CN204640497U - A kind of air entrained concrete movable type point breaks machine - Google Patents

Abstract

The utility model discloses a mobile splitting machine for aerated concrete, which mainly includes a traveling vehicle frame, a lifting arm, an upper splitting frame and a lower splitting frame arranged on the traveling frame; A lifting drive mechanism is provided between the booms to drive the lifting boom up and down; the lower splitting frame is fixed on the traveling frame through the connecting column, and the upper splitting frame is arranged above the lower splitting frame and two There is a separation oil cylinder for lifting the upper split frame; the upper split frame and the lower split frame are respectively provided with an upper clamping mechanism and a lower clamping mechanism that can be relatively clamped into the frame. The new model realizes a series of functions such as automatic layer-by-layer splitting, hoisting and lifting of blocks, and solves the problems of low efficiency of manual splitting, low degree of automation, and high comprehensive cost, and the stability and reliability of the whole machine All can achieve a good guarantee and become an ideal supporting equipment for the aerated concrete production line.

Description

A mobile splitting machine for aerated concrete

technical field

The utility model relates to an aerated concrete production equipment, in particular to a mobile splitting machine for aerated concrete.

Background technique

In the production process of aerated concrete, after the finished bricks of many production lines come out of the autoclave, there is adhesion between the upper layer and the lower layer, which is difficult to separate, so that the subsequent process cannot be packaged, or it has to be separated and packaged manually. The entire production line seems to be not highly automated, and labor costs are getting higher and higher. Based on the current labor price of 7 yuan/square meter, a production line with an annual output of 150,000 yuan will cost more than 1 million yuan a year.

Utility model content

The purpose of this utility model is to provide a mobile splitting machine for aerated concrete, which can realize a series of functions such as automatic splitting, lifting and lifting of aerated blocks layer by layer, and solve the problem of low efficiency and low degree of automation of manual splitting at present. High and comprehensive cost problems.

In order to achieve the above object, the solution of the present utility model is:

A mobile splitting machine for aerated concrete, mainly comprising a traveling frame, a lifting arm, an upper splitting frame and a lower splitting frame arranged on the traveling frame; There is a lifting drive mechanism for driving the lifting arm up and down; the lower splitting frame is fixed on the traveling frame through the connecting column, and the upper splitting frame is set above the lower splitting frame with a useful A separation oil cylinder for lifting the upper split frame; the upper split frame and the lower split frame are respectively provided with an upper clamping mechanism and a lower clamping mechanism that can be relatively clamped into the frame.

The traveling vehicle frame is provided with a traveling driving mechanism to drive it to walk, and the traveling driving mechanism includes a traveling motor, a universal coupling, a driving wheel group and a passive wheel group, and the driving wheel group and the passive wheel group are installed on the On the traveling vehicle frame, the traveling motor drives the universal coupling to drive the active wheel set to rotate.

The lifting drive mechanism includes a lifting cylinder, a lifting sprocket and a lifting chain. The cylinder body of the lifting cylinder is fixed on the traveling frame, and the cylinder rod of the lifting cylinder is connected to one end of the lifting chain. The transmission is supported and the other end is connected to the lifting arm.

A connecting frame is arranged on the cylinder rod of the lifting cylinder, and one end of the lifting chain is connected to the connecting frame.

A channel steel structure is arranged on the traveling vehicle frame, and a first guide wheel sliding along the channel steel structure is installed on the connecting frame.

A first guide mechanism is provided between the lower split frame and the upper split frame, and the first guide mechanism includes a first guide column and a guide shaft seat respectively arranged on the lower split frame and the upper split frame, The first guide column is guided and matched with the guide shaft seat.

A second guide mechanism is also provided between the lifting arm and the traveling vehicle frame, the second guiding mechanism includes a second guide wheel and a second guide column, the second guide wheel is arranged on the lift arm, The second guide column is erected on the traveling vehicle frame, and a guide strip matching the second guide wheel is provided on the second guide column.

Both the upper clamping mechanism and the lower clamping mechanism include a plurality of clamping oil cylinder groups oppositely arranged in pairs, and the clamping oil cylinder rods of the clamping oil cylinder groups are connected with clamping arms through pin shafts.

The clamping arm is provided with a guide shaft, and the guide shaft is arranged in movable cooperation with the copper sleeve seat on the upper split frame or the lower split frame.

After adopting the above-mentioned scheme, the beneficial effect of the new model compared with the prior art is that the new mobile aerated concrete splitting machine can directly lift, separate and lift the steam-cured aerated blocks of each mold. A series of actions, specifically, the blocks are hoisted by the hoisting arm, hoisted by the walking frame, and the blocks are properly raised and lowered by the hoisting arm, and the upper and lower splitting frames are used to coordinate the adjacent two floors. Blocks are clamped and separated, and a series of functions such as automatic block layer-by-layer separation, lifting and lifting can be realized, which solves the current problems of low efficiency of manual separation, low degree of automation, and high comprehensive cost, and the overall The stability and reliability of the machine can be well guaranteed, and it has become an ideal supporting equipment for the aerated concrete production line.

Description of drawings

Fig. 1 is a schematic diagram of the new mobile splitting machine for aerated concrete placed on the elevated track;

Fig. 2 is the perspective view of the novel mobile splitting machine for aerated concrete;

Fig. 3 is another perspective view of the new mobile splitting machine for aerated concrete.

Label description

Traveling frame 1 Lifting boom 2

Upper split frame 3 Separation cylinder 30

Upper clamping mechanism 31 Clamping arm 311

Lower split frame 4 Lower clamping mechanism 41

Travel drive mechanism 5 Travel motor 51

Universal coupling 52 Driving wheel set 53

Passive wheel set 54 Lifting drive mechanism 6

Lift cylinder 61 Lift sprocket 62

Lifting chain 63 Connection frame 64

Channel steel structure 65 Second guiding mechanism 7

Second guide wheel 71 Second guide column 72

The first guide mechanism 8 The first guide column 81

Guide shaft seat 82 Elevated track 9

Rail 91

Detailed ways

The present case will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.

This case involves a mobile splitting machine for aerated concrete, as shown in Figure 1-3, which mainly includes a traveling frame 1, a lifting boom 2, an upper splitting frame 3 and a lower splitting frame 4.

As shown in FIG. 1 , the traveling vehicle frame 1 is suspended on the elevated track 9 in a walkable manner. Specifically, the traveling vehicle frame 1 is provided with a traveling drive mechanism 5 to drive it to travel. The traveling drive mechanism 5 includes a traveling motor 51 , a universal joint 52 , a driving wheel set 53 and a driven wheel set 54 . The active wheel set 53 and the passive wheel set 54 are installed on the traveling vehicle frame 1, and the elevated track 9 is provided with a steel rail 91 for the active wheel set 53 and the passive wheel set 54 to walk. The traveling vehicle frame 1 drives the universal coupling 52 through the traveling motor 51 to drive the active wheel group 53 to realize reciprocating operation.

A lifting drive mechanism 6 is provided between the traveling vehicle frame 1 and the lifting arm 2 to drive the lifting arm 2 up and down. Specifically, the lifting drive mechanism 6 includes a lifting cylinder 61 , a lifting sprocket 62 and a lifting chain 63 . The cylinder body of lifting cylinder 61 is horizontally fixed on the traveling vehicle frame 1, and the oil cylinder rod of lifting cylinder 61 connects an end of lifting chain 63, and this lifting chain 63 is supported and driven by lifting sprocket 62 and the other end connects lifting arm 2. When the lifting cylinder 61 moves, the lifting arm 2 will move up and down.

In order to ensure that the lifting boom 2 is lifted and lowered smoothly, two sets of lifting chains 63 and lifting sprockets 62 are respectively provided. Commonly connected to the connection frame 64. Further, a channel steel structure 65 is also provided on the traveling vehicle frame 1 , and first guide wheels sliding along the channel steel structure 65 are installed on both sides of the connecting frame 64 . Through the cooperation of the first guide wheel and the channel steel structure 65, it is ensured that the lifting cylinder 61 moves linearly back and forth on the traveling vehicle frame 1.

Preferably, a second guide mechanism 7 is also provided between the lifting boom 2 and the traveling vehicle frame 1, and the second guide mechanism 7 includes a second guide wheel 71 and a second guide column 72, and the second guide wheel 71 is arranged on the hoist On the boom 2 , the second guide post 72 is erected on the traveling vehicle frame 1 , and the second guide post 72 is provided with a guide strip matching the second guide wheel 71 . Here, the lifting arm 2 can be moved up and down in a straight line with the help of the second guide wheel 71 and the second guide post 72 for mutual cooperation and guidance.

The lower split frame 4 is fixed on the traveling vehicle frame 1 through the connecting column 11 . The upper splitting frame 3 is arranged above the lower splitting frame 4 and the two are connected by a separation cylinder 30. Through the action of the separation cylinder 30, the upper splitting frame 3 and the lower splitting frame 4 are separated or merged. The upper breaking frame 3 and the lower breaking frame 4 are respectively provided with an upper clamping mechanism 31 and a lower clamping mechanism 41 which can be relatively clamped in the frame. Through the action of the upper clamping mechanism 31 and the lower clamping mechanism 41, the upper and lower layers of the block are respectively clamped.

Both the upper clamping mechanism 31 and the lower clamping mechanism 41 include a plurality of clamping cylinder groups arranged oppositely in pairs, and the clamping cylinder rods of the clamping cylinder groups are connected with clamping arms through pin shafts, as shown in Fig. 2 shows a clamping arm 311 of the upper clamping mechanism 31. The clamping arm is provided with a clamping pad which facilitates clamping, and is preferably made of polyurethane rubber. Further, the clamping arm is provided with a guide shaft, and the guide shaft is movably arranged with the copper sleeve seat on the upper split frame 3 or the lower split frame 4, so as to play a guiding role. Preferably, there are two guide shafts on the clamping arm, and they are located on both sides of the clamping arm, so that two adjacent guide shafts of two adjacent clamping arms can share a copper sleeve.

Preferably, a first guide mechanism 8 is provided between the lower split frame 4 and the upper split frame 3, and the first guide mechanism 8 includes first guide columns 81 respectively arranged on the lower split frame 4 and the upper split frame 3. And the guide shaft seat 82, the first guide column 81 is guided and matched with the guide shaft seat 82, and plays a guiding role in the same way to ensure that the lower split frame 3 and the upper split frame 4 are accurately separated or merged.

The working principle of the new mobile splitting machine for aerated concrete is that the steam-cured aerated block of each mold is suspended by the lifting arm 2 of the splitting machine, and is hoisted by the walking frame 1. Afterwards, the block is properly lifted by the lifting arm 2, so that the bottom two layers of the block are located in the upper split frame 3 and the lower split frame 4 respectively, and the upper clamping mechanism 31 and the lower clamping mechanism 41 respectively clamp the corresponding Layer blocks are then operated by the separation cylinder 30, and the upper splitting frame 3 is properly lifted and separated from the lower splitting frame 4, thereby realizing the splitting operation of the bottom two layers. Afterwards, the upper parting frame 3 moves back down, the upper clamping mechanism 31 and the lower clamping mechanism 41 unclamp the building block, the lifting arm 2 descends one floor of the brick position, and the above-mentioned operations are repeated to realize automatic layer-by-layer parting. After the separation is completed, it is directly hoisted by the traveling frame 1 to the next process flow.

The above descriptions are only preferred embodiments of the present invention, and all equal changes and modifications made in accordance with the claims of the present invention shall fall within the scope of the claims of the present invention.

Claims (9)

1. air entrained concrete movable type point breaks a machine, it is characterized in that: mainly comprise traveling vehicle frame, be located at the lifting arm on this traveling vehicle frame, upper point break frame and lower point break frame; The lifting driving mechanism for driving this lifting boom luff is provided with between described traveling vehicle frame and lifting arm; Break frame and be fixed on traveling vehicle frame by joint pin for described lower point, break frame and be located at described lower point and break above frame and to be provided with for being elevated on this point separation oil cylinder breaking frame between the two for described upper point; Break frame and break that frame is respectively equipped with can toward the upper clamping mechanism of relative clamping in frame and lower clamp system with lower point for described upper point.

2. a kind of air entrained concrete movable type point as claimed in claim 1 breaks machine, it is characterized in that: described traveling vehicle frame is provided with the hoofing part mechanism driving its walking, this hoofing part mechanism comprises movable motor, Hooks coupling universal coupling, adhesion wheel group and by motor car wheel group, this adhesion wheel group and be arranged on described traveling vehicle frame by motor car wheel group, described movable motor drives Hooks coupling universal coupling and drives adhesion wheel group to realize rotating.

3. a kind of air entrained concrete movable type point as claimed in claim 1 breaks machine, it is characterized in that: described lifting driving mechanism comprises lift cylinder, promotes sprocket wheel and lifting chain, the cylinder body of this lift cylinder is fixed on traveling vehicle frame, the cylinder rod of this lift cylinder connects one end of lifting chain, and this lifting chain is by the transmission of described lifting sprocket bearing and the other end connects described lifting arm.

4. a kind of air entrained concrete movable type point as claimed in claim 3 breaks machine, and it is characterized in that: the cylinder rod of described lift cylinder is provided with connection box, one end of described lifting chain is connected on this connection box.

5. a kind of air entrained concrete movable type point as claimed in claim 4 breaks machine, it is characterized in that: described traveling vehicle frame is provided with channel-section steel structure, described connection box is equipped with the first directive wheel slided along described channel-section steel structure.

6. a kind of air entrained concrete movable type point as claimed in claim 1 breaks machine, it is characterized in that: break frame and upper point and break between frame and be provided with the first guiding mechanism for described lower point, this first guiding mechanism comprises and is located at described lower point respectively and breaks frame, upper point of the first lead broken on frame and guiding axle bed, and this first lead leads mutually with the axle bed that leads and is equipped with.

7. a kind of air entrained concrete movable type point as claimed in claim 1 breaks machine, it is characterized in that: between described lifting arm and described traveling vehicle frame, be also provided with the second guiding mechanism, this second guiding mechanism comprises the second directive wheel and the second lead, this second directive wheel is located on described lifting arm, described second lead is erect and is located on described traveling vehicle frame, and this second lead is provided with the gib block suitable with described second directive wheel.

8. a kind of air entrained concrete movable type point as claimed in claim 1 breaks machine, it is characterized in that: described upper clamping mechanism and lower clamp system include one group of multiple clamping cylinder group be oppositely arranged between two, and the clamping cylinder bar of this clamping cylinder group has clamp arm by pinned connection.

9. a kind of air entrained concrete movable type point as claimed in claim 8 breaks machine, it is characterized in that: described clamp arm is provided with the axis of guide, and this axis of guide breaks frame or lower point of copper sheathing seat activity of breaking on frame is equipped with described upper dividing.