CN204651167U - A kind of large-scale magnet ring electrical inductance automatic winding machine - Google Patents
A kind of large-scale magnet ring electrical inductance automatic winding machine Download PDFInfo
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- CN204651167U CN204651167U CN201520132516.1U CN201520132516U CN204651167U CN 204651167 U CN204651167 U CN 204651167U CN 201520132516 U CN201520132516 U CN 201520132516U CN 204651167 U CN204651167 U CN 204651167U
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- magnet ring
- enamelled wire
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- line ball
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Abstract
The utility model belongs to the manufacture field of large-scale magnet ring inductance, particularly relates to a kind of large-scale magnetic ring automatic winding and method for winding.Described coil winding machine comprises pay off rack, directive wheel and automatic tangent device, and sub-thread or multiply are treated to be stored on pay off rack around enamelled wire, and guide to bottom magnet ring by directive wheel by its end of a thread; It is characterized in that, also comprise: a thread guide devices, for the tractive of the end of a thread; One rotates winding bracket group, completes storage line and the unwrapping wire of whole enamelled wire; One preforming line ball rod, is treating around enamelled wire before to magnet ring, and first contact excellent with preforming line ball is pressed into certain angle, then is wound on magnet ring; And a cylinder handgrip, be positioned at above magnet ring, when enamelled wire completes after the magnet ring coiling of a week, capture magnet ring and also continue coiling after rotating an angle.The utility model revolutionizes the main present situation relying on artificial coiling in prior art, achieves Full-automatic coiling, greatly improves the quality of production and efficiency.
Description
Technical field
The utility model belongs to large-scale magnet ring inductance and manufactures field, particularly relates to a kind of large-scale magnet ring electrical inductance automatic winding machine.
Background technology
Magnet ring inductance be electrically, one of the most frequently used equipment in the field such as automation.In prior art, for larger-diameter magnet ring inductance, what still adopt is the winding method of manual type, need several workman to expend the long period just can complete, and adopt the magnetic ring coil unstable properties of manual type coiling, of low quality, this has become the technical bottleneck that magnet ring manufactures field.
Utility model content
The purpose of this utility model is the automatic coil winding machine being applied to the coiling of large-scale magnet ring inductance providing a kind of full-automation.
The technical solution of the utility model is as follows:
A kind of large-scale magnet ring electrical inductance automatic winding machine, described coil winding machine comprises pay off rack, directive wheel and automatic tangent device, and sub-thread or multiply are treated to be stored on pay off rack around enamelled wire, and guide to bottom magnet ring by directive wheel by its end of a thread; It is characterized in that, also comprise:
One thread guide devices, described thread guide devices also comprises hub, lead-in wire grappling fixture and lead wire lever; Sub-thread or multiply enamelled wire thread end clamp fasten by described hub, after lead-in wire grappling fixture clamping hub, are pulled to above magnet ring by lead wire lever by enamelled wire the end of a thread through magnet ring;
One rotates winding bracket group, and described rotation winding bracket group is made up of the identical rotation drum stand of two specifications and a circular guideway; Described two rotation drum stands are installed on circular guideway and also can move in a circle along circular guideway, himself also can do the spinning motion of 360 degree and move vertically simultaneously; Treat that coiling magnet ring is placed in circular guideway circle; Include the second tension disk in described rotation drum stand, described second tension disk clamps and is fixedly pulled to the hub above magnet ring; And at least 5 pulleys are installed, wherein the first pulley (a) and the 4th pulley (d) are positioned at the upper left quarter and right lower quadrant that rotate drum stand, all can do the relative movement about level, the 4th pulley (d) can carry out elastic motion separately; Second pulley (b) and the 3rd pulley (c) symmetrical, be positioned at and rotate the middle part of drum stand, the motion of circle rail can be done around a fixed point each other; 5th pulley (e) is positioned at the lower left quarter rotating drum stand; 5 pulleys entirety can do elastic motion;
One preforming line ball rod, described preforming line ball rod move around the ring wall of magnet ring, is treating that first contact excellent with preforming line ball is pressed into certain angle, then is wound on magnet ring around enamelled wire before to magnet ring;
One line ball top board, described line ball top board is positioned at the lateral wall place of large-scale magnet ring, when there being enamelled wire to be wound on lateral wall, withstanding enamelled wire and making it fix;
And a cylinder handgrip, be positioned at above magnet ring, when enamelled wire completes after the magnet ring coiling of a week, capture magnet ring and also continue coiling after rotating an angle.
Further, described hub comprises termination and line concentration portion, and described tip shapes is arrow shaped, and with lead-in wire grappling fixture mating shapes.
Further, cross section, described line concentration portion is rectangle or circle, and multiply enamelled wire thread end clamp fastens rectangularity or circular arrangement.
Further, described preforming line ball rod is rigid element, and length is not shorter than the width of sub-thread or multiply enamelled wire.
Further, described preforming line ball rod is connected with a control assembly, described control assembly controls the movement locus around the motion of magnet ring wall of preforming line ball rod, first contact with preforming line ball rod and roll at angle before enamelled wire is wound to magnet ring wall, the knuckle of described enamelled wire matches consistent with magnet ring ring wall angle.
The beneficial effects of the utility model are: the utility model revolutionizes large gauge magnet ring inductance in prior art and mainly relies on the present situation of artificial coiling, achieves Full-automatic coiling, greatly improves production efficiency.The technology such as the rotation winding bracket group that the utility model adopts, preforming compacting rod also effectively can improve the quality of coiling magnet ring, strengthen the useful life of magnet ring job stability.
Accompanying drawing explanation
Fig. 1-1 is coil winding machine overall structure schematic diagram of the present utility model.
Fig. 1-2 to Fig. 1-9 is winding process schematic diagrames of the utility model coil winding machine.
Fig. 2-1,2-2,2-3,2-4,2-5-1,2-5-2,2-6 are rotation winding bracket of the present utility model storage line movement decomposition schematic diagrames.
Fig. 3-1 to 3-4 is the track movement decomposition schematic diagram of rotation winding bracket of the present utility model along circular guideway.
Fig. 4-1 to 4-4 is rotation winding bracket body rotation track movement decomposition schematic diagram of the present utility model.
Fig. 5-1 to Fig. 5-8 is rotation winding bracket unwrapping wire movement decomposition schematic diagrames of the present utility model.
Fig. 6-1 is hub architecture schematic diagram of the present utility model; 6-2-1,6-2-2 hub cross section of the present utility model and corresponding A-A face structural representation; 6-3-1,6-3-2 are hub section of the present utility model and corresponding A-A face structural representation.
Fig. 7 is hub of the present utility model and lead-in wire grappling fixture structural representation.
Fig. 8 is the operating diagram of preforming line ball rod of the present utility model.
Wherein, 1-pay off rack, 2-directive wheel, 3-automatic tangent device, 4-enamelled wire, 5-thread guide devices, 51-hub, 511-termination, line concentration portion, 512-square-section, 513-circular cross-section line concentration portion, 52-first tension disk, 53-second tension disk, 54-goes between grappling fixture, 55-lead wire lever, and 61-first rotates winding bracket, 62-second rotates winding bracket, 7-circular guideway, a-first pulley, b-second pulley, c-the 3rd pulley, d-the 4th pulley, e-the 5th pulley, 8-preforming line ball rod, 9-line ball top board, 10-cylinder handgrip, 11-magnet ring cross section.
Embodiment
Below in conjunction with accompanying drawing, detailed elaboration is done to specific embodiments of the present utility model.
As Figure 1-1, the large-scale magnet ring rigid line automatic coil winding machine concrete structure for realizing above-mentioned coiling function is as follows:
A kind of large-scale magnetic ring automatic winding, described coil winding machine comprises pay off rack 1, directive wheel 2 and automatic tangent device 3, treats to be stored on pay off rack 1 around enamelled wire, and is guided to bottom magnet ring by its end of a thread by directive wheel 2.Both can be sub-thread around enamelled wire, and also can be multiply, generally be no more than 10 strands, per share diameter 0.5 ~ 3mm.Also comprise a thread guide devices 5.Thread guide devices 5 is made up of hub, lead-in wire grappling fixture and lead wire lever etc.Hub is used for being clamped by enamelled wire the end of a thread and fixing, and shape and the structure of lead-in wire grappling fixture match with hub, after clamping hub, are pulled to above magnet ring by enamelled wire the end of a thread by lead wire lever through magnet ring.Lead wire lever is designed to have retractable.
Also comprise a rotation winding bracket group, the rotation drum stand identical by two specifications, namely first rotates drum stand 61 and the second rotation drum stand 62, and a circular guideway 7 forms.Two rotation drum stands are installed on circular guideway and also can move in a circle along circular guideway, and the spinning motion that simultaneously himself also can do 360 degree prevents coiling from superposing with moving axially.Treat that coiling magnet ring is placed in central authorities in circular guideway circle.Include the second tension disk 53, second tension disk in rotation drum stand clamp and be fixedly pulled to the hub above magnet ring.And at least 5 pulleys are installed, wherein the first pulley (a) and the 4th pulley (d) are positioned at the upper left quarter and right lower quadrant that rotate drum stand, all can do the relative movement about level, the 4th pulley (d) can carry out elastic motion separately; Second pulley (b) and the 3rd pulley (c) symmetrical, be positioned at and rotate the middle part of drum stand, the motion of circle rail can be done around a fixed point each other; 5th pulley (e) is positioned at the lower left quarter rotating drum stand; 5 pulleys entirety can do elastic motion.
The utility model is designed for the automatic winding of large-scale magnet ring inductance sub-thread or multiply rigid line, and magnet ring is more fragile comparatively speaking, if by the direct coiling of enamelled wire rigid line of multiply on magnet ring, the cracked of magnet ring may be caused, and coiling effect is also undesirable.Therefore the application is ad hoc in respect of a preforming line ball rod 8, as shown in Figure 8, for before saying in enamelled wire coiling to magnet ring, first suppresses at angle.Preforming line ball rod 8 moves around the ring wall of magnet ring, by the angle designed and position, and stretching motion.Therefore, preforming line ball rod is also connected with a control assembly, controls the flexible of preforming line ball rod and position.
Also include a line ball top board 9, be positioned at the lateral wall place of large-scale magnet ring, when there being enamelled wire to be wound on lateral wall, withstanding enamelled wire and making it fix.
And a cylinder handgrip 10, be positioned at above magnet ring, when enamelled wire completes after the magnet ring coiling of a week, capture magnet ring and also continue coiling after rotating an angle.
Shown in Fig. 1-2 to Fig. 1-9, details are as follows for the winding process of automatic coil winding machine of the present utility model:
1, by pay off rack, sub-thread or multiply (maximum 8 strands, sub-thread diameter 3mm) enamelled wire hub are fixed, by directive wheel, then clamp hub by lead-in wire handgrip, through magnet ring center, by the end of a thread traction above magnet ring.
2, when hub is through the second automatic tension disk, cylinder clamps hub, and the first pulley a and the 4th pulley d that at this moment rotate drum stand move respectively to enamelled wire direction and be close to enamelled wire, keeps enamelled wire to tighten and vertical.Second pulley b and the 3rd pulley c starts to be rotated counterclockwise around fixed point, enamelled wire is carried out storage line on rotation drum stand, pulley b and pulley c often stores up line one circle, pulley d raises a wire winding layer, the height of wire winding layer is directly proportional to the number of share of stock of enamelled wire, and enamelled wire guides the position of b, c pulley storage line along the path after raising.
3, when storing up line length and reaching the winding length of default magnetic ring coil, the first automatic tension disk clamping, enamelled wire cuts by electrotome, whole unwrapping wire with store up line end-of-job.
4, after unwrapping wire and storage line end-of-job, rotate winding bracket and start to rotate in a counter-clockwise direction, when rotating to certain angle, preforming line ball rod stretches out according to pre-set programs, rotates winding bracket and continues annularly rail moving.
5, enamelled wire is around before magnet ring, first excellent in leading portion pre-bending through line ball, the position that then retraction of line ball rod is original, rotates winding bracket and continues along ring rail continuation counterclockwise movement.
6, when first rotate drum stand position go to rotates winding bracket location swap with second time, first rotates drum stand body starts inverse time stopping when turning to 180 degree.
7, thread guide devices stretches out lead wire lever and rotates drum stand through second, again through magnet ring, after clamping hub with lead-in wire handgrip, the first pulley rotating drum stand starts the enamelled wire turned clockwise storing and releases, lead wire lever synchronously reclaims, and enamelled wire is pulled to the second rotation drum stand.
8, when thread guide devices is recovered to the tension disk of the second winding bracket, hub clamps and fixes by tension disk, thread guide devices exits, second pulley that rotates rotated in drum stand starts to be rotated counterclockwise storage line, meanwhile the enamelled wire stored up before is released clockwise by the first pulley rotating drum stand, when arriving last lap, line ball top board compresses the enamelled wire on magnet ring, second rotates drum stand revolution, enamelled wire is loosened, depart from pulley, at this moment pulley integral starts to sink, and leaves enamelled wire storage line tracking.
9, when the second rotation drum stand storage line finally encloses, the shaping line ball rod of Synchronous Pre stretches out, and after being shaped, line ball rod exits, and second rotates drum stand tightens up, and completes magnet ring coiling work.
10, when enamelled wire is after coiling certain position, magnet ring is picked up by cylinder handgrip, along coiling opposite spin, avoids the interference between coiling and cylinder handgrip.
11, when magnetic ring coil is higher, for avoiding coiling and magnet ring not to be close to, during every coiling outer ring, external surface shape is kept by line ball top board.
Fig. 3-1 to 3-4 is the track movement decomposition schematic diagram of rotation winding bracket of the present utility model along circular guideway.Fig. 4-1 to 4-4 is rotation winding bracket body rotation track movement decomposition schematic diagram of the present utility model.Fig. 5-1 to Fig. 5-8 is rotation winding bracket unwrapping wire movement decomposition schematic diagrames of the present utility model.
Fig. 6-1,6-2-1,6-2-2,6-3-1,6-3-2 are hub architecture figure of the present utility model, cross section and corresponding A-A face, section and corresponding A-A face schematic diagram.Hub of the present utility model comprises termination 511, and line concentration portion.The cross sectional shape in line concentration portion can be square, as 512, also can be circular as 513.Tip shapes is arrow shaped, and with lead-in wire grappling fixture mating shapes.
Fig. 7 is hub of the present utility model and lead-in wire grappling fixture structural representation.In fact hub can have multiple, as long as firmly combine both realizing with lead-in wire grappling fixture structure.Comparatively preferred scheme is illustrate only in the present embodiment.
Claims (5)
1. a large-scale magnet ring electrical inductance automatic winding machine, described coil winding machine comprises pay off rack, directive wheel and automatic tangent device, and sub-thread or multiply are treated to be stored on pay off rack around enamelled wire, and guide to bottom magnet ring by directive wheel by its end of a thread; It is characterized in that, also comprise:
One thread guide devices, described thread guide devices also comprises hub, lead-in wire grappling fixture and lead wire lever; Sub-thread or multiply enamelled wire thread end clamp fasten by described hub, after lead-in wire grappling fixture clamping hub, are pulled to above magnet ring by lead wire lever by enamelled wire the end of a thread through magnet ring;
One rotates winding bracket group, and described rotation winding bracket group is made up of the identical rotation drum stand of two specifications and a circular guideway; Described two rotation drum stands are installed on circular guideway and also can move in a circle along circular guideway, himself also can do the spinning motion of 360 degree and move vertically simultaneously; Treat that coiling magnet ring is placed in circular guideway circle; Include the second tension disk in described rotation drum stand, described second tension disk clamps and is fixedly pulled to the hub above magnet ring; And at least 5 pulleys are installed, wherein the first pulley (a) and the 4th pulley (d) are positioned at the upper left quarter and right lower quadrant that rotate drum stand, all can do the relative movement about level, the 4th pulley (d) can carry out elastic motion separately; Second pulley (b) and the 3rd pulley (c) symmetrical, be positioned at and rotate the middle part of drum stand, the motion of circle rail can be done around a fixed point each other; 5th pulley (e) is positioned at the lower left quarter rotating drum stand; 5 pulleys entirety can do elastic motion;
One preforming line ball rod, described preforming line ball rod move around the ring wall of magnet ring, is treating that first contact excellent with preforming line ball is pressed into certain angle, then is wound on magnet ring around enamelled wire before to magnet ring;
One line ball top board, described line ball top board is positioned at the lateral wall place of large-scale magnet ring, when there being enamelled wire to be wound on lateral wall, withstanding enamelled wire and making it fix;
And a cylinder handgrip, be positioned at above magnet ring, when enamelled wire completes after the magnet ring coiling of a week, capture magnet ring and also continue coiling after rotating an angle.
2. one according to claim 1 large-scale magnet ring electrical inductance automatic winding machine, is characterized in that: described hub comprises termination and line concentration portion, and described tip shapes is arrow shaped, and with lead-in wire grappling fixture mating shapes.
3. one according to claim 1 large-scale magnet ring electrical inductance automatic winding machine, is characterized in that: cross section, described line concentration portion is rectangle or circle, and multiply enamelled wire thread end clamp fastens rectangularity or circular arrangement.
4. one according to claim 1 large-scale magnet ring electrical inductance automatic winding machine, is characterized in that: described preforming line ball rod is rigid element, and length is not shorter than the width of sub-thread or multiply enamelled wire.
5. one according to claim 4 large-scale magnet ring electrical inductance automatic winding machine, it is characterized in that: described preforming line ball rod is connected with a control assembly, described control assembly controls the movement locus around the motion of magnet ring wall of preforming line ball rod, first contact with preforming line ball rod and roll at angle before enamelled wire is wound to magnet ring wall, the knuckle of described enamelled wire matches consistent with magnet ring ring wall angle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520132516.1U CN204651167U (en) | 2015-03-09 | 2015-03-09 | A kind of large-scale magnet ring electrical inductance automatic winding machine |
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| CN201520132516.1U CN204651167U (en) | 2015-03-09 | 2015-03-09 | A kind of large-scale magnet ring electrical inductance automatic winding machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104900395A (en) * | 2015-03-09 | 2015-09-09 | 廊坊英博电气有限公司 | A large magnet ring inductor automatic winding machine and winding method |
| CN113131693A (en) * | 2021-05-19 | 2021-07-16 | 苏州新智机电工业有限公司 | Winding machine with wire-missing early warning function |
| CN113903592A (en) * | 2021-09-23 | 2022-01-07 | 杭州中芯微电子有限公司 | RFID filter magnetic ring inductance kinking device |
-
2015
- 2015-03-09 CN CN201520132516.1U patent/CN204651167U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104900395A (en) * | 2015-03-09 | 2015-09-09 | 廊坊英博电气有限公司 | A large magnet ring inductor automatic winding machine and winding method |
| CN113131693A (en) * | 2021-05-19 | 2021-07-16 | 苏州新智机电工业有限公司 | Winding machine with wire-missing early warning function |
| CN113131693B (en) * | 2021-05-19 | 2023-11-24 | 苏州新智机电工业有限公司 | Winding machine with wire-shortage early warning function |
| CN113903592A (en) * | 2021-09-23 | 2022-01-07 | 杭州中芯微电子有限公司 | RFID filter magnetic ring inductance kinking device |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150916 Effective date of abandoning: 20170125 |