CN103660284A - Ultrasonic welding machine of instrument desk - Google Patents
Ultrasonic welding machine of instrument desk Download PDFInfo
- Publication number
- CN103660284A CN103660284A CN201310625327.3A CN201310625327A CN103660284A CN 103660284 A CN103660284 A CN 103660284A CN 201310625327 A CN201310625327 A CN 201310625327A CN 103660284 A CN103660284 A CN 103660284A
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- instrument desk
- welding machine
- ultrasonic welding
- fixed head
- frame
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- 238000003466 welding Methods 0.000 title claims abstract description 66
- 238000001816 cooling Methods 0.000 claims description 10
- 238000003754 machining Methods 0.000 abstract description 5
- 230000007423 decrease Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 230000033228 biological regulation Effects 0.000 description 1
- 239000007767 bonding agent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000004023 plastic welding Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Pressure Welding/Diffusion-Bonding (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
The invention discloses an ultrasonic welding machine of an instrument desk. The ultrasonic welding machine comprises a frame, movable sliding rails, a fixing device, a driving device, lifting cylinders, first fixing plates and universal welding units, wherein the plurality of movable sliding rails are arranged on the frame; the fixing device capable of moving along the sliding rails forwards and backwards is arranged on the movable sliding rails; the driving device is arranged on the frame to drive the fixing device to move along the sliding rails forwards and backwards; the plurality of lifting cylinders are arranged above the frame; the first fixing plates are arranged at the lower end parts of expansion links of the lifting cylinders; the plurality of universal welding units are arranged below the first fixing plates. The ultrasonic welding machine of the instrument desk can effectively save labor and improve machining efficiency and machining quality, and is suitable for batch machining.
Description
Technical field
The present invention relates to a kind of ultrasonic welding machine, relate in particular to a kind of ultrasonic welding machine for instrument desk welding processing, belong to bonding machine technical field.
Background technology
Along with the develop rapidly of all trades and professions, Plastic Welding industry also faces new opportunities and challenges.At present, often with ultrasonic welding machine, working of plastics is welded.Ultrasonic welding machine is a kind of special welding equipment that uses ultrasonic technique, and ultrasonic welding machine, when welding plastic goods, had not both added any bonding agent, filler or solvent, did not consume a large amount of thermals source yet, have simple to operate, the advantage that weld strength is high.
The be widely used driver's cabin of all vehicles and engineering machinery of instrument desk, it mainly comprises instrument board and console, building block is more.For the visual enjoyment that operation is set up and is pleasantly surprised is easily provided for driver, the shape of existing instrument desk is conventionally comparatively complicated, for the welding processing of instrument desk has been brought inconvenience.At present, the welding processing process of instrument desk is all to utilize the additional manual operations of common ultrasonic bonding machine equipment, artificially participates in many factors, not only comparatively waste time and energy, and crudy is poor, can not realize mass processing.
Summary of the invention
Technical problem for above-mentioned existence, the object of the invention is: proposed a kind of crudy good and be applicable to the instrument desk ultrasonic welding machine of mass processing.
Technical solution of the present invention is achieved in that a kind of instrument desk ultrasonic welding machine, comprises frame, shifting sledge, fixture, drive unit, lift cylinder, the first fixed head and universal welding unit; Described frame is provided with many shifting sledges; Described shifting sledge is provided with the fixture that can move forward and backward along shifting sledge; Described drive unit is arranged in frame, drives fixture to move forward and backward along shifting sledge; Described frame top is provided with a plurality of lift cylinders; The expansion link bottom of described lift cylinder is provided with the first fixed head; A plurality of universal welding units are established in described the first fixed head below.
Preferably, described drive unit comprises motor and screw mandrel; Described motor is fixed in frame; Described screw mandrel is connected with fixture; Described motor rotates by controlling screw mandrel, drives fixture to move forward and backward on shifting sledge.
Preferably, described universal welding unit comprises the second fixed head, gimbal assembly, lifting assembly and plumb joint assembly; Described the second fixed head is arranged on the first fixed head below; Described gimbal assembly is arranged on the second fixed head below, is connected with lifting assembly; Described lifting assembly is connected with plumb joint assembly; Described gimbal assembly drives lifting assembly to make universal rotational; Described lifting assembly drives plumb joint assembly to move up and down along lifting assembly.
Preferably, described gimbal assembly comprises connecting rod, terminal pad and fixed block; Described connecting rod and fixed head fix; Described connecting rod and terminal pad are articulated and connected; Together with described terminal pad is rotatably connected with fixed block.
Preferably, described lifting assembly comprises slide bar, slide block, cylinder and contiguous block; Described slide bar is arranged on fixed block below; Described slide block is arranged on slide bar; Described cylinder and fixed block fix; The expansion link of described cylinder fixes by contiguous block and slide block.
Preferably, the end of described slide bar is provided with limited block.
Preferably, described plumb joint assembly comprises transducer and plumb joint; Described transducer is fixed on slide block; Described plumb joint is arranged on the lower end of transducer.
Preferably, on described limited block, be connected with cooling tube; Under the end aligning plumb joint of described cooling tube.
Preferably, in described frame, left and right is arranged with many guide pillars; Described guide pillar is through the first fixed head.
Due to the utilization of technique scheme, the present invention compared with prior art has following advantages:
Instrument desk ultrasonic welding machine of the present invention, fixture is fixed instrument desk to be processed, then drive unit drives fixture to move forward and backward along shifting sledge, simultaneously, lift cylinder drives the first fixed head to decline, thereby drive universal welding unit to decline, the plumb joint on universal welding unit carries out welding processing to instrument desk; Meanwhile, universal welding unit is provided with gimbal assembly, makes the plumb joint of universal welding unit can universal rotational, when instrument desk is carried out to welding processing, for different soldering angles, can realize automatic adjusting.Instrument desk ultrasonic welding machine of the present invention, can not only save manpower effectively, and has improved working (machining) efficiency and added quality, is suitable for mass processing.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, technical solution of the present invention is described further:
Accompanying drawing 1 is the structural representation of instrument desk ultrasonic welding machine of the present invention;
Accompanying drawing 2 is the partial enlarged drawing of accompanying drawing 1;
Accompanying drawing 3 is the structural representation of the universal welding unit of instrument desk ultrasonic welding machine of the present invention;
Wherein: 1, frame; 2, shifting sledge; 3, fixture; 4, lift cylinder; 5, the first fixed head; 6, guide pillar; 7, screw mandrel; 8, the second fixed head; 9, connecting rod; 10, terminal pad; 11, fixed block; 12, slide bar; 13, slide block; 14, cylinder; 15, contiguous block; 16, limited block; 17, transducer; 18, plumb joint; 19, cooling tube.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described.
Of the present invention a kind of instrument desk ultrasonic welding machine as shown in accompanying drawing 1-3, comprises frame 1, shifting sledge 2, fixture 3, drive unit, lift cylinder 4, the first fixed head 5 and universal welding unit; Described frame 1 is provided with many shifting sledges 2; Described shifting sledge 2 is provided with the fixture 3 that can move forward and backward along shifting sledge 2; Described drive unit is arranged in frame 1, drives fixture 3 to move forward and backward along shifting sledge 2; Described frame 1 top is provided with a plurality of lift cylinders 4; The expansion link bottom of described lift cylinder 4 is provided with the first fixed head 5; A plurality of universal welding units are established in described the first fixed head 5 belows; In described frame 1, left and right is arranged with many guide pillars 6; Described guide pillar 6 is through the first fixed head 5; Described drive unit comprises motor (not shown) and screw mandrel 7; Described motor is fixed in frame 1; Described screw mandrel 7 is connected with fixture 3; Described motor rotates by controlling screw mandrel 7, drives fixture 3 to move forward and backward on shifting sledge 2; Described universal welding unit comprises the second fixed head 8, gimbal assembly, lifting assembly and plumb joint assembly; Described the second fixed head 8 is arranged on the first fixed head 5 belows; Described gimbal assembly is arranged on the second fixed head 8 belows, is connected with lifting assembly; Described lifting assembly is connected with plumb joint assembly; Described gimbal assembly drives lifting assembly to make universal rotational; Described lifting assembly drives plumb joint assembly to move up and down along lifting assembly; Described gimbal assembly comprises connecting rod 9, terminal pad 10 and fixed block 11; Described connecting rod 9 and the second fixed head 8 fix; Described connecting rod 9 and terminal pad 10 are articulated and connected; Together with described terminal pad 10 is rotatably connected with fixed block 11; Described lifting assembly comprises slide bar 12, slide block 13, cylinder 14 and contiguous block 15; Described slide bar 12 is arranged on fixed block 11 belows; Described slide block 13 is arranged on slide bar 12; Described cylinder 14 fixes with fixed block 11; The expansion link of described cylinder 14 fixes by contiguous block 15 and slide block 13; The end of described slide bar 12 is provided with limited block 16; Described plumb joint assembly comprises transducer 17 and plumb joint 18; Described transducer 17 is fixed on slide block 13; Described plumb joint 18 is arranged on the lower end of transducer 17; On described limited block 16, be connected with cooling tube 19; Under the end aligning plumb joint 18 of described cooling tube 19.
Instrument desk ultrasonic welding machine of the present invention, during use, first uses fixture 3 that instrument desk to be processed is fixed; Then motor rotates by controlling screw mandrel 7, drives fixture 3 to move forward and backward on shifting sledge 2; Then lift cylinder 4 drives the first fixed head 5 to decline, thereby drive universal welding unit to decline, because connecting rod 9 and terminal pad 10 are articulated and connected, together with terminal pad 10 is rotatably connected with fixed block 11, can drive lifting assembly to carry out universal rotational, thereby make the plumb joint assembly can universal rotational, when instrument desk is carried out to welding processing, can, for different soldering angles, realize automatic adjusting; During welding processing, the expansion link of cylinder 14 stretches out, and band movable slider 13 moves along slide bar 12, enters welding position, to being carried out welding processing by instrument desk; After welding processing completes, the expansion link of cylinder 14 shrinks, and band movable slider 6 moves along slide bar 5, away from welding position; Lift cylinder 4 drives the first fixed head 5 to rise, thereby drives universal welding unit to rise; Motor rotates by controlling screw mandrel 7, drives fixture 3 to move forward and backward on shifting sledge 2, moves to correct position, and the instrument desk that welding processing is good takes off.
Instrument desk ultrasonic welding machine of the present invention, can not only save manpower effectively, and has improved working (machining) efficiency and added quality, is suitable for mass processing.
Above-mentioned instrument desk ultrasonic welding machine, because the end of slide bar 12 is provided with limited block 16, the movement of plumb joint assembly can only, in the stroke of regulation, improve welding precision.
Above-mentioned instrument desk ultrasonic welding machine, owing to being connected with cooling tube 19 on limited block 16, under the end of cooling tube 19 aligning plumb joint 18, during welding processing, butt welding contact carries out cooling, has improved welding effect.
Above-described embodiment is only explanation technical conceive of the present invention and feature; its object is to allow person skilled in the art can understand content of the present invention and be implemented; can not limit the scope of the invention with this; all equivalences that Spirit Essence is done according to the present invention change or modify, and all should be encompassed in protection scope of the present invention.
Claims (9)
1. an instrument desk ultrasonic welding machine, is characterized in that: comprise frame, shifting sledge, fixture, drive unit, lift cylinder, the first fixed head and universal welding unit; Described frame is provided with many shifting sledges; Described shifting sledge is provided with the fixture that can move forward and backward along shifting sledge; Described drive unit is arranged in frame, drives fixture to move forward and backward along shifting sledge; Described frame top is provided with a plurality of lift cylinders; The expansion link bottom of described lift cylinder is provided with the first fixed head; A plurality of universal welding units are established in described the first fixed head below.
2. a kind of instrument desk ultrasonic welding machine according to claim 1, is characterized in that: described drive unit comprises motor and screw mandrel; Described motor is fixed in frame; Described screw mandrel is connected with fixture; Described motor rotates by controlling screw mandrel, drives fixture to move forward and backward on shifting sledge.
3. a kind of instrument desk ultrasonic welding machine according to claim 1 and 2, is characterized in that: described universal welding unit comprises the second fixed head, gimbal assembly, lifting assembly and plumb joint assembly; Described the second fixed head is arranged on the first fixed head below; Described gimbal assembly is arranged on the second fixed head below, is connected with lifting assembly; Described lifting assembly is connected with plumb joint assembly; Described gimbal assembly drives lifting assembly to make universal rotational; Described lifting assembly drives plumb joint assembly to move up and down along lifting assembly.
4. a kind of instrument desk ultrasonic welding machine according to claim 3, is characterized in that: described gimbal assembly comprises connecting rod, terminal pad and fixed block; Described connecting rod and the second fixed head fix; Described connecting rod and terminal pad are articulated and connected; Together with described terminal pad is rotatably connected with fixed block.
5. a kind of instrument desk ultrasonic welding machine according to claim 3, is characterized in that: described lifting assembly comprises slide bar, slide block, cylinder and contiguous block; Described slide bar is arranged on fixed block below; Described slide block is arranged on slide bar; Described cylinder and fixed block fix; The expansion link of described cylinder fixes by contiguous block and slide block.
6. a kind of instrument desk ultrasonic welding machine according to claim 5, is characterized in that: the end of described slide bar is provided with limited block.
7. a kind of instrument desk ultrasonic welding machine according to claim 3, is characterized in that: described plumb joint assembly comprises transducer and plumb joint; Described transducer is fixed on slide block; Described plumb joint is arranged on the lower end of transducer.
8. a kind of instrument desk ultrasonic welding machine according to claim 8, is characterized in that: on described limited block, be connected with cooling tube; Under the end aligning plumb joint of described cooling tube.
9. a kind of instrument desk ultrasonic welding machine according to claim 1, is characterized in that: in described frame, left and right is arranged with many guide pillars; Described guide pillar is through the first fixed head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310625327.3A CN103660284B (en) | 2013-11-28 | 2013-11-28 | A kind of instrument desk ultrasonic welding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310625327.3A CN103660284B (en) | 2013-11-28 | 2013-11-28 | A kind of instrument desk ultrasonic welding machine |
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| Publication Number | Publication Date |
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| CN103660284A true CN103660284A (en) | 2014-03-26 |
| CN103660284B CN103660284B (en) | 2016-08-17 |
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| CN201310625327.3A Active CN103660284B (en) | 2013-11-28 | 2013-11-28 | A kind of instrument desk ultrasonic welding machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148798A (en) * | 2014-09-04 | 2014-11-19 | 芜湖新宝超声波设备有限公司 | Ultrasonic welding machine for instrument panel of automobile |
| CN107303729A (en) * | 2016-04-21 | 2017-10-31 | 佛山市顺德区金长兴电子科技有限公司 | Auxiliary fasia console ultrasonic welding machine |
| CN108515702A (en) * | 2018-04-29 | 2018-09-11 | 芜湖新宝超声波设备有限公司 | The pickup station of automotive trim panel ultrasonic bonding assembly line |
| CN109175665A (en) * | 2018-11-19 | 2019-01-11 | 镇江仕德汽车零部件有限公司 | A kind of multistation auto parts and components device for ultrasonic welding |
| CN112453680A (en) * | 2020-11-18 | 2021-03-09 | 上海骄成机电设备有限公司 | Ultrasonic welding device |
| CN116282862A (en) * | 2023-02-15 | 2023-06-23 | 浙江富乐德石英科技有限公司 | Auxiliary equipment for quartz boat fire processing |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4101545A1 (en) * | 1991-01-19 | 1992-07-23 | Fraunhofer Ges Forschung | Universal ultrasonic welding machine - has overall programmed control system, with manual arm holding ultrasonic generator, converter, booster and sonotrode to act on workpiece below |
| CN102814984A (en) * | 2012-07-31 | 2012-12-12 | 苏州凯尔博精密机械有限公司 | Three-station ultrasonic welding machine for front bumper |
| CN102837141A (en) * | 2012-09-17 | 2012-12-26 | 中山惠利普电机有限公司 | Welding device for welding motorcycle support |
| CN202878684U (en) * | 2012-10-22 | 2013-04-17 | 贵州蓝图新材料有限公司 | Outdoor ultrasonic plastic welding device |
| CN203697477U (en) * | 2013-11-28 | 2014-07-09 | 苏州凯尔博精密机械有限公司 | Ultrasonic welder for instrument desk |
-
2013
- 2013-11-28 CN CN201310625327.3A patent/CN103660284B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4101545A1 (en) * | 1991-01-19 | 1992-07-23 | Fraunhofer Ges Forschung | Universal ultrasonic welding machine - has overall programmed control system, with manual arm holding ultrasonic generator, converter, booster and sonotrode to act on workpiece below |
| CN102814984A (en) * | 2012-07-31 | 2012-12-12 | 苏州凯尔博精密机械有限公司 | Three-station ultrasonic welding machine for front bumper |
| CN102837141A (en) * | 2012-09-17 | 2012-12-26 | 中山惠利普电机有限公司 | Welding device for welding motorcycle support |
| CN202878684U (en) * | 2012-10-22 | 2013-04-17 | 贵州蓝图新材料有限公司 | Outdoor ultrasonic plastic welding device |
| CN203697477U (en) * | 2013-11-28 | 2014-07-09 | 苏州凯尔博精密机械有限公司 | Ultrasonic welder for instrument desk |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104148798A (en) * | 2014-09-04 | 2014-11-19 | 芜湖新宝超声波设备有限公司 | Ultrasonic welding machine for instrument panel of automobile |
| CN104148798B (en) * | 2014-09-04 | 2016-05-04 | 芜湖新宝超声波设备有限公司 | Automobile instrument panel ultrasonic welding machine |
| CN107303729A (en) * | 2016-04-21 | 2017-10-31 | 佛山市顺德区金长兴电子科技有限公司 | Auxiliary fasia console ultrasonic welding machine |
| CN108515702A (en) * | 2018-04-29 | 2018-09-11 | 芜湖新宝超声波设备有限公司 | The pickup station of automotive trim panel ultrasonic bonding assembly line |
| CN109175665A (en) * | 2018-11-19 | 2019-01-11 | 镇江仕德汽车零部件有限公司 | A kind of multistation auto parts and components device for ultrasonic welding |
| CN112453680A (en) * | 2020-11-18 | 2021-03-09 | 上海骄成机电设备有限公司 | Ultrasonic welding device |
| CN116282862A (en) * | 2023-02-15 | 2023-06-23 | 浙江富乐德石英科技有限公司 | Auxiliary equipment for quartz boat fire processing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103660284B (en) | 2016-08-17 |
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Address after: 215106 Suzhou Kaierbo Precision Machinery Co., Ltd., Huanglu Industrial South Zone (Kaierbo Industrial Park), Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee after: Suzhou Kaierbo Technology Co.,Ltd. Address before: 215106 Suzhou Kaierbo Precision Machinery Co., Ltd., Huanglu Industrial South Zone (Kaierbo Industrial Park), Dongshan Avenue, Linhu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee before: SUZHOU KEBER PRECISION MACHINERY Co.,Ltd. |
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