CN204699955U - A kind of steel tower rod member vision system checkout gear - Google Patents

A kind of steel tower rod member vision system checkout gear Download PDF

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Publication number
CN204699955U
CN204699955U CN201520243494.6U CN201520243494U CN204699955U CN 204699955 U CN204699955 U CN 204699955U CN 201520243494 U CN201520243494 U CN 201520243494U CN 204699955 U CN204699955 U CN 204699955U
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China
Prior art keywords
rod member
steel tower
monitor station
angle surface
bracket
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Expired - Fee Related
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CN201520243494.6U
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Chinese (zh)
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陈子鹏
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Individual
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Individual
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Abstract

The utility model provides a kind of steel tower rod member vision system checkout gear, relates to detection technique field.It comprises collection table, monitor station, feeding platform and is provided with the walking dolly of camera, monitor station is provided with the Bracket for Inspection that the top that raises up is right-angle surface, feeding platform is provided with the loading supporting plate that head is right-angle surface, collection table is provided with the blanking support plate that head is right-angle surface, the right-angle surface of Bracket for Inspection, loading supporting plate and blanking support plate adapts, and walking dolly can be connected with monitor station in translation.The defect that the utility model solves steel tower rod member in prior art relies on manual detection, the technical problem that efficiency is low, cost is high, testing result is unstable.The beneficial effects of the utility model are: simple and reasonable, easy to use, cost of manufacture is low.Substitute manual detection, after detecting, steel tower rod member is separated stacking automatically, and testing result is reliable and stable, raise the efficiency, reduce cost of labor.

Description

A kind of steel tower rod member vision system checkout gear
Technical field
The utility model relates to detection technique field, especially relates to the device that a kind of steel tower rod member vision system detects.
Background technology
Iron tower of power transmission line is interconnected by many rod members to form, and the quality of every root rod member is all related to the quality of steel tower.Steel tower rod member is mostly angle steel.Angle steel can produce stamping position skew, size instability, complex structure and other problems in process of production.So every root angle steel all have to pass through detect qualified after can use.These detect great majority is at present come by the method for manual detection.Manual detection difficulty is large, task weight, is difficult to accomplish complete detection.Computer vision technique is utilized to replace current manual detection to be a feasible method.Chinese patent Authorization Notice No. CN202921574U, authorized announcement date on May 8th, 2013, the utility model patent that name is called " a kind of lithium battery pole slice Automated visual inspection system for high ", discloses a kind of structure utilizing computer vision technique to detect.It comprises automatic charging device, mechanical arm automatic part picking and sorting equipment, the automatic landing of battery pole piece gravity and adjusting device, vision inspection apparatus, automatic collecting device, pneumatic and electric controller, Automated visual inspection system for high is built on benchmark job platform by organizing conveyer more, it is the mechanical arm of adsorbable battery pole piece movement above benchmark job platform, for being placed with the magazine of battery pole piece on conveyer, magazine is mid-is placed with battery pole piece to be detected, benchmark job platform side is connected with slideway, battery pole piece relies on the automatic landing of gravity, there is below slideway ramp angle adjusting rod be connected with benchmark job platform, below absorption path and top is all provided with camera and optoelectronic switch, slideway there is multiple tracks turnover panel respectively, be certified products magazine and substandard products magazine below turnover panel, turnover panel end is connected with waste product magazine.This utility model adopts the automatic detection mode of vision, well solves the problem that manual detection is with high costs, detection efficiency is low and Detection results is unstable.But it is only suitable for block detected material, and steel tower rod member is elongated angle steel, and this structure is not suitable for.
Summary of the invention
In order to the defect solving steel tower rod member in prior art relies on manual detection, the technical problem that efficiency is low, cost is high, testing result is unstable, the utility model provides a kind of steel tower rod member vision system checkout gear, substitute manual detection, raise the efficiency to reach, reduce costs, object that testing result is stable.
The technical solution of the utility model is: a kind of steel tower rod member vision system checkout gear, it comprises collection table, monitor station, feeding platform and the walking dolly being provided with camera, monitor station is provided with several Bracket for Inspections raised up, Bracket for Inspection top is right-angle surface, feeding platform is provided with the material loading pivoted arm that can rotate around a fulcrum, material loading pivoted arm has been rotatably connected loading supporting plate, loading supporting plate head is provided with right-angle surface, collection table is provided with the blanking pivoted arm that can rotate around another fulcrum, blanking pivoted arm has been rotatably connected blanking support plate, blanking support plate head is provided with right-angle surface, Bracket for Inspection, the right-angle surface of loading supporting plate and blanking support plate adapts, walking dolly can be connected with monitor station in translation.Tested tower rod member is angle steel, and material loading, detection and blanking keep the wedge angle of angle steel upward, conveniently detect one-time-reach-place, stacks firmly neat after detecting, convenient transport.
As preferably, feeding platform upper end is provided with the cross bar of level, and cross bar sidepiece is provided with connecting axle, and connecting bushing is connected to push rod, and cross bar upper surface is exposed on push rod top; Realize the translation on feeding platform of tested angle steel, for upper monitor station is ready.
As preferably, collection table upper end is provided with brace, and brace is provided with rotating upper pendulum bar and draft link; Upper pendulum bar is connected the qualified angle steel of detection and lands along brace with draft link, upper pendulum bar and the underproof angle steel of draft link separate detection fall into defective work collecting bin, and the certified products after detection are separated automatically with defective work, raise the efficiency.
Compared with prior art, the beneficial effects of the utility model are: simple and reasonable, easy to use, cost of manufacture is low.Substitute manual detection, after detecting, steel tower rod member is separated stacking automatically, and testing result is reliable and stable, raise the efficiency, reduce cost of labor.
Accompanying drawing explanation
Accompanying drawing 1 newly overlooks connection diagram for this practicality;
Accompanying drawing 2 is that the A of Fig. 1 is to schematic diagram;
Accompanying drawing 3 is collection table working state schematic representation;
Accompanying drawing 4 is the another kind of working state schematic representation of collection table.
In figure: 1-collection table; 2-monitor station; 3-feeding platform; 4-walking dolly; The tested angle steel of 5-; 11-blanking support plate; 12-upper pendulum bar; 13-draft link; 21-Bracket for Inspection; 31-cross bar; 32-push rod; 33-loading supporting plate.
Detailed description of the invention
Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment 1:
As Fig. 1,2, shown in 3 and 4, a kind of steel tower rod member vision system checkout gear, it comprises collection table 1, monitor station 2, feeding platform 3 and is provided with the walking dolly 4 of camera.In figure, dotted line represents the position in the motion of tested angle steel 5; Double dot dash line in Fig. 3 represents a movement position of blanking support plate.Monitor station 2 is provided with several Bracket for Inspections 21 raised up.Rectangular face, Bracket for Inspection 21 top.Monitor station 2 side-looking becomes groined type, and top is provided with two tracks.Article two, between track, Bracket for Inspection 21 is set.Two Bracket for Inspections 21 are at regular intervals.Spacing can not produce winding degree to place tested angle steel 5.Bracket for Inspection 21 is in strip, and top is the right-angle surface as the roof, and the angle that right-angle surface is formed is the same with the angle at tested angle steel 5 right angle.When tested angle steel 5 is placed on monitor station 2, coated Bracket for Inspection 21 top, right angle of tested angle steel 5, the top, right angle of tested angle steel 5 upward.Walking dolly 4 can be connected with monitor station 2 in translation.The bottom of walking dolly 4 and the track sliding of monitor station 2 upper end are dynamically connected.The video camera of walking dolly 4 is arranged on above tested angle steel 5.Feeding platform 3 is rectangular support frame, establishes a feeding platform 3 between two Bracket for Inspections 21.Feeding platform 3 upper end is provided with the cross bar 31 of level.Tested angle steel 5 to be detected is placed, tested angle steel 5 and cross bar 31 square crossing at cross bar 31 upper surface.Cross bar 31 sidepiece is provided with connecting axle, and connecting bushing is connected to push rod 32, and cross bar 31 upper surface is exposed on push rod 32 top.Push rod 32 lower end connects cylinder or oil cylinder, controls push rod 32 and rotates around connecting axle.Push rod 32 top and tested angle steel 5, while contact, promote tested angle steel 5 along cross bar 31 upper surface to monitor station 2 translation.Feeding platform 3 is provided with the material loading pivoted arm that can rotate around a fulcrum, and material loading pivoted arm has been rotatably connected loading supporting plate 33.Feeding platform 3 is being provided with material loading drive near monitor station 2 side, and material loading drive is connected with the material loading actuating unit be arranged on bottom feeding platform 3 by chain or belt.Loading supporting plate 33 is in strip, and head is provided with a right-angle surface matched with tested angle steel 5 right angle.Material loading pivoted arm one end and material loading drive are fixed, and the other end and loading supporting plate 33 afterbody are rotatably connected.Collection table 1 is triangular supports, establishes a collection table 1 between two Bracket for Inspections 21, and collection table 1 is symmetrical with feeding platform 3 centered by monitor station 2.Collection table 1 top is provided with brace, and the upper end of brace is equally high with cross bar 31, and lower end and the ground of brace are fixed.Collection table 1 is provided with the blanking pivoted arm that can rotate around another fulcrum, and blanking pivoted arm has been rotatably connected blanking support plate 11.Collection table 1 is being provided with blanking drive near monitor station 2 side, and blanking drive is connected with the blanking actuating unit be arranged on bottom collection table 1 by chain or belt.Blanking support plate 11 is in strip, and head is provided with a right-angle surface matched with tested angle steel 5 right angle.Blanking pivoted arm one end and blanking drive are fixed, and the other end and blanking support plate 11 afterbody are rotatably connected.Brace is provided with rotating upper pendulum bar 12 and draft link 13.Brace is divided into two sections.The lower end of brace epimere is rotatably connected by one end of upper rotating shaft and upper pendulum bar 12, and the other end of upper pendulum bar 12 is unsettled, and upper pendulum bar 12 can rotate around upper rotating shaft; The upper end of brace hypomere is rotatably connected by lower rotary shaft and draft link 13, and the other end of draft link 13 is unsettled, and draft link 13 can rotate around lower rotary shaft.
Detect and start, tested angle steel 5 is placed on cross bar 31, push rod 32 action, promotes tested angle steel 5 along cross bar 31 upper surface to monitor station 2 translation.When push rod 32 shifts tested angle steel 5 onto cross bar 31 near monitor station 2 edge, loading supporting plate 33 rises from the bottom up and is held up by tested angle steel 5.Under the effect of material loading drive, loading supporting plate 33 moves above tested angle steel 5 to Bracket for Inspection 21, and loading supporting plate 33 falls from top to bottom, and tested angle steel 5 is shelved on Bracket for Inspection 21.Walking dolly 4 is along track translation, and the visual signal of the tested angle steel 5 of camera acquisition, is then transferred to console (not looking in figure) process.Shooting completes, and blanking support plate 11 rises from the bottom up and held up by the tested angle steel 5 be shelved on Bracket for Inspection 21, and tested angle steel 5 leaves monitor station 2, is sent to collection table 1.Blanking support plate 11 falls from top to bottom, and tested angle steel 5 is shelved on the upper surface of the upper end of brace epimere.Judge after console process that tested angle steel 5 is qualified, tested angle steel 5 arrives ground (as shown in Figure 3) under brace upper surface.Judge after console process that tested angle steel 5 is defective, upper pendulum bar 12 rotates around upper rotating shaft, and the free end of upper pendulum bar 12 up tilts; Meanwhile, draft link 13 rotates around lower rotary shaft, and the free end of draft link 13 up tilts, and is judged to underproof tested angle steel 5 and falls into the breach interior (as shown in Figure 4) formed between upper pendulum bar 12 and draft link 13.

Claims (3)

1. a steel tower rod member vision system checkout gear, it comprises collection table (1), monitor station (2), feeding platform (3) and be provided with the walking dolly (4) of camera, it is characterized in that: described monitor station (2) is provided with several Bracket for Inspections raised up (21), Bracket for Inspection (21) top is right-angle surface, described feeding platform (3) is provided with the material loading pivoted arm that can rotate around a fulcrum, material loading pivoted arm has been rotatably connected loading supporting plate (33), loading supporting plate (33) head is provided with right-angle surface, described collection table (1) is provided with the blanking pivoted arm that can rotate around another fulcrum, blanking pivoted arm has been rotatably connected blanking support plate (11), blanking support plate (11) head is provided with right-angle surface, described Bracket for Inspection (21), the right-angle surface of loading supporting plate (33) and blanking support plate (11) adapts, described walking dolly (4) can be connected with monitor station (2) in translation.
2. a kind of steel tower rod member vision system checkout gear according to claim 1, it is characterized in that: described feeding platform (3) upper end is provided with the cross bar (31) of level, cross bar (31) sidepiece is provided with connecting axle, connecting bushing is connected to push rod (32), and cross bar (31) upper surface is exposed on push rod (32) top.
3. a kind of steel tower rod member vision system checkout gear according to claim 1, it is characterized in that: described collection table (1) upper end is provided with brace, brace is provided with rotating upper pendulum bar (12) and draft link (13).
CN201520243494.6U 2015-04-22 2015-04-22 A kind of steel tower rod member vision system checkout gear Expired - Fee Related CN204699955U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520243494.6U CN204699955U (en) 2015-04-22 2015-04-22 A kind of steel tower rod member vision system checkout gear

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520243494.6U CN204699955U (en) 2015-04-22 2015-04-22 A kind of steel tower rod member vision system checkout gear

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107816922A (en) * 2017-12-01 2018-03-20 邵东智能制造技术研究院有限公司 Steel tower supplied materials detection means

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107816922A (en) * 2017-12-01 2018-03-20 邵东智能制造技术研究院有限公司 Steel tower supplied materials detection means
CN107816922B (en) * 2017-12-01 2024-04-26 邵东智能制造技术研究院有限公司 Iron tower incoming material detection device

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151014

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CF01 Termination of patent right due to non-payment of annual fee