CN204657716U - Lincoln weld and thermal cutting multipurpose workbench - Google Patents

Lincoln weld and thermal cutting multipurpose workbench Download PDF

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Publication number
CN204657716U
CN204657716U CN201520400008.7U CN201520400008U CN204657716U CN 204657716 U CN204657716 U CN 204657716U CN 201520400008 U CN201520400008 U CN 201520400008U CN 204657716 U CN204657716 U CN 204657716U
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China
Prior art keywords
thermal cutting
lincoln weld
casing
guide section
large casing
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Expired - Fee Related
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CN201520400008.7U
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Chinese (zh)
Inventor
朵丛
江灏源
李忠民
谢小四
陈红
周利平
董云菊
王传渝
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Nanjing Institute of Mechatronic Technology
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Nanjing Institute of Mechatronic Technology
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Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

Lincoln weld and thermal cutting multipurpose workbench, comprise the planar deck (3) that there is rectangular opening the centre be installed on support, at two guide rails be made up of Lincoln weld vehicle guide section (4a) and thermal cutting vehicle guide section (4b) that planar deck symmetry is installed; Below thermal cutting vehicle guide section and between platform panel, be reserved with symmetrical tabular weldment cut charging aperture (9); Be provided with below rectangular opening and be welded as a whole with platform panel and bottom fills valvular large casing (1), detachable is provided with and the middle casing (5) of bottom belt sieve aperture that mutually fastens of edge and small box (6) that solder flux is housed in large casing, the circular hole of external 90 ° of stainless steel bends (2) is had above large box bilateral wall, elbow is connected by ring flange (11) and connecting bolt with large casing, and elbow outlet can external both arms movable soot purifier.The utility model utilizes same workbench to realize Lincoln weld and thermal cutting skill operation.

Description

Lincoln weld and thermal cutting multipurpose workbench
Technical field
The utility model belongs to welding, cutter sweep Working table structure technical field.
Background technology
Lincoln weld jig is requisite a kind of workpiece jig facility in welding personnel training and learning process, also can apply to the qualification of welding procedure of welding manufacture enterprise welding product.Current most Lincoln weld welding limited space is in level or level of approximation position, jig is that cost-saving making is simple and crude or directly just weld on the ground, therefore, welding quality is difficult to ensure, wants that it is comparatively difficult for obtaining high-quality weld seam this time.A lot of welding training school, mechanism's Lincoln weld jig just make use of several channel-section steels or I-steel easy making, its drawback produced also is apparent, have that profile is ugly, platform cannot move freely, flexibility is poor, place area occupied large, arc-welding dolly less stable, weldment easily in welding process, affects generation stress by electric arc thermal source or distortion causes weldment to move, and causes and is partially welded.For the welding machine not having flux collection system, solder flux is easily splashed, and solder flux, welding slag are separated, reclaim main dependence manually carries out.For welding personnel training and study, the quality of the design and fabrication of Lincoln weld jig and flexibility, applicability will directly affect weldment quality and welding efficiency.
Thermal cutting refers to utilize concentrates heat energy to make material melt or burn and the method be separated.Thermal cutting is widely used in the processing of metal material blanking, parts in industrial department, waste product waste material disintegrates and installation and removal etc.Due to thermal cutting be welded with direct relation, both heat resource equipments used are identical, and thermal cutting is commonly used for the weldment blanking before welding and joint bevel processing, thus usual by thermal cutting merger in welding technology field.Tabular weldment Cutting platform is divided into by heat energy kind used: 1. gas cutting (gas flame cuttiug).The flame melting metal produced with oxygen mixed combustion with fuel gas is also blown down and is formed otch.2. plasma arc cutting.With plasma arc as thermal source, blown down formed slot by high speed thermion gas (as nitrogen, argon and the mist such as argon nitrogen, argon hydrogen) deposite metal.Under similarity condition, the cutting speed of plasma arc is greater than gas cutting, and cutting material scope is also wider than gas cutting.3. electric arc cutting.Utilize the cutting that electric arc carries out as thermal source.Carbon arc cutting, gouge and cored rod electric arc can be divided into cut 3 kinds.4. laser cutting.Utilize the cutting that laser beam carries out as thermal source.
Usual welding piece retaining wall on slope method has machining and thermal source to process two kinds.Machining mainly relies on car, milling, plane or special beveling machine to carry out retaining wall on slope to test specimen welding position to be welded, and its flexibility (adaptability) of operation is good, and the comparatively wide model of rapidoprint, precision is high.But drawback is obvious compared with processing with thermal source, be mainly manifested in working (machining) efficiency process with thermal source compared with relatively low, processing cost is high, and equipment operator's labour intensity is large, high to human users's skill set requirements, poor for irregular material flexibility (adaptability) of operation, mobile very flexible etc.Therefore, in conjunction with solder technology staff training and learning content, finding a kind of material retaining wall on slope method making it more effective alternative machining in conjunction with specialty characteristics is exactly thermal cutting processing method.
Along with develop rapidly and the progress of solder technology, society is more and more higher to the requirement of welding personnel technical ability, more and more comprehensive, and single welding method training and study can not meet the demand of society.And for learner and teaching side, owing to usually there is no enough places and applicable workbench to meet omnibearing welding teaching, usually can only facility more by drawback, comparatively simple and crude in fixing welding region or directly just give training on product and learn, both the risk that product produces weld defect had been added, again limit the expansion of the content of courses, be difficult to teach under limited conditions comprehensively weld technical ability to student.
Summary of the invention
The purpose of this utility model is to adapt to social demand more comprehensively, abundant training and learning content, overcome the problem of teaching lack of space, there is provided one that same workbench can be utilized to realize multiple operation, the multipurpose workbench to the comprehensive Lincoln weld of student and thermal cutting technical ability can be taught under limited conditions.
The purpose of this utility model is achieved by the following technical solution:
Lincoln weld and thermal cutting multipurpose workbench, include the planar deck that the centre be installed on support offers rectangular opening, at two guide rails be made up of Lincoln weld vehicle guide section and thermal cutting vehicle guide section that planar deck symmetry is installed; Below the thermal cutting vehicle guide section on both sides and be reserved with symmetrical tabular weldment between platform panel and cut charging aperture; Below rectangular opening, be provided with the large casing mainly as collection container be welded as a whole with platform panel, valve is equipped with in the bottom of large casing; In large casing, be provided with detachable and edge mutually fasten in casing and small box, when Lincoln weld as the uniform sieve aperture of bottom half in welding slag and solder flux bolter, when Lincoln weld as welding flux backing use small box built with solder flux; Above the two side that large casing is relative, offer circular hole respectively, circular hole is circumscribed with 90 ° of stainless steel bends, and elbow and large casing are connected and fixed by ring flange and connecting bolt, and the outlet of elbow can external both arms movable soot purifier.
The utility model is provided with strap brake universal wheel in the supporting leg bottom of support.Described sieve aperture is the aperture of φ 5 ㎜.The charging scope of described tabular weldment cutting charging aperture is 1 ㎜-40 ㎜.
The utility model is by by Lincoln weld vehicle guide part, thermal cutting vehicle guide part, three independently stainless steel casings, cutting charging aperture, the various different component integrations such as fume purifier interface, on one piece of platform panel, can adapt to Lincoln weld welding, tabular weldment thermal cutting demand.By Lincoln weld vehicle guide part, thermal cutting vehicle guide part is selected, adopt unique three independently simple assemblings of stainless steel casing, replacing, Lincoln weld welding can be carried out to sheet material separately and polymorphic type is cut, just can obtain than more comprehensive training and learning in a relatively little platform.Its advantage be convenient, flexible, save place, make material cheap, Lincoln weld welding or multiple types thermal cutting training demand can be adapted to, can need arbitrarily to carry out dismounting, movement according to training and learning content, select, with the renewal of assembly, multiple Lincoln weld, thermal cutting project needs can be met by training, learning content.
The utility model achieves also to hocket in a less platform welding and thermal cutting operation, thus substantially increase welding personnel skills training, study comprehensive.Compare existing job family platform and have larger development and progression, workbench is made to have more practicality, flexibility, economy, security, also have more hommization, the demand of current all Lincoln weld welding and thermal cutting work contest, training, study, occupational qualification level identification project can be met.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Detailed description of the invention
As shown in Figure 1, Lincoln weld described in the utility model and thermal cutting multipurpose workbench, include the planar deck 3 that the centre be installed on support 10 offers rectangular opening 3a, at two guide rails be made up of Lincoln weld vehicle guide section 4a and thermal cutting vehicle guide section 4b that planar deck symmetry is installed.Flat surface plate material thickness 25 ㎜ 45# steel plate makes, and adopts 4 12# channel-section steels to strengthen, and fully ensures rigidity and flatness, prevents distortion.Four supporting legs of support adopt φ 108 ㎜ seamless steel pipe to make, and strap brake universal wheel 12 is equipped with in bottom, is convenient to whole workbench and moves and fix.Below the thermal cutting vehicle guide section 4b on both sides and be reserved with symmetrical tabular weldment between platform panel 3 and cut charging aperture 9, the charging scope of this tabular weldment cutting charging aperture is 1 ㎜-40 ㎜, sheet material within the scope of this can be suitable for the cutting of this platform, and cutting material thickness is mainly determined according to cutting power supply.Below rectangular opening 3a, be provided with the large casing 1 be welded as a whole with platform panel, valve 1a is equipped with in the bottom of large casing 1.As collecting flux container when large casing Main Function is Lincoln weld, again can as waste collection reservoirs during thermal cutting, water can be added in inside simultaneously, effect is mainly used in cooling cutting material and high-temperature metal, the simultaneously water harmful flue dust that can also adsorb, produce when reducing thermal cutting, bottom mounted valve, can store water as required or be discharged by water.φ 150 ㎜ circular hole 1b is offered respectively above the two side that large casing is relative, circular hole is circumscribed with 90 ° of stainless steel bends 2, elbow and large casing are connected and fixed by ring flange 11, connecting bolt 8 and packing ring 7, installing hole can be adjusted as required angle adjustment is carried out to 90 ° of stainless steel bends, adjustment angle is upwards vertical, upper oblique 45 °, level, declivity 45 ° and downward vertically.The outlet of elbow can external both arms movable soot purifier.Owing to can discharge a large amount of pernicious gases and nitrogen-containing oxide in welding, cutting process, configuration both arms movable soot purifier, can ensure the concentration of pernicious gas to control below prescribed limit.In welding or cutting process, workbench adopts lower air draught pattern, and not only flue dust capturing efficiency is higher, and more beautiful and applicable than upper air draught pattern.Be provided with in large casing can as required fast free dismounting and edge mutually fasten in casing 5 and small box 6, middle casing when Lincoln weld mainly as the bolter of welding slag and solder flux, the sieve aperture 5a of uniform φ 5 ㎜ bottom it, above welding slag particle senior general is blocked in, the little meeting of flux particle thing is convenient to again recycle because Action of Gravity Field falls in the large casing in below.The small box Main Function of the top uses as welding flux backing when being Lincoln weld.During welding; solder flux is filled in small box inside; weldment is placed in small box inside; face of weld exposes; the back side and solder flux are fully fitted; weld seam melts metal and relies on the solder flux in welding tractor funnel to protect, and back of weld is not produced pore by outside air invasion to ensure, avoids weldment also to be needed solder flux to protect by burn-through simultaneously.

Claims (4)

1. Lincoln weld and thermal cutting multipurpose workbench, it is characterized in that, include the planar deck (3) that the centre be installed on support (10) offers rectangular opening (3a), at two guide rails be made up of Lincoln weld vehicle guide section (4a) and thermal cutting vehicle guide section (4b) that planar deck symmetry is installed; Be reserved with symmetrical tabular weldment between thermal cutting vehicle guide section (4b) below on both sides and platform panel (3) and cut charging aperture (9); Rectangular opening (3a) below is provided with the large casing (1) mainly as collection container be welded as a whole with platform panel, and valve (1a) is equipped with in the bottom of large casing (1); In large casing, be provided with detachable and edge mutually fasten in casing (5) and small box (6), when Lincoln weld as the uniform sieve aperture of bottom half (5a) in welding slag and solder flux bolter, when Lincoln weld as welding flux backing use small box built with solder flux; Circular hole (1b) is offered respectively above the two side that large casing is relative, circular hole is circumscribed with 90 ° of stainless steel bends (2), elbow and large casing are connected and fixed by ring flange (11) and connecting bolt (8), and the outlet of elbow can external both arms movable soot purifier.
2. Lincoln weld according to claim 1 and thermal cutting multipurpose workbench, is characterized in that, is provided with strap brake universal wheel (12) in the supporting leg bottom of support (10).
3. Lincoln weld according to claim 1 and 2 and thermal cutting multipurpose workbench, is characterized in that, described sieve aperture is the aperture of φ 5 ㎜.
4. Lincoln weld according to claim 1 and 2 and thermal cutting multipurpose workbench, is characterized in that, the charging scope of described tabular weldment cutting charging aperture is 1 ㎜-40 ㎜.
CN201520400008.7U 2015-06-11 2015-06-11 Lincoln weld and thermal cutting multipurpose workbench Expired - Fee Related CN204657716U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520400008.7U CN204657716U (en) 2015-06-11 2015-06-11 Lincoln weld and thermal cutting multipurpose workbench

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520400008.7U CN204657716U (en) 2015-06-11 2015-06-11 Lincoln weld and thermal cutting multipurpose workbench

Publications (1)

Publication Number Publication Date
CN204657716U true CN204657716U (en) 2015-09-23

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ID=54128149

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107486723A (en) * 2017-08-14 2017-12-19 青岛武晓集团股份有限公司 A kind of new yoke plate automatic production line and technique
TWI667091B (en) * 2016-10-26 2019-08-01 新加坡商雲網科技新加坡有限公司 Cutting apparatus and cutting method using the same
CN111230382A (en) * 2020-02-20 2020-06-05 高峰 Valve and flange connection welding processing technology
CN112276318A (en) * 2020-10-29 2021-01-29 武汉一冶钢结构有限责任公司 Comprehensive processing device for low-smoke environment-friendly groove

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI667091B (en) * 2016-10-26 2019-08-01 新加坡商雲網科技新加坡有限公司 Cutting apparatus and cutting method using the same
CN107486723A (en) * 2017-08-14 2017-12-19 青岛武晓集团股份有限公司 A kind of new yoke plate automatic production line and technique
CN111230382A (en) * 2020-02-20 2020-06-05 高峰 Valve and flange connection welding processing technology
CN112276318A (en) * 2020-10-29 2021-01-29 武汉一冶钢结构有限责任公司 Comprehensive processing device for low-smoke environment-friendly groove
CN112276318B (en) * 2020-10-29 2022-04-15 武汉一冶钢结构有限责任公司 Comprehensive processing device for low-smoke environment-friendly groove

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150923

Termination date: 20200611

CF01 Termination of patent right due to non-payment of annual fee