CN112591503B - Online stacking production line device for insulating material sheets - Google Patents
Online stacking production line device for insulating material sheets Download PDFInfo
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- CN112591503B CN112591503B CN202110237852.2A CN202110237852A CN112591503B CN 112591503 B CN112591503 B CN 112591503B CN 202110237852 A CN202110237852 A CN 202110237852A CN 112591503 B CN112591503 B CN 112591503B
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- material sheet
- insulating material
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- plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/02—Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains
- B65H5/021—Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains by belts
- B65H5/025—Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains by belts between belts and rotary means, e.g. rollers, drums, cylinders or balls, forming a transport nip
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H15/00—Overturning articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/34—Apparatus for squaring-up piled articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/36—Article guides or smoothers, e.g. movable in operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
Abstract
The invention discloses an online stacking and matching production line device for insulating material sheets, which comprises a material sheet conveying structure, an overturning structure arranged at the rear end of the material sheet conveying structure, a material sheet bearing platform arranged at the rear end of the overturning structure, a thrust structure arranged at the rear end of the material sheet bearing platform, lateral positioning structures arranged at the left side and the right side of the material sheet bearing platform and an integral lifting structure arranged at the rear end of the thrust structure, wherein the material sheet conveying structure comprises a material sheet conveying structure, a material sheet stacking platform, a thrust structure and a material sheet stacking; according to the invention, firstly, the overlapping of the insulating material sheets is realized by the L (n1) -R (n2) overlapping method, the relative area between the adjacent insulating material sheets is reduced, the suction force between the adjacent insulating material sheets is further reduced, the subsequent separation efficiency is improved, and the damage is small; secondly, staggered insulating material sheets are arranged regularly, the stacking uniformity is improved, and the insulating material sheets are not easy to damage; thirdly, the insulating material sheet online overlapping production line device is fully automatically controlled, the automation degree is high, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of insulating material sheet stacking and matching, in particular to an online stacking and matching production line device for insulating material sheets.
Background
The insulating sheet is a material sheet made of an insulating material, main products include but are not limited to products such as a cold punching Paperboard (PCB), an epoxy glass cloth laminated board, a phenolic cotton cloth laminated board, a phenolic paper laminated board and the like, and the insulating sheet is widely used in the electrical and electronic industries and generally plays a role in insulation and separation; in the process of processing the insulating material sheets, firstly, the insulating material sheets need to be cut to a certain size, then subsequent processing is carried out, after the insulating material sheets are cut to a certain size, the insulating material sheets can be stacked, and are convenient to transfer to enter the next processing procedure, the insulating material sheets are characterized by being thin, the adhesion force of adjacent material sheets is very strong during stacking or separation, the stacking is difficult to be tidy, the stacked material sheets are difficult to separate, and in terms of cold punching paper boards, currently widely applied laminated phenolic paper boards such as 3021, upper 3022-2 and the like are all made of phenol, xylenol, formaldehyde resin or cresol, formaldehyde resin and impregnated paper, the phenolic resin has short molecular chain after being cured, high cross-linking density and crisp, after the adjacent material sheets are stacked together, the adsorption capacity is strong, the adjacent material sheets can be separated only by spending large amount of folds in the subsequent procedures, and in the separation process, because the attraction force is too large after the adjacent material sheets are stacked together, the equipment requirements during separation of the web are very high.
The publication (announcement) number CN204640823U discloses an insulating plate stacking device, and the publication (announcement) number CN110950116B discloses a flexible combined separation device for stacking insulating material sheets, wherein the traditional process of stacking and separating is realized by 'an insulating plate stacking device' to stack the material sheets into an orderly stack, wherein the orderly stack refers to that the vertically adjacent material sheets are completely overlapped from top to bottom, and the orderly stack of material sheets is separated into single material sheets by 'a flexible combined separation device for stacking insulating material sheets', so that the stacking and separation of the insulating material sheets can be basically completed by the two invention schemes introduced in the paragraph, but the separation process is just like 'a flexible combined separation device for stacking insulating material sheets', and the first step is that a height detection device measures the height and collects and transmits a height signal to a material sheet pushing device; the second step, the material sheet pushing device descends for a set distance to a grabbing position, grabs the material sheet forwards and returns to the original position, and the material sheet is loosened; the third process step, the tablet presss from both sides the device decline and sets for distance to the position of snatching, snatchs the tablet forward and rolls back to the original position, presss from both sides the tablet and continues to move backward, moves the tablet to next process station position, and the essence separates earlier, and the process of snatching again, the technical problem who brings: firstly, the separation and the grabbing are carried out, and the working procedure is complicated because the separation is realized by two steps; and secondly, the support roller contacts the material sheet stack and presses down, the clamping cylinder and the shovel plate clamp the material sheet, certain slight damage exists to the material sheet, the moving speed of the equipment cannot be set by the multi-step matching, otherwise, the precision is affected to generate operation faults, and the production efficiency is affected.
In summary of the above technical problems, the invention provides an L (n1) -R (n2) stacking method, where L refers to Left, R refers to Right, and the Left and Right refer to incomplete overlapping of the upper and lower sheets, which provides a good foundation for subsequent separation, and the subsequent separation efficiency is high and damage is small, how to realize subsequent separation will be explained in the following patent of invention, and n1 and n2 are any constants, so that Left and Right separation stacking of any number of sheets is realized.
Disclosure of Invention
The invention aims to solve the problems of low subsequent separation efficiency, irregular stacking, easy damage of insulating material sheets and low production efficiency caused by low automation degree.
In order to achieve the purpose, the invention provides the following technical scheme: an insulating material sheet online overlapping production line device comprises a material sheet conveying structure, an overturning structure arranged at the rear end of the material sheet conveying structure, a material sheet bearing platform arranged at the rear end of the overturning structure, a thrust structure arranged at the rear end of the material sheet bearing platform, lateral positioning structures arranged on the left side and the right side of the material sheet bearing platform and an integral lifting structure arranged at the rear end of the thrust structure, wherein the overturning structure is matched with the thrust structure to realize L (n1) -R (n2) overlapping;
the turnover structure comprises an inclined plane bracket and a stacking positioning mechanism arranged at the bottom of the inclined plane bracket, and the lower end of the inclined plane bracket is provided with a channel for the stacking positioning mechanism to pass through; the stacking positioning mechanism comprises a rotating frame, a telescopic part connected with the rotating frame, a rotating shaft connected with one end of the rotating frame, a bearing plate connected with the other end of the rotating frame and a positioning pressing plate connected with the bearing plate;
the thrust structure comprises a thrust structure support, a thrust plate cylinder arranged on the thrust structure support, a thrust plate connected with the thrust plate cylinder and a rear positioning plate arranged on the thrust structure support, wherein the thrust plate is matched with the inclined surface support to position an L-shaped insulating material sheet, the positioning pressing plate is matched with the rear positioning plate to position an R-shaped insulating material sheet, and the L-shaped insulating material sheet is pressed by the positioning pressing plate;
the lateral positioning structure comprises a positioning structure support, a lateral air cylinder arranged on the positioning structure support and an alignment plate connected with the lateral air cylinder.
Preferably, the material sheet conveying structure comprises a mounting frame, a conveyor belt arranged in the middle of the mounting frame, and a guide pressing structure arranged on the front side of the conveyor belt, and the material sheet conveying structure mainly plays a role in conveying the insulating material sheets.
Preferably, the guide compression structure comprises a mounting frame, a fixed shaft arranged at the bottom of the mounting frame, a sleeve sleeved on the side surface of the fixed shaft, a connecting rod fixed on the side surface of the sleeve and a guide wheel arranged on the side surface of the connecting plate, and the guide compression structure mainly guides the insulating material pieces and prevents the insulating material pieces from slipping and dislocating.
Preferably, a locking knob is arranged on the side face of the sleeve, and the locking knob is mainly used for conveniently adjusting the position of the guide compression structure.
Preferably, lateral deviation-preventing rollers are arranged on two sides of the mounting frame and mainly used for preventing the insulating material sheet from deviating in the conveying process.
Preferably, an induction structure is arranged between the conveyor belt and the inclined plane bracket, and the induction structure comprises a laser transmitter and a laser receiver; the laser receiver is used with the laser emitter in a matched mode, the induction structure mainly induces the insulating material sheet and then transmits signals to the controller, and the controller controls the overturning structure and the thrust structure to make corresponding actions.
Preferably, the integral lifting structure comprises an integral lifting structure bracket, a motor arranged on the integral lifting structure bracket, a lead screw connected with an output shaft of the motor and a sliding rod arranged at the top of the thrust structure; the sliding rod is connected with the integral lifting structure support in a sliding mode, the screw rod is connected with the thrust structure support in a threaded mode, and the integral lifting structure mainly improves the thrust structure and is further suitable for overlapping and matching of insulating material pieces with different thicknesses.
Preferably, the front side of mounting bracket is provided with the count sensor, and the count sensor mainly monitors the count to insulating material piece.
Preferably, a controller is arranged on one side of the material sheet bearing platform, the input end of the controller is electrically connected with the output end of an external power supply, the output end of the controller is electrically connected with the electric control input end of the thrust plate cylinder and the electric control input end of the lateral cylinder respectively, the input end of the controller is electrically connected with the output end of the laser receiver and the output end of the counting sensor respectively, and the output end of the controller is electrically connected with the input end of the laser transmitter, the input end of the motor and the electric control input end of the telescopic component respectively.
Preferably, both sides of the material sheet bearing platform are provided with tightly stacked function plates, the side surfaces of the tightly stacked function plates are provided with through holes, the tightly stacked function plates mainly limit the positions of both sides of the insulating material sheet, and the through holes on the side surfaces of the tightly stacked function plates mainly lead out air flow generated between two insulating material sheets when the two insulating material sheets are stacked.
The use process of the device of the on-line laminating production line for the insulating material sheet is summarized into four steps: the method comprises the steps that firstly, an insulating material sheet is conveyed through a conveyor belt, then a guide pressing structure presses and changes the direction of the insulating material sheet, and counting is carried out through a counting sensor; secondly, realizing L (n1) -R (n2) overlapping by matching a turnover structure and a thrust structure, and thirdly, enabling the overlapped insulating material sheets to be stacked orderly by the operation of a lateral positioning structure; and fourthly, the integral lifting structure lifts the thrust structure to adapt to higher thickness.
The first step is a specific process: firstly, conveying an insulating material sheet to the top of an inclined plane bracket through a conveying belt, enabling the insulating material sheet to enter a position between a guide wheel and the conveying belt forwards, enabling the insulating material sheet to be tightly pressed on the front side of the conveying belt through the guide wheel to prevent the insulating material sheet from slipping, enabling the insulating material sheet to be pressed downwards through the guide wheel to enable the insulating material sheet to move downwards, then sending a signal to a controller through a counting sensor when the insulating material sheet passes through, and enabling the controller to convert and react the signal to realize counting; in this step, the conveyor belt is a plurality of narrow belts instead of an integral one, and the surface tension between the narrow belt and the material sheet is reduced relative to the integral one; in order to control the speed for stacking, the inclined plane support is introduced, the inclined plane support decomposes the gravity into the horizontal speed and the vertical speed, a driving force is provided for the material sheet operation, meanwhile, the guide pressing structure presses the material sheet tightly, the material sheet is prevented from being tilted, and the material sheet conveying is stably realized by matching with the smaller surface tension between the narrow strip conveyor belt and the material sheet, so that the friction of the material sheet on the conveyor belt is reduced.
The second step comprises the following specific processes: firstly, placing a left insulating material sheet, hereinafter referred to as an L insulating material sheet, firstly, sliding the L insulating material sheet downwards along an inclined plane support, wherein the L insulating material sheet cuts off a light path between a laser transmitter and a laser receiver, the laser receiver sends a laser cutting off signal to a controller for the first time, the number of the corresponding material sheets is n1, the controller does not react at the moment, the L insulating material sheet continuously slides downwards, the rear end of the L insulating material sheet is attached to a thrust plate, the front end of the L insulating material sheet is attached to the side face of the inclined plane support, and the L insulating material sheet is placed completely; then, a right insulating material sheet, hereinafter referred to as an R insulating material sheet, is placed, the R insulating material sheet slides down along the inclined plane bracket to cut off a light path between the laser transmitter and the laser receiver again, the laser receiver sends a signal for cutting off laser to the controller again, at the moment, the corresponding number of the material sheets is n2, the controller responds to the signal, the thrust plate cylinder is controlled to be shortened to drive the thrust plate to rise, the controller controls the telescopic part to extend to drive the rotating frame to rotate, the bearing plate and the positioning pressure plate rotate along with the rotating frame, the bearing plate is supported with the inclined plane of the inclined plane bracket through a channel on the side of the inclined plane bracket, the end side of the positioning pressure plate presses the L insulating material sheets with the number of n1, the function of preventing the sliding R insulating material sheet from urging the previous L insulating material sheet to move, meanwhile, a positioning reference is provided for the left side of the R, the front end of the R insulating material sheet is tightly attached to the side face of the positioning pressing plate, the R insulating material sheet is placed completely, after the R insulating material sheets with the set number are stacked, the thrust plate descends again, the telescopic component contracts, the positioning pressing plate and the bearing plate rotate around the rotating shaft and retract to the lower portion of the inclined plane support through the channel, stacking of the L material sheets with the set number n1 is continuously completed, and the L (n1) -R (n2) overlapping method can be achieved by repeating the steps.
And in the third specific process, after the insulating material sheets slide to the top of the material sheet bearing platform, the lateral positioning structures on the two sides work simultaneously, the controller controls the lateral cylinders to work to drive the alignment plates to move, the alignment plates on the two sides push the staggered insulating material sheets, so that the staggered insulating material sheets are regular, the stacking uniformity is improved, and the insulating material sheets are not easily damaged.
And fourthly, when the bearing is overlapped to a certain thickness by an L (n1) -R (n2) overlapping method, because the stroke of the thrust plate cylinder is limited, the expansion and contraction of the thrust plate cylinder are limited by the higher thickness, and the overlapping of thicker insulating material pieces cannot be met, at the moment, the motor is controlled by the controller to rotate, the motor drives the lead screw to rotate, the lead screw rotates to drive the thrust structure bracket to generate displacement, so that the position of the thrust structure is raised, the distance between the thrust plate and the insulating material pieces is pulled open, the stroke of the thrust plate cylinder is recovered, and the overlapping can be continued.
The beneficial effects of the invention are summarized as follows: firstly, the overlapping of the insulating material sheets is realized through an L (n1) -R (n2) overlapping method, the relative area between the adjacent insulating material sheets is reduced, the suction force between the adjacent insulating material sheets is further reduced, the subsequent separation efficiency is improved, and the damage is small; secondly, staggered insulating material sheets are arranged regularly, the stacking uniformity is improved, and the insulating material sheets are not easy to damage; thirdly, the insulating material sheet online overlapping production line device is fully automatically controlled, the automation degree is high, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a thrust structure of the present invention;
FIG. 3 is an enlarged view of the structure of portion A of FIG. 1 according to the present invention;
fig. 4 is an enlarged view of the structure of part B in fig. 2 according to the present invention.
In the figure: 1 material sheet conveying structure, 11 mounting frames, 12 conveyor belts, 13 guide pressing structures, 13a mounting frames, 13b fixing shafts, 13c sleeves, 13d connecting plates, 13e guide wheels, 14 lateral deviation prevention rollers, 15 locking knobs, 2 overturning structures, 21 inclined plane supports, 22 overlapping positioning mechanisms, 22a rotating frames, 22b telescopic parts, 22c rotating shafts, 22d bearing plates, 22e positioning pressing plates, 23 channels and 3 material sheet bearing platforms, 4 thrust structure, 40 thrust structure support, 41 thrust plate, 42 thrust plate air cylinder, 43 rear positioning plate, 5 lateral positioning structure, 51 positioning structure support, 52 lateral air cylinder, 53 alignment plate, 6 induction structure, 61 laser transmitter, 62 laser receiver, 7 closely stacked function plate, 8 controller, 9 integral lifting structure, 91 slide bar, 92 motor, 93 lead screw, 94 integral lifting structure support and 10 counting sensor.
Detailed Description
In order to further understand the present invention, the following will be described in detail with reference to the examples and the drawings, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.
Referring to fig. 1 to 4, an online assembly line device for insulating material sheets includes a material sheet conveying structure 1, an overturning structure 2 disposed at the rear end of the material sheet conveying structure 1, a material sheet receiving platform 3 disposed at the rear end of the overturning structure 2, a thrust structure 4 disposed at the rear end of the material sheet receiving platform 3, lateral positioning structures 5 disposed at the left and right sides of the material sheet receiving platform 3, and an integral lifting structure 9 disposed at the rear end of the thrust structure 4, wherein the overturning structure 2 cooperates with the thrust structure 4 to realize L (n1) -R (n2) assembly; the turnover structure 2 comprises an inclined plane bracket 21 and an overlapping positioning mechanism 22 arranged at the bottom of the inclined plane bracket 21, wherein the lower end of the inclined plane bracket 21 is provided with a channel 23 for the overlapping positioning mechanism 22 to pass through; the stacking and positioning mechanism 22 comprises a rotating frame 22a, a telescopic part 22b connected with the rotating frame 22a, a rotating shaft 22c connected with one end of the rotating frame 22a, a bearing plate 22d connected with the other end of the rotating frame 22a and a positioning pressing plate 22e connected with the bearing plate 22 d; the thrust structure 4 comprises a thrust structure support 40, a thrust plate cylinder 42 arranged on the thrust structure support 40, a thrust plate 41 connected with the thrust plate cylinder 42 and a rear positioning plate 43 arranged on the thrust structure support 40, wherein the thrust plate 41 is matched with the inclined surface support 21 to position an L insulating material sheet, a positioning pressing plate 22e is matched with the rear positioning plate 43 to position an R insulating material sheet, and the positioning pressing plate 22e compresses the L insulating material sheet; the lateral positioning structure 5 comprises a positioning structure bracket 51, a lateral air cylinder 52 arranged on the positioning structure bracket 51 and an alignment plate 53 connected with the lateral air cylinder 52; the material sheet conveying structure 1 comprises a mounting frame 11, a conveyor belt 12 arranged in the middle of the mounting frame 11, and a guide pressing structure 13 arranged on the front side of the conveyor belt 12; the guide compression structure 13 comprises a mounting frame 13a, a fixed shaft 13b arranged at the bottom of the mounting frame 13a, a sleeve 13c sleeved on the side surface of the fixed shaft 13b, a connecting rod 13d fixed on the side surface of the sleeve 13c and a guide wheel 13e arranged on the side surface of the connecting plate 13 d; the side surface of the sleeve 13c is provided with a locking knob 15; lateral deviation-preventing rollers 14 are arranged on two sides of the mounting frame 11; a sensing structure 6 is arranged between the conveyor belt 12 and the inclined surface support 21, and the sensing structure 6 comprises a laser transmitter 61 and a laser receiver 62; the laser receiver 62 is used together with the laser transmitter 61; the integral lifting structure 9 comprises an integral lifting structure bracket 94, a motor 92 arranged on the integral lifting structure bracket 94, a lead screw 93 connected with an output shaft of the motor 92 and a slide bar 91 arranged at the top of the thrust structure 4; the sliding rod 91 is connected with the integral lifting structure bracket 94 in a sliding way, and the screw rod 93 is connected with the thrust structure bracket 40 in a threaded way; a counting sensor 10 is arranged on the front side of the mounting rack 11; a controller 8 is arranged on one side of the material sheet bearing platform 3, the input end of the controller 8 is electrically connected with the output end of an external power supply, the output end of the controller 8 is electrically connected with the electric control input end of the thrust plate cylinder 42 and the electric control input end of the lateral cylinder 52, the input end of the controller 8 is electrically connected with the output end of the laser receiver 62 and the output end of the counting sensor 10, and the output end of the controller 8 is electrically connected with the input end of the laser transmitter 61, the input end of the motor 92 and the electric control input end of the telescopic part 22; the tablet bearing platform 3 is provided with tightly-stacked function boards 7 on two sides, and the side surfaces of the tightly-stacked function boards 7 are provided with through holes.
The use process of the device of the on-line laminating production line for the insulating material sheet is summarized into four steps: firstly, conveying an insulating material sheet by a conveyor belt 12, then guiding a pressing structure 13 to press and change the direction of the insulating material sheet, and counting by a counting sensor 10; secondly, realizing L (n1) -R (n2) overlapping by matching the turnover structure 2 with the thrust structure 4, and thirdly, enabling the overlapped insulating material sheets to be stacked orderly by the operation of the lateral positioning structure; fourthly, the integral lifting structure 9 lifts the thrust structure 4 to adapt to higher thickness.
The first step is a specific process: firstly, conveying an insulating material sheet to the top of an inclined plane bracket 21 through a conveying belt 12, enabling the insulating material sheet to enter a position between a guide wheel 13e and the conveying belt 12 forwards, enabling the guide wheel 13e to press the insulating material sheet to the front side of the conveying belt 12 to prevent the insulating material sheet from slipping, enabling the guide wheel 13e to press the insulating material sheet downwards to enable the insulating material sheet to move downwards, then sending a signal to a controller 8 through a counting sensor 10 when the insulating material sheet passes through, enabling the controller 8 to convert the signal and react to realize counting, wherein the conveying belt 12 is a conveying belt with a plurality of narrow belts instead of an integral conveying belt, and compared with the integral conveying belt, the surface tension between the narrow belt and the material sheet is reduced; in order to control the speed for stacking, the inclined plane support 21 is introduced, the inclined plane support 21 decomposes the gravity into a horizontal speed and a vertical speed, a driving force is provided for the material sheet operation, meanwhile, the guide pressing structure 13 presses the material sheet tightly, the material sheet is prevented from being tilted, and the material sheet is stably conveyed by matching with the smaller surface tension between the conveyor belt 12 and the material sheet, so that the friction of the material sheet on the conveyor belt 12 is reduced.
The second step comprises the following specific processes: firstly, placing a left insulating material sheet, hereinafter referred to as an L insulating material sheet, sliding down the L insulating material sheet along the inclined plane support 21, cutting off a light path between the laser transmitter 61 and the laser receiver 62 by the L insulating material sheet, sending a laser cutting off signal to the controller 8 by the laser receiver 62 for the first time, wherein the number of the corresponding material sheets is n1, the controller 8 does not react at the moment, the L insulating material sheet continuously slides down, the rear end of the L insulating material sheet is tightly attached to the thrust plate 41, the front end of the L insulating material sheet is tightly attached to the side face of the inclined plane support 21, and the placement of the L insulating material sheet is completed; then, a right insulating material sheet, hereinafter referred to as an R insulating material sheet, is placed, the R insulating material sheet slides down along the inclined plane support 21 to cut off a light path between the laser emitter 61 and the laser receiver 62 again, the laser receiver 62 sends a signal for cutting off laser to the controller 8 again, at this time, the corresponding number of material sheets is n2, at this time, the controller 8 responds, the thrust plate cylinder 42 is controlled to shorten to drive the thrust plate 41 to rise, the controller 8 controls the telescopic component 22b to extend to drive the rotating frame 22a to rotate, then the bearing plate 22d and the positioning pressure plate 22e rotate, through a channel on the side of the inclined plane support 21, the bearing plate 22d bears against the inclined plane of the inclined plane support 21, the end side of the positioning pressure plate 22e compresses n1 number of L insulating material sheets, which is used for preventing the previous L insulating material sheets from being driven by the sliding R insulating material sheets, and providing a positioning reference for the left side, and then the rear end of the R insulating material sheet is tightly attached to the rear positioning plate 43, the front end of the R insulating material sheet is tightly attached to the side surface of the positioning pressing plate 22e, the R insulating material sheet is placed completely, after the stacking of the set number of the R insulating material sheets is completed, the thrust plate 41 descends again, the telescopic component 22b contracts, the positioning pressing plate 22e and the bearing plate 22d rotate around the rotating shaft 22c and retract to the lower part of the inclined bracket 21 through the channel 23, the stacking of the set number n1 of L material sheets is continuously completed, and the L (n1) -R (n2) overlapping method can be realized by repeating the steps.
In the third specific process, after the insulating material sheets slide to the top of the material sheet bearing platform 3, the lateral positioning structures 5 on the two sides work simultaneously, the controller 8 controls the lateral cylinder 52 to work to drive the alignment plates 53 to move, the alignment plates 53 on the two sides push the staggered insulating material sheets, so that the staggered insulating material sheets are regular, the stacking uniformity is improved, and the insulating material sheets are not easily damaged.
In the fourth specific process, when the stack fitting is carried out to a certain thickness by an L (n1) -R (n2) stack fitting method, because the stroke of the thrust plate cylinder 42 is limited, the expansion and contraction of the thrust plate cylinder 42 are limited by the higher thickness, and the stack fitting of thicker insulating material pieces cannot be met, at this time, the controller 8 controls the motor 92 to rotate, the motor 92 drives the lead screw 93 to rotate, the lead screw 93 rotates to drive the thrust structure bracket 40 to generate displacement, so that the position of the thrust structure 4 is raised, the distance between the thrust plate 41 and the insulating material pieces is pulled, the stroke of the thrust plate cylinder 42 is recovered, and the stack fitting can be continued.
It should be noted that, in the embodiment disclosed, the controller 8 is preferably a STM32 single chip microcomputer, the laser emitter 61 and the laser receiver 62 are preferably ABJ series laser pair emitters, the thrust plate cylinder 42 and the lateral cylinder 52 are preferably 10a5 series cylinders according to actual sizes, the telescopic component 22b is a component with telescopic function, such as a pneumatic rod, a hydraulic rod, an electric push rod, and the like, and preferably, the telescopic component 22b is a nanogram LINAKLA25 electric push rod, and the controller 8 controls the laser emitter 61, the thrust plate cylinder 42 and the telescopic component 22b to work by a method commonly used in the prior art.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (9)
1. The insulating material sheet online assembly production line device is characterized by comprising a material sheet conveying structure (1), an overturning structure (2) arranged at the rear end of the material sheet conveying structure (1), a material sheet bearing platform (3) arranged at the rear end of the overturning structure (2), a thrust structure (4) arranged at the rear end of the material sheet bearing platform (3), lateral positioning structures (5) arranged on the left side and the right side of the material sheet bearing platform (3) and an integral lifting structure (9) arranged at the rear end of the thrust structure (4), wherein the overturning structure (2) is matched with the thrust structure (4) to realize L (n1) -R (n2) assembly; l (n1) -R (n2) stacking refers to left-right separation stacking of any number of sheets, L refers to L insulating sheets, R refers to R insulating sheets, L insulating sheets are short for left insulating sheets, R insulating sheets are short for right insulating sheets, n1 is the number of L insulating sheets, and n2 is the number of R insulating sheets;
the turnover structure (2) comprises an inclined plane support (21) and an overlapping positioning mechanism (22) arranged at the bottom of the inclined plane support (21), a channel (23) for the overlapping positioning mechanism (22) to pass through is arranged at the lower end of the inclined plane support (21), and the overlapping positioning mechanism (22) comprises a rotating frame (22a), a telescopic part (22b) connected with the rotating frame (22a), a rotating shaft (22c) connected with one end of the rotating frame (22a), a bearing plate (22d) connected with the other end of the rotating frame (22a) and a positioning pressing plate (22e) connected with the bearing plate (22 d);
the thrust structure (4) comprises a thrust structure support (40), a thrust plate cylinder (42) arranged on the thrust structure support (40), a thrust plate (41) connected with the thrust plate cylinder (42) and a rear positioning plate (43) arranged on the thrust structure support (40), the thrust plate (41) is matched with the inclined surface support (21) to position an L insulating material sheet, the positioning pressing plate (22e) is matched with the rear positioning plate (43) to position an R insulating material sheet, and the positioning pressing plate (22e) compresses the L insulating material sheet;
the lateral positioning structure (5) comprises a positioning structure bracket (51), a lateral air cylinder (52) arranged on the positioning structure bracket (51) and an alignment plate (53) connected with the lateral air cylinder (52);
the tablet conveying structure (1) comprises a mounting frame (11), a conveyor belt (12) arranged in the middle of the mounting frame (11), and a guide pressing structure (13) arranged on the front side of the conveyor belt (12).
2. The insulating material sheet online stacking line device according to claim 1, wherein: the guide compression structure (13) comprises a mounting frame (13a), a fixed shaft (13b) arranged at the bottom of the mounting frame (13a), a sleeve (13c) sleeved on the side surface of the fixed shaft (13b), a connecting plate (13d) fixed on the side surface of the sleeve (13c) and a guide wheel (13e) arranged on the side surface of the connecting plate (13 d).
3. The insulating material sheet online stacking line device according to claim 2, wherein: and a locking knob (15) is arranged on the side surface of the sleeve (13 c).
4. The insulating material sheet online stacking line device according to claim 1, wherein: lateral deviation-preventing rollers (14) are arranged on two sides of the mounting rack (11).
5. The insulating material sheet online stacking line device according to claim 1, wherein: an induction structure (6) is arranged between the conveyor belt (12) and the inclined plane support (21), and the induction structure (6) comprises a laser transmitter (61) and a laser receiver (62); the laser receiver (62) is used in cooperation with the laser transmitter (61).
6. An insulating material sheet online stacking line device according to claim 5, wherein: the integral lifting structure (9) comprises an integral lifting structure bracket (94), a motor (92) arranged on the integral lifting structure bracket (94), a screw rod (93) connected with an output shaft of the motor (92) and a sliding rod (91) arranged at the top of the thrust structure (4); the sliding rod (91) is connected with the integral lifting structure bracket (94) in a sliding mode, and the lead screw (93) is connected with the thrust structure bracket (40) in a threaded mode.
7. The insulating material sheet online stacking line device according to claim 6, wherein: and a counting sensor (10) is arranged on the front side of the mounting rack (11).
8. The insulating material sheet online stacking line device according to claim 7, wherein: tablet cushion cap (3) one side is provided with controller (8), the input of controller (8) and external power source's output electric connection, controller (8) output respectively with thrust plate cylinder (42) automatically controlled input and side direction cylinder (52) automatically controlled input electric connection, controller (8) input respectively with laser receiver (62) output and count sensor (10) output electric connection, controller (8) output respectively with laser emitter (61) input, motor (92) input and flexible part (22b) automatically controlled input electric connection.
9. The insulating material sheet online stacking line device according to claim 1, wherein: the material sheet placing table is characterized in that tight stacking function plates (7) are arranged on two sides of the material sheet placing table (3), and through holes are formed in the side faces of the tight stacking function plates (7).
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| CN202110237852.2A CN112591503B (en) | 2021-03-04 | 2021-03-04 | Online stacking production line device for insulating material sheets |
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| CN116946786B (en) * | 2023-09-19 | 2024-02-02 | 汇源印刷包装科技（天津）股份有限公司 | Packaging printing paper cuts loading attachment |
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| CN112591503A (en) | 2021-04-02 |
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