CN204640823U - A kind of folded arranging of insulating sheet material is standby - Google Patents
A kind of folded arranging of insulating sheet material is standby Download PDFInfo
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- CN204640823U CN204640823U CN201520245660.6U CN201520245660U CN204640823U CN 204640823 U CN204640823 U CN 204640823U CN 201520245660 U CN201520245660 U CN 201520245660U CN 204640823 U CN204640823 U CN 204640823U
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- folded
- feed mechanism
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- sheet material
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Abstract
The folded arranging that the utility model discloses a kind of insulating sheet material is standby.It comprises folding joins platform and feed mechanism, feed mechanism comprises being separately positioned on to fold joins first of platform both sides, second feed mechanism, first feed mechanism is for carrying first group of insulation tablet to be sent, second feed mechanism is for carrying second group of insulation tablet to be sent, feed mechanism comprises feeding table, stock support, vacuum cup and vacuum breaker pipe, air nozzle, stock support is provided with propulsion cylinder, propulsion cylinder connects push pedal, vacuum cup and vacuum breaker pipe, air nozzle is distributed in push pedal, feeding table and folded joining between platform are also provided with a pair accelerating pulley, described folding joins the height of platform lower than described accelerating pulley, the utility model is simple to operate, and folded to join, weigh and can once complete continuously, automatically, and fold the insulating sheet material thickness after joining evenly, surfacing, production efficiency is high.
Description
Technical field
The folded arranging that the utility model relates to a kind of insulating sheet material is standby, belongs to insulating sheet material field shaping technique.
Background technology
To be that Insulation Material lamella is stacked join pressing and form insulating sheet material, it has excellent electric, mechanical and processing characteristics, it is the industrial laminates that purposes is the widest, use amount is maximum, be widely used in motor, machine die and grinding backing plate, because its consumption is large, dimension precision requirement is high, therefore how to realize large-scale production, and improving yield rate and reducing to consume just becomes enterprise's problem demanding prompt solution.
Concrete forming process: with wood pulp paper (or the reinforcing material such as glass fabric, cotton) impregnating resin glue, by heating, dry formation semi-solid preparation tablet, then to join stacked for tablet one deck of varying number by weighing, finally by compressing, cut, thus produce the insulating materials of various different size, wherein, the object of weighing calculates insulating sheet material thickness by weight, because the size thickness of individual insulation tablet is certain, so just can be calculated the thickness of insulating sheet material by the weight of entirety.
When insulating tablet impregnating resin glue, by the impact that equipment precision is different, insulation tablet can be caused to there is the uneven phenomenon of gel content, and the buttress layer that the insulation tablet that laminates layer by layer is formed just occur glue many all in the same side, if do not put upside down insulation tablet in folded timing, the side that Insulation Material lamella stacked pressure gel content is many will be more and more obvious, occurs that the insulating sheet material side after compacting is thick, the phenomenon that side is thin, there will be a large amount of substandard product.Therefore, at present carry out insulating sheet material folded join process time, smooth for realizing insulating sheet material, thickness is even, first being transported to fold by an insulation tablet joins on platform, then the artificial tablet that next insulated is put into fold after turning to 180 degree again and joins on platform, repeats aforesaid operations and completes laminating layer by layer of insulation tablet.Insulation tablet is folded joins realization and turns to and need manual operations, and production efficiency is low, the stability that can not ensure the quality of products and qualification rate, can not realize the production of scale; And batch turning is folded allotment of labor's sequence and needed the quantity of labour force many, the labour intensity of workman is large, adds production cost.
In addition, the thickness calculating insulating sheet material in prior art by weighing also is realized by manual operation, and aforesaid operations also exists a lot of uncertain factor, is easy to occur error, causes the insulating sheet material of pressing to become substandard product.
Utility model content
The deficiency that the utility model exists for above-mentioned prior art, provides a kind of feeding efficiency high, and the folded arranging that can compensate the insulating sheet material of insulation tablet became uneven is standby.
The technical scheme that the utility model solves the problems of the technologies described above is as follows: a kind of folded arranging of insulating sheet material is standby, comprise folding and join platform and feed mechanism, described feed mechanism comprises the first feed mechanism and the second feed mechanism, described first, second feed mechanism be separately positioned on described folded join platform before, rear both sides, and for alternately joining platform feeding to described folding, described feed mechanism comprises feeding table, stock support, vacuum cylinder and air nozzle, the feeding table of described first feed mechanism is for carrying first group of insulation tablet to be sent, for carrying second group of insulation tablet to be sent on the feeding table of described second feed mechanism, described first group of insulation tablet and described second group of tablet symmetry that insulate are put, described stock support is arranged on described feeding table away from folded one end of joining platform, described stock support is provided with propulsion cylinder, the piston of described propulsion cylinder connects push pedal, described vacuum cylinder is distributed in described push pedal, described vacuum cylinder is provided with vacuum cup and vacuum breaker pipe, described air nozzle is fixed in described push pedal by supporting seat is uniform, described feeding table and folded joining between platform are also provided with a pair accelerating pulley, the gap holding insulation tablet and pass through is provided with between accelerating pulley described in a pair, described folding joins the height of platform lower than described accelerating pulley.
First group insulation tablet: semi-solid preparation tablet laminate layer by layer lie in a horizontal plane in the first feed mechanism feeding table on, second group of insulation tablet: same semi-solid preparation tablet laminates layer by layer, then lie in a horizontal plane in after level turns to 180 degree on the feeding table of the second feed mechanism, therefore, first group of insulation tablet and second group of tablet that insulate are symmetrical arranged.
The beneficial effect that the folded arranging of the utility model insulating sheet material is standby is: setting double feed mechanism, replaces feeding and carries out folded joining can compensating insulation tablet uneven distribution, realize folded insulation tablet surfacing of joining by first, second feed mechanism; Vacuum cup is utilized to draw, air nozzle is blown and is separated, coordinate accelerating pulley to complete the feeding process of insulation tablet again, thoroughly solve existingly manually to turn to one by one, to put upside down the operation of insulation tablet inconvenient, inefficient problem, in a word, the utility model is simple to operate, and folded joining automatablely once completes, and folded join after insulating sheet material thickness even, surfacing, production efficiency is high.
On the basis of technique scheme, the utility model can also do following improvement.
Further, described stock support is also provided with guide post, one end of described guide post is fixedly connected with described push pedal, and the other end is through described stock support.
Adopt the beneficial effect of above-mentioned further scheme to be position the stroke of vacuum cup and air nozzle, avoid vacuum cup and air nozzle only to occur tilting, depart from the phenomenon of predetermined stroke by propulsion cylinder effect.
Further, describedly folded join platform and comprise workbench and be arranged on the bearing bottom described workbench, the surrounding of described workbench is provided with correcting detent mechanism.
Further, described correcting detent mechanism comprises six groups of guiding mechanisms and two groups of detent mechanisms, described detent mechanism comprises positioning baffle, described positioning baffle is fixed on described workbench one side away from described first feed mechanism, described guiding mechanism is arranged on its excess-three limit of described workbench, described guiding mechanism comprises correcting baffle plate and telescopic cylinder, and described telescopic cylinder is fixed on the bottom of described workbench, and described correcting baffle plate is fixedly connected with the piston of described telescopic cylinder.
The beneficial effect of above-mentioned further scheme is adopted to be, positioning baffle is arranged on one side of the workbench away from described first feed mechanism, and telescopic cylinder is arranged on the bottom on its excess-three limit around workbench, the piston of telescopic cylinder connects correcting baffle plate, correcting baffle plate automatic flapping under the effect of telescopic cylinder after at every turn feeding intake, pat insulation tablet and make insulation tablet automatic guiding, insulation tablet is fitted over together by neat according to setting weight is folded, ensure that folded dimensional accuracy of joining rear insulation tablet is ± 1mm by this guiding mechanism and fixing detent mechanism, improve folded precision of joining, greatly reduce the quantity of insulating sheet material leftover pieces after pressing and forming.
Further, Weighing module is provided with between described workbench and bearing.
Adopt the beneficial effect of above-mentioned further scheme to be, Weighing module can be weighed to the insulation tablet of conveying in time, automation complete weighing process, without the need to artificial participation, weigh accurately, and efficiency is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is partial structurtes schematic diagram of the present utility model;
Fig. 3 is that the utility model folds the structural representation of joining platform;
In figure, the 1, first feed mechanism; 2, the second feed mechanism; 3, foldedly platform is joined; 4, feeding table; 5, stock support; 6, vacuum cylinder; 6-1, vacuum cup; 6-2, vacuum breaker pipe; 7, air nozzle; 8, propulsion cylinder; 9, push pedal; 10, accelerating pulley; 11, guide post; 12, workbench; 13, bearing; 14, correcting baffle plate; 15, telescopic cylinder; 16, Weighing module; 17, supporting seat; 18, positioning baffle.
Detailed description of the invention
Be described principle of the present utility model and feature below in conjunction with accompanying drawing, example, only for explaining the utility model, is not intended to limit scope of the present utility model.
As shown in FIG. 1 to 3, a kind of folded arranging of insulating sheet material is standby, comprise folding and join platform 3 and feed mechanism, described feed mechanism comprises the first feed mechanism 1 and the second feed mechanism 2, described first, second feed mechanism be separately positioned on described folded join platform 3 before, rear both sides, and for alternately joining platform feeding to described folding, described feed mechanism comprises feeding table 4, stock support 5, vacuum cylinder 6 and air nozzle 7, described first feed mechanism is for carrying first group of insulation tablet to be sent, the feeding table of the second feed mechanism is for carrying second group of insulation tablet to be sent, described first group of insulation tablet and second group of tablet symmetry that insulate are put, described stock support 5 is arranged on described feeding table away from folded one end of joining platform, described stock support is provided with propulsion cylinder 8, the piston rod of described propulsion cylinder 8 connects push pedal 9, described vacuum cylinder 6 is provided with vacuum cup 6-1 and vacuum breaker pipe 6-2, described vacuum cylinder is distributed in described push pedal 9, described air nozzle 7 is fixed in described push pedal 9 by supporting seat 17 is uniform, described feeding table and folded joining between platform are also provided with a pair accelerating pulley 10, the gap holding insulation tablet and pass through is provided with between accelerating pulley described in a pair, described folding joins the height of platform lower than described accelerating pulley.
Described stock support 5 is also provided with guide post 11, and one end of described guide post 11 is fixedly connected with described push pedal 9, and the other end is through described stock support.The stroke of vacuum cup and air nozzle is positioned, avoids vacuum cup and air nozzle only to occur tilting, depart from the phenomenon of predetermined stroke by propulsion cylinder effect.
Describedly folded join platform and comprise workbench 12 and be arranged on the bearing 13 bottom described workbench, the surrounding of described workbench is provided with correcting detent mechanism.
Described correcting detent mechanism comprises six groups of guiding mechanisms and two groups of detent mechanisms, described detent mechanism comprises positioning baffle 18, described positioning baffle 18 is fixed on described workbench one side away from described first feed mechanism, described guiding mechanism is arranged on its excess-three limit of described workbench, described guiding mechanism comprises correcting baffle plate 14 and telescopic cylinder 15, described telescopic cylinder 16 is fixed on the bottom of described workbench 12, and described correcting baffle plate 14 is fixedly connected with the piston of described telescopic cylinder.Positioning baffle 18 is arranged on one side of the workbench away from the first feed mechanism, described telescopic cylinder 15 is arranged on the bottom on its excess-three limit around workbench, the piston of telescopic cylinder connects correcting baffle plate, correcting baffle plate automatic flapping under the effect of telescopic cylinder after at every turn feeding intake, pat insulation tablet and make the correcting of insulation tablet, insulation tablet is fitted over together by neat according to setting weight is folded, ensure that folded dimensional accuracy of joining rear insulation tablet is ± 1mm by this correcting detent mechanism, improve folded precision of joining, greatly reduce the quantity of insulating sheet material leftover pieces after pressing and forming.
Weighing module 16 is provided with between described workbench and bearing.Weighing module can be weighed to the insulation tablet of conveying in time, automation complete weighing process, without the need to artificial participation, weigh accurately, and efficiency is high.
Adopt the standby folded method of completing the square completed of the folded arranging of above-mentioned insulating sheet material, its concrete steps are as follows:
1) insulation tablet is placed: be placed on the feeding table of the first feed mechanism by be sent first group of insulation tablet; Be placed on the feeding table of the second feed mechanism by be sent second group of insulation tablet, described first group of insulation tablet and described second group of tablet symmetry that insulate are put;
2) the first feed mechanism feeding: the vacuum cup of the first feed mechanism receives vacuum signal and moves down absorption first group insulation tablet, then drive under spring action therein on insulation tablet and move, blown by air nozzle again and the tablet that insulated by the insulation tablet drawn and all the other on feeding table is separated, then the piston retraction of propulsion cylinder drives and is joined platform by the insulation tablet drawn move towards folded, vacuum cylinder is by vacuum breaker pipe breaking vacuum under compressed air effect simultaneously, insulation tablet is separated with vacuum cup, then being transported to by insulation tablet by a pair accelerating pulley effect foldedly joins on platform, again by folded workbench of joining platform detent mechanism on one side and to pat the tablet that makes to insulate accurate with the location of the guiding mechanism on three limits, neat being placed on foldedly is joined on platform,
3) the second feed mechanism feeding: the vacuum cup of the second feed mechanism moves down absorption second group insulation tablet, then drive on insulation tablet and move, blown by air nozzle again and be separated by the insulation tablet drawn with the insulation tablet on feeding table, then the piston retraction of propulsion cylinder drives and is joined platform by the insulation tablet drawn move towards folded, the vacuum breaker pipe breaking vacuum of vacuum cylinder simultaneously, insulation tablet is separated with vacuum cup, then being transported to by insulation tablet by accelerating pulley effect foldedly joins on platform, again by folded detent mechanism of joining platform, guiding mechanism makes insulation tablet accurate, neat being placed on foldedly is joined on platform,
4) above-mentioned steps 2 is repeated) and step 3), the Weighing module of joining platform until folded detects and reaches the stopping of requirement weight feeding.
The course of work that the folded arranging of the utility model insulating sheet material is standby: first group of insulation tablet is placed and foldedly joins on the feeding table of the first feed mechanism of platform side, folded feeding table of joining platform opposite side second feed mechanism is placed second group of insulation tablet, described first group insulation tablet and described second group of tablet symmetry that insulate put, namely semi-solid preparation tablet laminate layer by layer lie in a horizontal plane in the first feed mechanism feeding table on, same semi-solid preparation tablet laminate layer by layer after level turns to 180 degree, lie in a horizontal plane in the second feed mechanism feeding table on, what the feeding table of the second feed mechanism was placed is the insulation tablet that level turns to 180 degree, after the insulation tablet on feeding table has been placed, control system starts, the vacuum cylinder effect of the first feed mechanism, vacuum cup moves down draws first group of uppermost insulation tablet of insulation tablet on feeding table, this patent arranges 4 vacuum cylinders, vacuum cup correspondence is connected to the lower end of vacuum cylinder, for drawing insulation tablet away from folded one end of joining platform, after treating that vacuum cup draws one end of insulation tablet, control system starts air nozzle, it is separated with other tablet that insulate on feeding table towards the bottom of drawing rear insulation tablet by air nozzle, then control system controls propulsion cylinder contraction, insulation tablet is driven to join platform direction move towards folded, the vacuum breaker pipe breaking vacuum of vacuum cylinder simultaneously, insulation tablet is separated with vacuum cup, treat that insulation tablet touches accelerating pulley, first group that draws insulation tablet is sent to fold by accelerating pulley joins on platform, the telescopic cylinder of folded correcting detent mechanism of joining on platform is under control system effect, folded insulation tablet correcting of joining on platform will be transported to by positioning baffle and correcting baffle plate, then the vacuum cylinder effect of the second feed mechanism, vacuum cup moves down draws second group of uppermost insulation tablet of insulation tablet on feeding table, after treating that vacuum cup draws one end of insulation tablet, air nozzle starts, it is separated with other tablet that insulate on feeding table towards the bottom of drawing rear insulation tablet by air nozzle, then propulsion cylinder shrinks, insulation tablet is driven to join platform direction move towards folded, the vacuum breaker pipe breaking vacuum of vacuum cylinder simultaneously, insulation tablet is separated with vacuum cup, insulation tablet touches accelerating pulley, second group that draws insulation tablet can be sent to fold by accelerating pulley joins on platform, then folded correcting location of joining on platform, circulate successively, first, second feed mechanism replaces feeding, folded joining between the workbench of platform and bearing arranges 4 Weighing modules, Weighing module can feed back the weight of the insulation tablet on workbench in time, and detection signal is fed back to control system, control system judges in time and continues conveying insulation tablet or stop having carried insulation the folded of tablet to join process.
The foregoing is only preferred embodiment of the present utility model, not in order to limit the utility model, all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (5)
1. the folded arranging of an insulating sheet material is standby, it is characterized in that, comprise folding and join platform and feed mechanism, described feed mechanism comprises the first feed mechanism and the second feed mechanism, described first, second feed mechanism be separately positioned on described folded join platform before, rear both sides, and for alternately joining platform feeding to described folding, described feed mechanism comprises feeding table, stock support, vacuum cylinder and air nozzle, the feeding table of described first feed mechanism is for carrying first group of insulation tablet to be sent, the feeding table of described second feed mechanism is for carrying second group of insulation tablet to be sent, described first group of insulation tablet and described second group of tablet symmetry that insulate are put, described stock support is arranged on described feeding table away from folded one end of joining platform, described stock support is provided with propulsion cylinder, the piston of described propulsion cylinder connects push pedal, described vacuum cylinder is distributed in described push pedal, described vacuum cylinder is provided with vacuum cup and vacuum breaker pipe, described air nozzle is fixed in described push pedal by supporting seat is uniform, described feeding table and folded joining between platform are also provided with a pair accelerating pulley, the gap holding insulation tablet and pass through is provided with between accelerating pulley described in a pair, described folding joins the height of platform lower than described accelerating pulley.
2. the folded arranging of insulating sheet material according to claim 1 is standby, it is characterized in that, described stock support is also provided with guide post, and one end of described guide post is fixedly connected with described push pedal, and the other end is through described stock support.
3. the folded arranging of insulating sheet material according to claim 1 and 2 is standby, it is characterized in that, describedly folded join platform and comprises workbench and be arranged on the bearing bottom described workbench, and the surrounding of described workbench is provided with correcting detent mechanism.
4. the folded arranging of insulating sheet material according to claim 3 is standby, it is characterized in that, described correcting detent mechanism comprises six groups of guiding mechanisms and two groups of detent mechanisms, described detent mechanism comprises positioning baffle, described positioning baffle is fixed on described workbench one side away from described first feed mechanism, described guiding mechanism is arranged on its excess-three limit of described workbench, described guiding mechanism comprises correcting baffle plate and telescopic cylinder, described telescopic cylinder is fixed on the bottom of described workbench, and described correcting baffle plate is fixedly connected with the piston of described telescopic cylinder.
5. the folded arranging of insulating sheet material according to claim 4 is standby, it is characterized in that, is provided with Weighing module between described workbench and bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520245660.6U CN204640823U (en) | 2015-04-21 | 2015-04-21 | A kind of folded arranging of insulating sheet material is standby |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520245660.6U CN204640823U (en) | 2015-04-21 | 2015-04-21 | A kind of folded arranging of insulating sheet material is standby |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204640823U true CN204640823U (en) | 2015-09-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520245660.6U Withdrawn - After Issue CN204640823U (en) | 2015-04-21 | 2015-04-21 | A kind of folded arranging of insulating sheet material is standby |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204640823U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786524A (en) * | 2015-04-21 | 2015-07-22 | 山东澳兴绝缘材料有限公司 | Stacking equipment and stacking method of insulating plates |
| CN112591503A (en) * | 2021-03-04 | 2021-04-02 | 山东澳兴绝缘材料有限公司 | Online stacking production line device for insulating material sheets |
-
2015
- 2015-04-21 CN CN201520245660.6U patent/CN204640823U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786524A (en) * | 2015-04-21 | 2015-07-22 | 山东澳兴绝缘材料有限公司 | Stacking equipment and stacking method of insulating plates |
| CN112591503A (en) * | 2021-03-04 | 2021-04-02 | 山东澳兴绝缘材料有限公司 | Online stacking production line device for insulating material sheets |
| CN112591503B (en) * | 2021-03-04 | 2021-07-13 | 山东澳兴绝缘材料有限公司 | Online stacking production line device for insulating material sheets |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Li Guangliang Inventor after: Zhang Ruihai Inventor before: Li Guangliang Inventor before: Zhang Ruihai |
|
| COR | Change of bibliographic data | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150916 Effective date of abandoning: 20170412 |
|
| AV01 | Patent right actively abandoned |