CN104900396A - A rotating winding support group for a large magnet ring inductor automatic winding machine - Google Patents
A rotating winding support group for a large magnet ring inductor automatic winding machine Download PDFInfo
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- CN104900396A CN104900396A CN201510102159.9A CN201510102159A CN104900396A CN 104900396 A CN104900396 A CN 104900396A CN 201510102159 A CN201510102159 A CN 201510102159A CN 104900396 A CN104900396 A CN 104900396A
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- magnet ring
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- drum stand
- rotating winding
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Abstract
The invention relates to the field of manufacture of large magnet ring inductors and specifically discloses a rotating winding support group for a large magnet ring inductor automatic winding machine. The rotating winding support group comprises two rotating winding frames of the same specification and a circular guide rail, wherein the two rotating winding frames are installed on the circular guide rail and perform circular motions along the circular guide rail. The two rotating winding frames can also perform 360-degree spinning motion and axial movement. Magnet rings for winding are located in the circle of the circular guide rail. Each rotating winding frame comprises a second wire clamping device which clamps and fixes a hub pulled to be above the magnet rings. At least five pulleys are installed which can perform telescopic movement back and forth integrally. The rotating winding support group radically changes the status quo that manual winding dominates the production in the prior art, realizes fully automatic winding and improves the production quality and efficiency greatly.
Description
Technical field
The invention belongs to large-scale magnet ring inductance and manufacture field, particularly relate to a kind of rotation winding bracket group for large-scale magnet ring electrical inductance automatic winding machine.
Background technology
Magnet ring inductance be electrically, one of the most frequently used equipment in the field such as automation.In prior art, for larger-diameter magnet ring inductance, what still adopt is the winding method of manual type, need several workman to expend the long period just can complete, and adopt the magnetic ring coil unstable properties of manual type coiling, of low quality, this has become the technical bottleneck that magnet ring manufactures field.
Summary of the invention
The object of the present invention is to provide a kind of rotation winding bracket group for large-scale magnet ring electrical inductance automatic winding machine.
Technical scheme of the present invention is as follows:
For a rotation winding bracket group for large-scale magnet ring electrical inductance automatic winding machine, it is characterized in that:
Described rotation winding bracket group is made up of the identical rotation drum stand of two specifications and a circular guideway; Described two rotation drum stands are installed on circular guideway and also can move in a circle along circular guideway, himself also can do the spinning motion of 360 degree and move vertically simultaneously; Treat that coiling magnet ring is placed in circular guideway circle; Include the second tension disk in described rotation drum stand, described second tension disk clamps and is fixedly pulled to the hub above magnet ring; And at least 5 pulleys are installed, wherein the first pulley (a) and the 4th pulley (d) are positioned at the upper left quarter and right lower quadrant that rotate drum stand, all can do the relative movement about level, the 4th pulley (d) can carry out elastic motion separately; Second pulley (b) and the 3rd pulley (c) symmetrical, be positioned at and rotate the middle part of drum stand, the motion of circle rail can be done around a fixed point each other; 5th pulley (e) is positioned at the lower left quarter rotating drum stand; 5 pulleys entirety can do elastic motion.
Beneficial effect of the present invention is: the invention provides a kind of rotation winding bracket group for large-scale magnet ring electrical inductance automatic winding machine.Large-scale magnet ring electrical inductance automatic winding machine revolutionizes large gauge magnet ring inductance in prior art and mainly relies on the present situation of artificial coiling, achieves Full-automatic coiling, greatly improves production efficiency.The technology such as the rotation winding bracket group that the present invention adopts, preforming compacting rod also effectively can improve the quality of coiling magnet ring, strengthen the useful life of magnet ring job stability.
Accompanying drawing explanation
Fig. 1-1 is large-scale magnet ring electrical inductance automatic winding machine overall structure schematic diagram.
Fig. 1-2 to Fig. 1-9 is large-scale magnet ring electrical inductance automatic winding machine winding process schematic diagrames.
Fig. 2-1 to Fig. 2-6 is rotation winding bracket of the present invention storage line movement decomposition schematic diagrames.
Fig. 3-1 to 3-4 is the track movement decomposition schematic diagram of rotation winding bracket of the present invention along circular guideway.
Fig. 4-1 to 4-4 is rotation winding bracket body rotation track movement decomposition schematic diagram of the present invention.
Fig. 5-1 to Fig. 5-8 is rotation winding bracket unwrapping wire movement decomposition schematic diagrames of the present invention.
Fig. 6-1,6-2,6-3 large-scale magnet ring electrical inductance automatic winding machine hub architecture and schematic cross-section.
Fig. 7 is large-scale magnet ring electrical inductance automatic winding machine hub and lead-in wire grappling fixture structural representation.
Fig. 8 is the operating diagram of large-scale magnet ring electrical inductance automatic winding machine preforming line ball rod.
Wherein, 1-pay off rack, 2-directive wheel, 3-automatic tangent device, 4-enamelled wire, 5-thread guide devices, 51-hub, 511-termination, line concentration portion, 512-square-section, 513-circular cross-section line concentration portion, 52-first tension disk, 53-second tension disk, 54-goes between grappling fixture, 55-lead wire lever, and 61-first rotates winding bracket, 62-second rotates winding bracket, 7-circular guideway, a-first pulley, b-second pulley, c-the 3rd pulley, d-the 4th pulley, e-the 5th pulley, 8-preforming line ball rod, 9-line ball top board, 10-cylinder handgrip, 11-magnet ring cross section.
Embodiment
Below in conjunction with accompanying drawing, detailed elaboration is done to specific embodiment of the invention scheme.
As shown in Figure 1, the large-scale magnet ring rigid line automatic coil winding machine concrete structure for realizing above-mentioned coiling function is as follows:
A kind of large-scale magnetic ring automatic winding, described coil winding machine comprises pay off rack 1, directive wheel 2 and automatic tangent device 3, treats to be stored on pay off rack 1 around enamelled wire, and is guided to bottom magnet ring by its end of a thread by directive wheel 2.Both can be sub-thread around enamelled wire, and also can be multiply, generally be no more than 10 strands, per share diameter 0.5 ~ 3mm.Also comprise a thread guide devices 5.Thread guide devices 5 is made up of hub, lead-in wire grappling fixture and lead wire lever etc.Hub is used for being clamped by enamelled wire the end of a thread and fixing, and shape and the structure of lead-in wire grappling fixture match with hub, after clamping hub, are pulled to above magnet ring by enamelled wire the end of a thread by lead wire lever through magnet ring.Lead wire lever is designed to have retractable.
Also comprise a rotation winding bracket group, the rotation drum stand identical by two specifications, namely first rotates drum stand 61 and the second rotation drum stand 62, and a circular guideway 7 forms.Two rotation drum stands are installed on circular guideway and also can move in a circle along circular guideway, and the spinning motion that simultaneously himself also can do 360 degree prevents coiling from superposing with moving axially.Treat that coiling magnet ring is placed in central authorities in circular guideway circle.Include the second tension disk 53, second tension disk in rotation drum stand clamp and be fixedly pulled to the hub above magnet ring.And at least 5 pulleys are installed, wherein the first pulley (a) and the 4th pulley (d) are positioned at the upper left quarter and right lower quadrant that rotate drum stand, all can do the relative movement about level, the 4th pulley (d) can carry out elastic motion separately; Second pulley (b) and the 3rd pulley (c) symmetrical, be positioned at and rotate the middle part of drum stand, the motion of circle rail can be done around a fixed point each other; 5th pulley (e) is positioned at the lower left quarter rotating drum stand; 5 pulleys entirety can do elastic motion.
The present invention is designed for the automatic winding of large-scale magnet ring inductance sub-thread or multiply rigid line, and magnet ring is more fragile comparatively speaking, if by the direct coiling of enamelled wire rigid line of multiply on magnet ring, may cause the cracked of magnet ring, and coiling effect is also undesirable.Therefore the application is ad hoc in respect of a preforming line ball rod 8, as shown in Figure 8, for before saying in enamelled wire coiling to magnet ring, first suppresses at angle.Preforming line ball rod 8 moves around the ring wall of magnet ring, by the angle designed and position, and stretching motion.Therefore, preforming line ball rod is also connected with a control assembly, controls the flexible of preforming line ball rod and position.
Also include a line ball top board 9, be positioned at the lateral wall place of large-scale magnet ring, when there being enamelled wire to be wound on lateral wall, withstanding enamelled wire and making it fix.
And a cylinder handgrip 10, be positioned at above magnet ring, when enamelled wire completes after the magnet ring coiling of a week, capture magnet ring and also continue coiling after rotating an angle.
Shown in Fig. 1-2 to Fig. 1-9, details are as follows for the winding process of automatic coil winding machine of the present invention:
1, by pay off rack, sub-thread or multiply (maximum 8 strands, sub-thread diameter 3mm) enamelled wire hub are fixed, by directive wheel, then clamp hub by lead-in wire handgrip, through magnet ring center, by the end of a thread traction above magnet ring.
2, when hub is through the second automatic tension disk, cylinder clamps hub, and the first pulley a and the 4th pulley d that at this moment rotate drum stand move respectively to enamelled wire direction and be close to enamelled wire, keeps enamelled wire to tighten and vertical.Second pulley b and the 3rd pulley c starts to be rotated counterclockwise around fixed point, enamelled wire is carried out storage line on rotation drum stand, pulley b and pulley c often stores up line one circle, pulley d raises a wire winding layer, the height of wire winding layer is directly proportional to the number of share of stock of enamelled wire, and enamelled wire guides the position of b, c pulley storage line along the path after raising.
3, when storing up line length and reaching the winding length of default magnetic ring coil, the first automatic tension disk clamping, enamelled wire cuts by electrotome, whole unwrapping wire with store up line end-of-job.
4, after unwrapping wire and storage line end-of-job, rotate winding bracket and start to rotate in a counter-clockwise direction, when rotating to certain angle, preforming line ball rod stretches out according to pre-set programs, rotates winding bracket and continues annularly rail moving.
5, enamelled wire is around before magnet ring, first excellent in leading portion pre-bending through line ball, the position that then retraction of line ball rod is original, rotates winding bracket and continues along ring rail continuation counterclockwise movement.
6, when first rotate drum stand position go to rotates winding bracket location swap with second time, first rotates drum stand body starts inverse time stopping when turning to 180 degree.
7, thread guide devices stretches out lead wire lever and rotates drum stand through second, again through magnet ring, after clamping hub with lead-in wire handgrip, the first pulley rotating drum stand starts the enamelled wire turned clockwise storing and releases, lead wire lever synchronously reclaims, and enamelled wire is pulled to the second rotation drum stand.
8, when thread guide devices is recovered to the tension disk of the second winding bracket, hub clamps and fixes by tension disk, thread guide devices exits, second pulley that rotates rotated in drum stand starts to be rotated counterclockwise storage line, meanwhile the enamelled wire stored up before is released clockwise by the first pulley rotating drum stand, when arriving last lap, line ball top board compresses the enamelled wire on magnet ring, second rotates drum stand revolution, enamelled wire is loosened, depart from pulley, at this moment pulley integral starts to sink, and leaves enamelled wire storage line tracking.
9, when the second rotation drum stand storage line finally encloses, the shaping line ball rod of Synchronous Pre stretches out, and after being shaped, line ball rod exits, and second rotates drum stand tightens up, and completes magnet ring coiling work.
10, when enamelled wire is after coiling certain position, magnet ring is picked up by cylinder handgrip, along coiling opposite spin, avoids the interference between coiling and cylinder handgrip.
11, when magnetic ring coil is higher, for avoiding coiling and magnet ring not to be close to, during every coiling outer ring, external surface shape is kept by line ball top board.
Fig. 3-1 to 3-4 is the track movement decomposition schematic diagram of rotation winding bracket of the present invention along circular guideway.Fig. 4-1 to 4-4 is rotation winding bracket body rotation track movement decomposition schematic diagram of the present invention.Fig. 5-1 to Fig. 5-8 is rotation winding bracket unwrapping wire movement decomposition schematic diagrames of the present invention.
Fig. 6-1,6-2,6-3 are hub architecture of the present invention and schematic cross-section.Hub of the present invention comprises termination 511, and line concentration portion.The cross sectional shape in line concentration portion can be square, as in figure 512, also can be circular as in figure 513.Tip shapes is arrow shaped, and with lead-in wire grappling fixture mating shapes.
Fig. 7 is hub of the present invention and lead-in wire grappling fixture structural representation.In fact hub can have multiple, as long as firmly combine both realizing with lead-in wire grappling fixture structure.Comparatively preferred scheme is illustrate only in the present embodiment.
Claims (1)
1., for a rotation winding bracket group for large-scale magnet ring electrical inductance automatic winding machine, it is characterized in that:
Described rotation winding bracket group is made up of the identical rotation drum stand of two specifications and a circular guideway; Described two rotation drum stands are installed on circular guideway and also can move in a circle along circular guideway, himself also can do the spinning motion of 360 degree and move vertically simultaneously; Treat that coiling magnet ring is placed in circular guideway circle; Include the second tension disk in described rotation drum stand, described second tension disk clamps and is fixedly pulled to the hub above magnet ring; And at least 5 pulleys are installed, wherein the first pulley (a) and the 4th pulley (d) are positioned at the upper left quarter and right lower quadrant that rotate drum stand, all can do the relative movement about level, the 4th pulley (d) can carry out elastic motion separately; Second pulley (b) and the 3rd pulley (c) symmetrical, be positioned at and rotate the middle part of drum stand, the motion of circle rail can be done around a fixed point each other; 5th pulley (e) is positioned at the lower left quarter rotating drum stand; 5 pulleys entirety can do elastic motion.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510102159.9A CN104900396B (en) | 2015-03-09 | 2015-03-09 | A rotating winding support group for a large magnet ring inductor automatic winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510102159.9A CN104900396B (en) | 2015-03-09 | 2015-03-09 | A rotating winding support group for a large magnet ring inductor automatic winding machine |
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| CN104900396A true CN104900396A (en) | 2015-09-09 |
| CN104900396B CN104900396B (en) | 2017-01-18 |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3980242A (en) * | 1973-05-29 | 1976-09-14 | Quasar Electronics Corporation | Coil winding machine for toroidal cores employing core holder assembly |
| JPH01232709A (en) * | 1988-03-12 | 1989-09-18 | Toshiba Corp | Device and method for toroidal winding |
| WO1995012887A1 (en) * | 1993-11-03 | 1995-05-11 | Ciba Geigy Ag | Process and device for winding a closed ring core for high-power transformers and chokes |
| CN202058583U (en) * | 2011-05-16 | 2011-11-30 | 诸暨斯通机电设备制造有限公司 | Feeding and winding device used on winding machine |
| CN203134559U (en) * | 2013-03-06 | 2013-08-14 | 林小平 | Annular core winding machine |
| CN203456282U (en) * | 2013-07-16 | 2014-02-26 | 陈政贤 | Annular winding machine with wire shuttle |
| CN204651166U (en) * | 2015-03-09 | 2015-09-16 | 廊坊英博电气有限公司 | A kind of rotation winding bracket group for large-scale magnet ring electrical inductance automatic winding machine |
-
2015
- 2015-03-09 CN CN201510102159.9A patent/CN104900396B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3980242A (en) * | 1973-05-29 | 1976-09-14 | Quasar Electronics Corporation | Coil winding machine for toroidal cores employing core holder assembly |
| JPH01232709A (en) * | 1988-03-12 | 1989-09-18 | Toshiba Corp | Device and method for toroidal winding |
| WO1995012887A1 (en) * | 1993-11-03 | 1995-05-11 | Ciba Geigy Ag | Process and device for winding a closed ring core for high-power transformers and chokes |
| CN202058583U (en) * | 2011-05-16 | 2011-11-30 | 诸暨斯通机电设备制造有限公司 | Feeding and winding device used on winding machine |
| CN203134559U (en) * | 2013-03-06 | 2013-08-14 | 林小平 | Annular core winding machine |
| CN203456282U (en) * | 2013-07-16 | 2014-02-26 | 陈政贤 | Annular winding machine with wire shuttle |
| CN204651166U (en) * | 2015-03-09 | 2015-09-16 | 廊坊英博电气有限公司 | A kind of rotation winding bracket group for large-scale magnet ring electrical inductance automatic winding machine |
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| CN104900396B (en) | 2017-01-18 |
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Effective date of registration: 20201124 Address after: 277000 Yongfu South Road, Xuecheng District, Zaozhuang City, Shandong Province (Xuecheng Industrial Park) Patentee after: Zaozhuang Shunxiang Technology Development Co.,Ltd. Address before: 065001 No. 68 Lotus Road, Langfang Development Zone, Hebei, China Patentee before: LANGFANG IN-POWER ELECTRIC Co.,Ltd. Patentee before: BEIJING IN-POWER ELECTRIC Co.,Ltd. Patentee before: BEIJING IN-POWER NEW ENERGY Co.,Ltd. |
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Effective date of registration: 20210713 Address after: No.99 Tanxue Road, Xuecheng District, Zaozhuang City, Shandong Province Patentee after: Shandong Shengdafei Biotechnology Development Co.,Ltd. Address before: 277000 Yongfu South Road (Xuecheng Industrial Park), Xuecheng District, Zaozhuang City, Shandong Province Patentee before: Zaozhuang Shunxiang Technology Development Co.,Ltd. |
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Denomination of invention: A rotating winding support group for large magnetic ring inductance automatic winding machine Effective date of registration: 20230202 Granted publication date: 20170118 Pledgee: Zaozhuang Rural Commercial Bank Co.,Ltd. Xuecheng sub branch Pledgor: Shandong Shengdafei Biotechnology Development Co.,Ltd. Registration number: Y2023980031885 |
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