CN204679429U - A kind of special steel welding pick-up unit - Google Patents
A kind of special steel welding pick-up unit Download PDFInfo
- Publication number
- CN204679429U CN204679429U CN201520407089.3U CN201520407089U CN204679429U CN 204679429 U CN204679429 U CN 204679429U CN 201520407089 U CN201520407089 U CN 201520407089U CN 204679429 U CN204679429 U CN 204679429U
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- jig
- mobile platform
- welding
- collecting device
- special steel
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- 238000003466 welding Methods 0.000 title claims abstract description 75
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 25
- 239000010959 steel Substances 0.000 title claims abstract description 25
- 230000001105 regulatory effect Effects 0.000 claims abstract description 5
- 238000004891 communication Methods 0.000 claims description 3
- 238000001514 detection method Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000002604 ultrasonography Methods 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004148 unit process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model discloses a kind of special steel welding pick-up unit, comprise be located on track by motor-driven mobile platform; The top of described mobile platform is provided with jig moving up and down, and described jig is provided with welding gun; The retractor device for regulating jig vertical direction position is provided with between described jig and mobile platform; The welding gun both sides of described jig are respectively equipped with image collecting device and ultrasonic collecting device; The inside of described jig is provided with central processing unit, wireless transmitter and power module; Described image collecting device, ultrasonic collecting device, wireless transmitter are all connected with central processing unit with power module; The inside of described mobile platform is provided with the motor-drive circuit be connected with described central processing unit.The utility model can not only realize moveable efficient welding, also can realize the quick detection of welding position simultaneously, ensures the quality of welding, improves the work efficiency of welding integral process.
Description
Technical field
The utility model belongs to special steel welding field, is specifically related to a kind of special steel welding pick-up unit.
Background technology
Special steel is also alloy steel, is to add one or more alloying elements in appropriate amount in carbon steel, and the institutional framework of steel is changed, thus make steel have various different property, and as large in intensity, hardness, plasticity, good toughness, wear-resisting, corrosion-resistant, and other many premium properties.
Often welded blank is needed in steel member manufacture, common method is welded along welding position with welding gun, form linear weld seam, because plate village is relatively heavier, the especially welding of special steel, be difficult to weld by mobile member mode, if welding position is longer, traditional hand torch carries out welding can be more difficult, and not only labour intensity is large, also be unfavorable for the quality ensureing welding, easily occur deviation.
Some moveable welders are there are at present, these moveable welders ensure that welding quality to a certain extent, improve work efficiency, but these moveable welders are after completing welding, what still need operating personnel to go to scene to carry out welding reconnoitres detection, thus guarantee welding quality, if pinpointed the problems, need again adjustment welder to complete welding to the position determined, such process is comparatively loaded down with trivial details, waste manpower and materials, reduce overall work efficiency.
Summary of the invention
The purpose of this utility model is for prior art Problems existing, propose a kind of special steel welding pick-up unit, the welding of moveable stability and high efficiency can not only be realized, also can realize the quick detection of welding position simultaneously, ensure the quality of welding, improve the work efficiency of welding integral process.
Technical solutions of the utility model are as follows: a kind of special steel welding of the utility model pick-up unit, comprise be located on track by motor-driven mobile platform; The top of described mobile platform is provided with jig moving up and down, and described jig is provided with welding gun; The retractor device for regulating jig vertical direction position is provided with between described jig and mobile platform; It is characterized in that, the welding gun both sides of described jig are respectively equipped with image collecting device and ultrasonic collecting device; The inside of described jig is provided with central processing unit, wireless transmitter and power module; Described image collecting device, ultrasonic collecting device, wireless transmitter are all connected with central processing unit with power module; The inside of described mobile platform is provided with the motor-drive circuit be connected with described central processing unit.
Described image collector is set to camera.
Described ultrasonic collecting device is ultrasonic transmitter-receiver.
The utility model also comprises host computer, and described wireless transmitter is connected with host computer radio communication.
Described retractor device comprises hydraulic jack, connecting link and setting nut; Described connecting link is provided with setting nut and lower setting nut, and one end of described connecting link is connected with mobile platform, and jig, through jig, is fixed on connecting link by upper and lower setting nut by the other end; Described hydraulic jack is located on connecting link, between jig and mobile platform.
Described connecting link is screw mandrel, is connected respectively with upper setting nut and lower adjustment nut thread.
The bottom of described mobile platform is provided with the movable pulley suitable with track, and described mobile platform inside is provided with the motor for driving mobile platform to move in orbit be connected with movable pulley; Described motor-drive circuit is connected with motor.
Described jig is provided with the draw-in groove for fixing welding gun, and described welding gun is dismountable to be located on jig.
The beneficial effects of the utility model: a kind of special steel welding of the utility model pick-up unit, moving up and down of jig can be realized by hydraulic jack, can the position of adjusting jig of accurate stable, pass through mobile platform movement stable in orbit afterwards, realize the rapid welding of the linear interface of long distance, substantially increase work efficiency, reduce labour intensity, a kind of special steel welding of the utility model pick-up unit is provided with image collecting device and ultrasonic collecting device, the rapid welding after welding can be realized detect, pictorial information and ultrasound data can be sent to central processing unit by image collecting device and ultrasonic collecting device, be sent on the host computer of Control Room finally by wireless transmitter, can accurately observe and detect the situation of current welding, greatly save the time of operating personnel, quick detection can be realized, simultaneously once go wrong, host computer can send command information to central processing unit by wireless transmitter, it is allowed to send command information to motor-drive circuit, drive motor operates, mobile platform is made to move to the incomplete position of welding, realize again welding, welding gun of the present utility model is dismountable to be arranged on jig, and can change as required, dirigibility is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is theory diagram of the present utility model.
In figure: 1-mobile platform; 2-hydraulic jack; 3-connecting link; The upper setting nut of 4-; Setting nut under 5-; 6-jig; 7-welding gun; 8-track; 9-image collecting device; 10-ultrasonic collecting device.
Embodiment
As shown in Figure 1, a kind of special steel welding of the utility model pick-up unit, comprise be located on track 8 by motor-driven mobile platform 1; The top of described mobile platform 1 is provided with jig 6 moving up and down, and described jig 6 is provided with welding gun 7; The retractor device for regulating jig 6 vertical direction position is provided with between described jig 6 and mobile platform 1; Welding gun 7 both sides of described jig 6 are respectively equipped with image collecting device 9 and ultrasonic collecting device 10; The inside of described jig 6 is provided with central processing unit, wireless transmitter and power module; Described image collecting device 9, ultrasonic collecting device 10, wireless transmitter are all connected with central processing unit with power module; The inside of described mobile platform 1 is provided with the motor-drive circuit be connected with described central processing unit.
Image collecting device 9 described in the utility model is camera.Described ultrasonic collecting device 10 is ultrasonic transmitter-receiver.The utility model also comprises host computer, and described wireless transmitter is connected with host computer radio communication.
Retractor device described in the utility model comprises hydraulic jack 2, connecting link 3 and setting nut; Described connecting link 3 is provided with setting nut 4 and lower setting nut 5, and one end of described connecting link 3 is connected with mobile platform 1, and jig 6, through jig 6, is fixed on connecting link 3 by upper and lower setting nut 4,5 by the other end; Described hydraulic jack 2 is located on connecting link 3, between jig 6 and mobile platform 1.Described connecting link 3 is screw mandrel, is threaded respectively with upper setting nut 4 and lower setting nut 5.The bottom of described mobile platform 1 is provided with the movable pulley suitable with track 8, and described mobile platform 1 inside is provided with the motor for driving mobile platform 1 to move on track 8 be connected with movable pulley; Described motor-drive circuit is connected with motor.Described jig 6 is provided with the draw-in groove for fixing welding gun 7, and described welding gun 7 is dismountable to be located on jig 6.Welding gun 7 of the present utility model is dismountable to be arranged on jig 6, and can change as required, dirigibility is high.
As shown in Figure 2, be theory diagram of the present utility model.Principle of work of the present utility model and the course of work as follows:
First the utility model device is placed on the workpiece side needing processing, is regulated the upper-lower height of jig by hydraulic jack, adjust welding gun and the position needing the workpiece welded; Mobile platform is moved to the position beyond workpiece one end, then open welding gun, start the motor of mobile platform, mobile platform moves, and starts welding, until mobile platform moves to the other end of workpiece, welding completes.
After having welded, central processing unit sends instructions to motor-drive circuit, motor-drive circuit drive motor rotates and drives mobile platform, mobile platform is made again to move to starting position from end position, during movement, pictorial information and ultrasound data can be sent to central processing unit by camera and ultrasonic transmitter-receiver, by wireless transmitter, relevant information is sent on the host computer of Control Room after after central processing unit processes by analysis, be positioned at the situation that the staff before host computer just can observe and detect welding accurately, greatly save the time of operating personnel, quick detection can be realized, simultaneously once go wrong, operating personnel can control host computer and send instruction, host computer sends command information to central processing unit by wireless transmitter, it is allowed to send command information to motor-drive circuit, drive motor operates, mobile platform is made to move to the incomplete position of welding, realize again welding.Finally reach satisfied effect.
A kind of special steel welding of the utility model pick-up unit, moving up and down of jig can be realized by hydraulic jack, can the position of adjusting jig of accurate stable, pass through mobile platform movement stable in orbit afterwards, realize the rapid welding of the linear interface of long distance, substantially increase work efficiency, reduce labour intensity; A kind of special steel welding of the utility model pick-up unit is provided with image collecting device and ultrasonic collecting device, the rapid welding after welding can be realized detect, greatly save the time of operating personnel, can realize quick detection, simultaneously once go wrong, host computer can send command information to central processing unit by wireless transmitter, it is allowed to send command information to motor-drive circuit, drive motor operates, and makes mobile platform move to the incomplete position of welding, realizes again welding; Welding gun of the present utility model is dismountable to be arranged on jig, and can change as required, dirigibility is high.
Claims (8)
1. a special steel welding pick-up unit, comprise be located on track (8) by motor-driven mobile platform (1); The top of described mobile platform (1) is provided with jig moving up and down (6), and described jig (6) is provided with welding gun (7); The retractor device for regulating jig (6) vertical direction position is provided with between described jig (6) and mobile platform (1); It is characterized in that: welding gun (7) both sides of described jig (6) are respectively equipped with image collecting device (9) and ultrasonic collecting device (10); The inside of described jig (6) is provided with central processing unit, wireless transmitter and power module; Described image collecting device (9), ultrasonic collecting device (10), wireless transmitter are all connected with central processing unit with power module; The inside of described mobile platform (1) is provided with the motor-drive circuit be connected with described central processing unit.
2. a kind of special steel welding pick-up unit according to claim 1, is characterized in that: (90 is camera to described image collecting device.
3. a kind of special steel welding pick-up unit according to claim 1, is characterized in that: described ultrasonic collecting device (10) is ultrasonic transmitter-receiver.
4. a kind of special steel welding pick-up unit according to claim 1, it is characterized in that: also comprise host computer, described wireless transmitter is connected with host computer radio communication.
5. a kind of special steel welding pick-up unit according to claim 1, is characterized in that: described retractor device comprises hydraulic jack (2), connecting link (3) and setting nut; Described connecting link (3) is provided with setting nut (4) and lower setting nut (5), one end of described connecting link (3) is connected with mobile platform (1), jig (6), through jig (6), is fixed on connecting link (3) by upper and lower setting nut (4,5) by the other end; Described hydraulic jack (2) is located on connecting link (3), is positioned between jig (6) and mobile platform (1).
6. a kind of special steel welding pick-up unit according to claim 5, is characterized in that: described connecting link (3) is screw mandrel, is threaded respectively with upper setting nut (4) and lower setting nut (5).
7. a kind of special steel welding pick-up unit according to claim 1, it is characterized in that: the bottom of described mobile platform (1) is provided with the movable pulley suitable with track (8), described mobile platform (1) inside is provided with the motor for driving mobile platform (1) above to move at track (8) be connected with movable pulley; Described motor-drive circuit is connected with motor.
8. a kind of special steel welding pick-up unit according to claim 1, it is characterized in that: described jig (6) is provided with the draw-in groove for fixing welding gun (7), described welding gun (7) is dismountable to be located on jig (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520407089.3U CN204679429U (en) | 2015-06-12 | 2015-06-12 | A kind of special steel welding pick-up unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520407089.3U CN204679429U (en) | 2015-06-12 | 2015-06-12 | A kind of special steel welding pick-up unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204679429U true CN204679429U (en) | 2015-09-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520407089.3U Expired - Fee Related CN204679429U (en) | 2015-06-12 | 2015-06-12 | A kind of special steel welding pick-up unit |
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| Country | Link |
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| CN (1) | CN204679429U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106825977A (en) * | 2017-03-20 | 2017-06-13 | 广州市双岛科技有限公司 | A kind of welding detection device |
-
2015
- 2015-06-12 CN CN201520407089.3U patent/CN204679429U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106825977A (en) * | 2017-03-20 | 2017-06-13 | 广州市双岛科技有限公司 | A kind of welding detection device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150930 Termination date: 20160612 |