of blade discs, the fast blade disc of power device drive is rotatory in opposite directions with slow blade disc differential operation, the crisscross formation of two sets of blade cutting edge is cuted, it installs in fast blade disc and slow blade disc below to cut the wire -frame fence two arc otter boards, arc otter board are equipped with a plurality of hourglasses silk square hole. The utility model discloses can avoid lou beating the phenomenon simultaneously according to different technological requirement fixed -length cut pipe tobaccos to carrying out the selection by winnowing and purifying playing short pipe tobacco, the final output size is even, length is moderate clean pipe tobacco improves mixing of pipe tobacco product and joins in marriage the homogeneity.
Description
Technical field
The utility model relates to tobacco business and reproduces tobacco processing equipment technical field, particularly relates to one and reproduces pipe tobacco chopping aidr bells blast system.
Background technology
Reconstituted tobacco be tobacco material through special process process, remove the special tobacco product of wherein part harmful substance aft-loaded airfoil, at home and abroad tobacco is widely used at present.The processing mode of traditional handicraft to reconstituted tobacco is by itself and tobacco leaf mixed material feeding, the high strength manufacturing procedures such as the loose leaves moisting of common experience, baking silk.By the restriction of its physical characteristic, reconstituted tobacco makes broken phenomenon at the machinery that occurs easy after the manufacturing procedure of high strength, and then manufactures a large amount of dust, affects the health of human body of field personnel and the place health of production environment; Secondly, because reconstituted tobacco is easily made broken in the process of high strength, finally cause the pick-up rate in cigarette to be only about 75%, cause the wasting of resources; In addition, the processing of high strength can make the flavor component on reconstituted tobacco surface volatilize, and quality declines.
Improve paper process to become the sheet of reconstituted tobacco and mix technique into silk and mix technique, mix with pipe tobacco by after the independent throwing of reconstituted tobacco, the further investigation that this technique obtains tobacco business is also come into operation.But in use find, because reconstituted tobacco frictional force is less, be only the half of tobacco leaf, even if adopt special filament cutter still easily to occur to run sheet, therefore the independent throwing smoked sheet of reconstituted tobacco generally adopts 30 × 50mm specification, to reduce the substandard product produced because running sheet.Due to smoked sheet structures shape tobacco structure, the excessive pipe tobacco that must cause of smoked sheet is long, easily winding, conglomeration in vanning, transport and storage process, and then affects tobacco shred blending uniformity and cigarette manufacturing quality.
Therefore, reproduce before pipe tobacco drops into cigarette process processing and need to carry out chopping, clean wire process, be about to reproduce pipe tobacco and play short rear selection by winnowing removal of impurities, finally obtain size uniform, clean pipe tobacco that length is suitable.Prior art is short many based on interrupting principle for reproducing beating of pipe tobacco, its fracture of wire cutter adopts the paired rotor of blade clearance setting, opposite direction rotating usually, relative velocity when utilizing rotor to rotate between adjacent knife blades interrupts pipe tobacco, but the pipe tobacco length obtained thus is uneven, and no marking phenomenon is serious, what finally cause selection by winnowing to obtain plays short pipe tobacco and can not meet to mix and join uniformity requirement.
Utility model content
The purpose of this utility model is to provide one to reproduce pipe tobacco chopping aidr bells blast system, customized cut-off pipe tobacco can be required according to different process, avoid no marking phenomenon simultaneously, and carry out selection by winnowing purification to playing short pipe tobacco, final Output Size evenly, the clean pipe tobacco of moderate length.
For achieving the above object, the technical solution adopted in the utility model is:
Reproduce pipe tobacco chopping aidr bells blast system, comprise high frequency vibrating groove, chasing-attachment, clean silk device and feeder, described chasing-attachment comprises feeder, filament cutter, housing and frame, described clean silk device comprises carrier pipe and winnowing machine, feeder upper end connects the blanking port of high frequency vibrating groove, described housing is fixed in frame, housing upper is connected with feeder lower end, lower housing portion connects winnowing machine by carrier pipe, winnowing machine discharging opening connects feeder, described filament cutter comprises shredding cutter and power set, shredding cutter is fixed in housing, described shredding cutter comprises fast cutterhead, slow cutterhead, knife rest and chopping frame hurdle, fast cutterhead and slow cutterhead include cutter shaft, flat key and one group of blade, described blade is located on cutter shaft by flat key, spacer is provided with between adjacent knife blades, cutter shaft both sides are provided with the locking nut of axial restraint blade, fast cutterhead and slow cutterhead are fixed on knife rest side by side by bearing, blade on fast cutterhead and slow cutterhead is interwoven, blade outer is evenly provided with several trapezoidal cutters tooth, trapezoidal cutter tooth side has cutting edge, described power set drive fast cutterhead and slow cutterhead differential to run opposite direction rotating, two groups of blade cutting edges are staggered to form shearing, described chopping frame hurdle is arranged on below fast cutterhead and slow cutterhead, chopping frame hurdle comprises two arc web plates be fixedly connected with, the axle center of two arc web plate place cylinders overlaps with the center of rotation of fast cutterhead and slow cutterhead respectively, arc web plate is provided with multiple leakage silk square hole.
The described leakage silk square hole side parallel with cutter shaft is provided with inner edge, trapezoidal cutter tooth top with leak silk square hole inner edge and form gap.
Described winnowing machine is back taper, and winnowing machine top is provided with transparent windows, and differing heights place, winnowing machine both sides is provided with benefit air door.
Described carrier pipe adopts square tapered pipeline.
Described high frequency vibrating groove is provided with herringbone deflector.
Described cutter shaft is provided with groove, and flat key bottom is fixed in groove, and cutter shaft surface is protruded on flat key top, and described blade center is provided with circular hole, and along being provided with the square groove mated with flat key top in circular hole, blade embeds flat key top and is evenly located on cutter shaft.
Described spacer center is provided with axis hole, along being provided with the keyway mated with flat key top in axis hole.
Described power set comprise two groups of variable-frequency motors, and variable-frequency motor output shaft is provided with drive sprocket, and the cutter shaft side of fast cutterhead and slow cutterhead is provided with driven sprocket, and two groups of drive sprockets and driven sprocket are respectively by chain drive.
Described feeder is for closing wind feeder, and feeder inside is provided with cross material rotating plate.
Described housing both sides are provided with access door.
Shredding cutter of the present utility model utilizes shearing mechanism, and by being crisscross arranged by two groups of blades of fast cutterhead and slow cutterhead, when rotating in opposite directions, blade cutting edge is formed and shears, and what can ensure cut-out reproduces pipe tobacco uniform length; By the knife number on adjustment cutterhead, different process can be met and to fight each other the length requirement of short pipe tobacco; Chopping frame hurdle below cutterhead both exportable meet dimensional requirement play short pipe tobacco, no marking pipe tobacco or long pipe tobacco can be avoided again to pass through, off size requirement reproduce pipe tobacco by rotating cutter-head take up again beat short, ensure that the length of playing short pipe tobacco meets technological requirement, improve mixing of pipe tobacco product and join uniformity.
Further, the leakage silk square hole inner edge on the utility model chopping frame hurdle puts the first edge on a knife or a pair of scissors, then part no marking pipe tobacco or long pipe tobacco cut off by square hole inner edge and blade outer rim summit, can improve the production efficiency of chopping link; Blade of the present utility model and spacer adopt keyway circumference fixing, install, dismounting and easy to maintenance; Adopt variable-frequency motor to drive cutterhead, be convenient to regulate according to fixed length chopping effect and set the velocity of rotation of two groups of cutterheads; Housing both sides of the present utility model are provided with access door, when need clear up impeller vane or maintaining time, access door can be opened and take out whole cutterhead, very convenient.
Further, the utility model adopts high frequency vibrating groove, is conducive to shakeouing material, high frequency vibrating groove is arranged herringbone deflector, can ensure that pipe tobacco is evenly distributed in the horizontal direction.
Further, feed arrangement of the present utility model adopts and closes wind feeder, both can input filament cutter smoothly by reproducing pipe tobacco, and sealing again, preventing airborne dust, improving production environment; Cross material rotating plate in feeder can effective loose pipe tobacco, the pipe tobacco on shredding cutter is evenly distributed, reaches better chopping effect.
Further, the utility model carrier pipe adopts square tapered pipeline, changeable wind speed in pipe, and the abundant loose pipe tobacco of energy, minimizing is made broken.
Further, the utility model adopts back taper winnowing machine, can better separating sundries, observes pipe tobacco selection by winnowing situation at any time, and suitably regulates wind-force, the air quantity of mending air door, optimize clean silk effect by the transparent windows of winnowing machine.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of the utility model shredding cutter;
Fig. 3 is the structural representation on the utility model chopping frame hurdle;
Fig. 4 is the fundamental diagram of the utility model shredding cutter.
Detailed description of the invention
As shown in Figure 1, described in the utility modelly reproduce pipe tobacco chopping aidr bells blast system, comprise high frequency vibrating groove 1, chasing-attachment, clean silk device and feeder 13, chasing-attachment comprises feeder 2, filament cutter 5, housing 3 and frame 4, clean silk device comprises carrier pipe 8 and winnowing machine 9, feeder 2 upper end connects the blanking box of high frequency vibrating groove 1, housing 3 is fixed in frame 4, housing 3 top is connected with feeder 2 lower end, housing 3 bottom is provided with blanking port 7, blanking port 7 connects winnowing machine 9 by carrier pipe 8, winnowing machine 9 discharging opening connects feeder 13, filament cutter 5 comprises shredding cutter and power set, shredding cutter is fixed in housing 3.
High frequency vibrating groove 1, for shakeouing material, is provided with herringbone deflector in groove, can ensure pipe tobacco distributing equilibrium in the horizontal direction, is conducive to reproducing pipe tobacco and evenly falls in feeder 2.Feeder 2 adopts and closes wind feeder, both pipe tobacco can be inputted smoothly in filament cutter 5, and can prevent airborne dust again, be conducive to improving production environment, installing cross material rotating plate, evenly can be scattered in reproducing pipe tobacco on shredding cutter in feeder 2, improves chopping uniformity.Housing 3 both sides are provided with access door, when need clear up cutter or maintaining time, open access door and take out whole cutterhead.Carrier pipe 8 adopts square tapered pipeline, changeable wind speed in pipe, and the abundant loose pipe tobacco of energy, minimizing is made broken.Winnowing machine 9, can better separating sundries in back taper, and winnowing machine 9 top is provided with transparent windows 10, differing heights place, both sides is arranged mends air door 11, be convenient to observe pipe tobacco selection by winnowing situation by transparent windows 10, and suitably regulate wind-force, the air quantity of mending air door 11, optimize clean silk effect; Winnowing machine 9 bottom is provided with blanking gas lock 12, for picking out foreign material.Feeder 13 adopts tangential feeder, for separating of pipe tobacco and dust, feeder 13 top is provided with air outlet 14, and bottom is provided with filament mouth 15, dust after selection by winnowing in pipe tobacco is drained by the rotary sieve in air outlet 14 and cleaning shaft, and clean pipe tobacco is then exported by filament mouth 15.
As shown in Figures 2 to 4, shredding cutter comprises fast cutterhead 17, slow cutterhead 18, knife rest 16 and chopping frame hurdle 20, fast cutterhead 17 and slow cutterhead 18 include cutter shaft 21, flat key 25 and multiple blade 22, cutter shaft 21 has groove, flat key 25 bottom is fixed in groove, and cutter shaft 21 surface is protruded on flat key 25 top, and blade 22 center is provided with circular hole, along being provided with the square groove 28 mated with flat key 25 top in circular hole, blade 22 embeds flat key 25 top and is evenly located on cutter shaft 21.Be provided with spacer 23 between adjacent knife blades 22, spacer 23 center is provided with axis hole, and along being provided with the keyway mated with flat key 25 top in axis hole, cutter shaft 21 both sides are provided with locking nut 24 axial restraint blade 22 and spacer 23.Blade 22 is located on cutter shaft 21 by flat key 25, dismounting when carrying out maintaining, install very convenient, spacer 23 is set between blade 22, controls the distance between blade 22 by the quantity of spacer 23 and blade 22 on adjustment cutterhead, meet different chopping technological requirement.
Fast cutterhead 17 is fixed on knife rest 16 with slow cutterhead 18 by bearing 19 side by side, fast cutterhead 17 and the interlaced setting of blade 22 on slow cutterhead 18, blade 22 outer is evenly provided with several trapezoidal cutters tooth 29, trapezoidal cutter tooth 29 side has cutting edge 30, fast cutterhead 17 and slow cutterhead 18 by power set drive rotate in opposite directions time, blade cutting edge 30 on two groups of cutterheads is staggered to form shearing, can by pipe tobacco uniform cut, and minimizing is made broken.Power set comprise two groups of variable-frequency motors 6, variable-frequency motor 6 output shaft is equipped with drive sprocket, cutter shaft 21 side of fast cutterhead 17 and slow cutterhead 18 is provided with driven sprocket, two groups of drive sprockets and driven sprocket are respectively by chain drive, and the rotating speed of two groups of cutterheads can carry out setting and regulating according to fixed length chopping effect.
Chopping frame hurdle 20 is arranged on below fast cutterhead 17 and slow cutterhead 18, comprise two arc web plates be fixedly connected with, the axle center of two arc web plate place cylinders overlaps with the center of rotation of fast cutterhead 17 and slow cutterhead 18 respectively, arc web plate is provided with multiple leakage silk square hole 26, the side of leaking silk square hole 26 parallel with cutter shaft 21 is provided with inner edge 27, when fast cutterhead 17 and slow cutterhead 18 rotate, trapezoidal cutter tooth 29 top and square hole inner edge 27 form minimum gap.If the pipe tobacco length cut off through rotating cutter-head meets the demands, fall by leaking silk square hole 26, and leak cut pipe tobacco or longer pipe tobacco not by, a part plays short rear output again by square hole inner edge 27 and blade 22, another part will be taken up by cutterhead and again process, until length meets the requirements.
Operation principle of the present utility model is: reproduce pipe tobacco through high frequency vibrating groove 1 flow equalization and after shakeouing, be delivered to feeder 2, pipe tobacco is evenly sent in filament cutter 5 by feeder 2, fast cutterhead 17 and slow cutterhead 18 under the driving of variable-frequency motor 6 according to setting speed opposite direction rotating, two groups of cutterhead spaced blade 22 side cutting edges 30 are staggered to form shearing, pipe tobacco fixed length uniform cut will be reproduced, the leakage silk square hole 26 of short pipe tobacco through chopping frame hurdle 20 of beating meeting length requirement falls, pipe tobacco is cut in part leakage or longer pipe tobacco is then beaten short by square hole inner edge 27 and blade 22 again, and another part will by cutterhead take up again beat short, the pipe tobacco that final lengths meets the demands exports through the blanking port 7 of housing 3.Beat short pipe tobacco through carrier pipe 8 loose laggard enter winnowing machine 9, foreign material heavier in pipe tobacco are separated by winnowing machine 9, foreign material are picked out by blanking gas lock 12, pipe tobacco after purification enters feeder 13, dust in pipe tobacco is taken away by the rotary sieve in air outlet 14 and cleaning shaft, and clean pipe tobacco exports eventually through filament mouth 15.The utility model is reasonable in design, easy to maintenance, and chopping, clean silk are respond well, customized cut-off pipe tobacco can be required according to different process, and carrying out selection by winnowing purification to playing short pipe tobacco, final Output Size is even, the clean pipe tobacco of moderate length, improves mixing of pipe tobacco product and joins uniformity.
Claims (10)
1. reproduce pipe tobacco chopping aidr bells blast system, comprise high frequency vibrating groove, chasing-attachment, clean silk device and feeder, described chasing-attachment comprises feeder, filament cutter, housing and frame, described clean silk device comprises carrier pipe and winnowing machine, feeder upper end connects the blanking port of high frequency vibrating groove, described housing is fixed in frame, housing upper is connected with feeder lower end, lower housing portion connects winnowing machine by carrier pipe, winnowing machine discharging opening connects feeder, described filament cutter comprises shredding cutter and power set, shredding cutter is fixed in housing, it is characterized in that: described shredding cutter comprises fast cutterhead, slow cutterhead, knife rest and chopping frame hurdle, fast cutterhead and slow cutterhead include cutter shaft, flat key and one group of blade, described blade is located on cutter shaft by flat key, spacer is provided with between adjacent knife blades, cutter shaft both sides are provided with the locking nut of axial restraint blade, fast cutterhead and slow cutterhead are fixed on knife rest side by side by bearing, blade on fast cutterhead and slow cutterhead is interwoven, blade outer is evenly provided with several trapezoidal cutters tooth, trapezoidal cutter tooth side has cutting edge, described power set drive fast cutterhead and slow cutterhead differential to run opposite direction rotating, two groups of blade cutting edges are staggered to form shearing, described chopping frame hurdle is arranged on below fast cutterhead and slow cutterhead, chopping frame hurdle comprises two arc web plates be fixedly connected with, the axle center of two arc web plate place cylinders overlaps with the center of rotation of fast cutterhead and slow cutterhead respectively, arc web plate is provided with multiple leakage silk square hole.
2. reproduce pipe tobacco chopping aidr bells blast system as claimed in claim 1, it is characterized in that: the described leakage silk square hole side parallel with cutter shaft is provided with inner edge, trapezoidal cutter tooth top with leak silk square hole inner edge and form gap.
3. reproduce pipe tobacco chopping aidr bells blast system as claimed in claim 1 or 2, it is characterized in that: described winnowing machine is back taper, winnowing machine top is provided with transparent windows, and differing heights place, winnowing machine both sides is provided with benefit air door.
4. reproduce pipe tobacco chopping aidr bells blast system as claimed in claim 1 or 2, it is characterized in that: described carrier pipe adopts square tapered pipeline.
5. reproduce pipe tobacco chopping aidr bells blast system as claimed in claim 1 or 2, it is characterized in that: described high frequency vibrating groove is provided with herringbone deflector.
6. reproduce pipe tobacco chopping aidr bells blast system as claimed in claim 2, it is characterized in that: described cutter shaft is provided with groove, flat key bottom is fixed in groove, cutter shaft surface is protruded on flat key top, described blade center is provided with circular hole, along being provided with the square groove mated with flat key top in circular hole, blade embeds flat key top and is evenly located on cutter shaft.
7. reproduce pipe tobacco chopping aidr bells blast system as claimed in claim 6, it is characterized in that: described spacer center is provided with axis hole, along being provided with the keyway mated with flat key top in axis hole.
8. reproduce pipe tobacco chopping aidr bells blast system as claimed in claim 7, it is characterized in that: described power set comprise two groups of variable-frequency motors, variable-frequency motor output shaft is provided with drive sprocket, the cutter shaft side of fast cutterhead and slow cutterhead is provided with driven sprocket, and two groups of drive sprockets and driven sprocket are respectively by chain drive.
9. reproduce pipe tobacco chopping aidr bells blast system as claimed in claim 8, it is characterized in that: described feeder is for closing wind feeder, and feeder inside is provided with cross material rotating plate.
10. reproduce pipe tobacco chopping aidr bells blast system as claimed in claim 9, it is characterized in that: described housing both sides are provided with access door.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520366607.1U CN204733910U (en) | 2015-06-01 | 2015-06-01 | Give a new lease of life to pipe tobacco and shred air classification system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520366607.1U CN204733910U (en) | 2015-06-01 | 2015-06-01 | Give a new lease of life to pipe tobacco and shred air classification system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204733910U true CN204733910U (en) | 2015-11-04 |
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ID=54415683
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520366607.1U Withdrawn - After Issue CN204733910U (en) | 2015-06-01 | 2015-06-01 | Give a new lease of life to pipe tobacco and shred air classification system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204733910U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104839882A (en) * | 2015-06-01 | 2015-08-19 | 河南中烟工业有限责任公司 | Reconstructed cut tobacco shredding and winnowing system |
| CN107495461A (en) * | 2017-08-16 | 2017-12-22 | 浙江武义博德机械有限公司 | A kind of autofeed filament cutter |
-
2015
- 2015-06-01 CN CN201520366607.1U patent/CN204733910U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104839882A (en) * | 2015-06-01 | 2015-08-19 | 河南中烟工业有限责任公司 | Reconstructed cut tobacco shredding and winnowing system |
| CN107495461A (en) * | 2017-08-16 | 2017-12-22 | 浙江武义博德机械有限公司 | A kind of autofeed filament cutter |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151104 Effective date of abandoning: 20160601 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting | ||
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 450000 Yulin South Road, Henan, Zheng Dong, No. 16 South Road, Zhengzhou Patentee after: China Tobacco Henan Industrial Co., Ltd. Address before: 450000 Zhengzhou agricultural road, Henan, No. 29 Patentee before: China Tobacco Henan Industrial Co., Ltd. |