CN2349178Y - Automatic blank distributor - Google Patents

Automatic blank distributor Download PDF

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Publication number
CN2349178Y
CN2349178Y CN 98252303 CN98252303U CN2349178Y CN 2349178 Y CN2349178 Y CN 2349178Y CN 98252303 CN98252303 CN 98252303 CN 98252303 U CN98252303 U CN 98252303U CN 2349178 Y CN2349178 Y CN 2349178Y
Authority
CN
China
Prior art keywords
base
wheel
mainly
blank
chuck
Prior art date
Application number
CN 98252303
Other languages
Chinese (zh)
Inventor
刘淑霞
武刚
王京云
Original Assignee
双鸭山东方工业公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 双鸭山东方工业公司 filed Critical 双鸭山东方工业公司
Priority to CN 98252303 priority Critical patent/CN2349178Y/en
Application granted granted Critical
Publication of CN2349178Y publication Critical patent/CN2349178Y/en

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Abstract

The utility model relates to an automatic blank distributor, which is mainly composed of a blank distributing big frame, a bridge type tackle, a blank transmitting tackle, a distributing station, a parallel conveying machine, an automatic control system, a pneumatic control circuit, etc. The utility model adopts driving wheel independently driven mechanisms at both sides, with the control of a program controlled machine, the entire tackle part can repeatedly move on a track of the blank distributing big frame. The entire machine operation can be automatically controlled by a programmable controller, a blank clamping device is controlled by a pneumatic element, and air source pressure can be correspondingly adjusted according to different blank body strength. So the utility model has the advantages of simple device structure, flexible and reliable operation and variety blank distributing forms, and the utility model is suitable for the requirements of distributing blank of producing hollow bricks with a scaled one-time distribution and calcination process.

Description

Automatic setting machine
Be placed on mechanical equipment on the kiln car through the adobe Automatic Code of marshalling after the utility model belongs on the glace manufacturing line moulding, particularly a kind of once code burning process is produced the specialized equipment of glace sign indicating number base.
At present, China does not still have the sign indicating number base equipment that is applicable to that glace is produced, the clay solid brick setting machine of domestic production, design falls behind, and is not suitable for the needs of the super wide kiln type automated production of big section, paces up and down at reduced levels for a long time always, production efficiency is low, complex structure, less stable, and equipment oil leakage, operation disadvantage such as dumb can not get solving always.
The purpose of this utility model is, designs and produces a kind of later-model automatic setting machine, by the marshalling platform is carried out technological improvement, adopts simple exquisite automatic control device, simplified run action, and made the base substrate accurate positioning, when eliminating marshalling to the damage of base substrate; Complete machine is manipulated the programmable controller automatic guidance; billet clamping device adopts pneumatic element; can be according to the different corresponding adjustment bleed pressures of blank strength; make device structure simple like this; flexible operation is reliable; problems such as the sign indicating number base is various informative, and the production efficiency that has solved homemade setting machine well is low, complex structure, hydraulic efficiency pressure system leakage of oil, operation are dumb have adapted to the needs that the scale once code burning process is produced glace sign indicating number base.
The technical solution of the utility model is following realization, and a kind of automatic setting machine mainly is made of big of sign indicating number base, bridge-type coaster, blank transportation truck, marshalling platform, parallel conveyer, autonomous cruise speed system and Pneumatic control circuit etc.Wherein coaster is made up of traveling gear and lift system, traveling gear mainly comprises electrical motor, reductor, driving wheel, flower wheel, locating wheel, walking vehicle body etc., and lift system mainly comprises electrical motor, reductor, sprocket wheel, chain, take off and landing strip, guide piece and emergency braking apparatus; Blank transportation truck mainly is made up of travel mechanism, rotating mechanism, chuck etc., and travel mechanism mainly comprises electrical motor, reductor, sprocket wheel, reductor, crank, connecting rod, swivel mount, and chuck mainly comprises base folder, cylinder, gear, tooth etc.; The traveling gear that it is characterized in that the bridge-type coaster adopts both sides driving wheel independent driving mechanism, the driving wheel that the individual drive of traveling gear is promptly arranged respectively on two tracks of big of sign indicating number base, it all moves by programme-controlled control, driven in synchronism, in described walking vehicle body both sides, the crossbeam inner side that connects driving wheel and flower wheel is respectively installed a locating wheel, locating wheel links with leverage and the walking vehicle body that cylinder promotes, locating wheel is positioned on the lever termination, be complementary with a pair of locating plate of big crossbeam installed inside of sign indicating number base, locating plate is dovetail form.
Next will specifically describe the version and the corresponding matching relationship of each parts of automatic ink recorder.Blank transportation truck, electrical motor, reductor are installed on the walking vehicle body, the hinge wheel of lift system is installed on the imput shaft, imput shaft is installed on the walking vehicle body crossbeam by pair of bearing, is driven by the minor sprocket that is installed on the speed reducer output shaft, constitutes driving system.Two pairs of two belt pulleys are installed on imput shaft, an end of 4 take off and landing strip with the belt pressing plate, be bolted on pair belt pulleys, the other end is fixed on the belt fixed frame.Guide piece mainly comprises guiding slide bar, track adjusting wheel, outer slide cartridge etc., and two guiding slide bars slide up and down in fixing outer slide cartridge, and its lower end is fixed together with bolt and blank transportation truck.Several blocks that one face down bonding of guiding slide bar has emergency braking to use, the emergency braking clamping pin mechanism is fixed on the outer slide cartridge with side direction, emergency braking apparatus is mainly by the braking bayonet lock, oscillating bearing, composition such as cylinder and travel switch, automatic setting machine is when normal operation, under the traction of take off and landing strip, spring on the belt fixed frame is compressed, in case take off and landing strip or chain disconnect, belt fixed frame ejects the startup travel switch to the other end under the effect of spring, cylinder operation by programme-controlled control emergency braking apparatus, make the braking bayonet lock block the block of guiding on the slide bar, guaranteed that lift system no longer glides, in order to guarantee safe in operation.
Blank transportation truck mainly is made up of travel mechanism, rotating mechanism, chuck etc.Travel mechanism mainly is made up of electrical motor, reductor, sprocket wheel, chain, road wheel, car body etc., is used for the side travel chuck; Rotating mechanism mainly is made up of electrical motor, reductor, crank, connecting rod, swivel mount etc., is used for the chuck half-twist; Chuck mainly is made up of base folder, cylinder, gear, tooth bar etc., is used for clamping and unclamping base substrate.Base folder and outer base folder in bad folder is divided into, interior base folder is positioned at the middle part of chuck, mainly is made up of base clamping frame, rubber plate, gusset piece etc., and rubber plate is installed in bolt on the back plate of base clamping frame, and the base clamping frame links to each other with outer base folder by nylon tape; Outer base folder is positioned at the both sides of chuck, mainly is made up of side plate, rubber plate, riser, otic placode, gusset piece etc., and rubber plate is installed on the side plate with bolt, and side plate connects with tooth bar and cylinder mechanism, by moving crank motion in the channel-section steel of wheel on movable stand; Be separately installed with gear and roller under the boatswain chair of movable stand, tooth bar moves between gear and roller, has played the effect of location and guiding when chuck is worked.Chuck links up by supporting cylinder and rotating mechanism, and the supporting cylinder has played cushioning and protection when the sign indicating number base.
Organize into groups platform and be divided into marshalling mechanism and divide base belt mechanism two parts, mainly form, be used for base substrate marshalling and branch base by electrical motor, reductor, chain, sprocket wheel, cylinder, belt, support etc.
Parallel conveyer mainly is made up of electrical motor, reductor, sprocket wheel, chain, cylinder, belt, support etc., is used for the base substrate that marshalling is finished is transported to the below of chuck.
Using method of the present utility model is, during work, the base substrate that cutting is good is delivered on the marshalling platform, by the marshalling platform organize into groups, divide base after parallel conveyor delivery to the below of chuck, the lift system of bridge-type coaster puts down blank transportation truck, chuck on the blank transportation truck clamps base substrate, again by the lift mechanism lifts blank transportation truck of bridge-type coaster.In the process that promotes blank transportation truck, the travel mechanism and the rotating mechanism of blank transportation truck are started working, the side travel chuck, and with the chuck half-twist, after blank transportation truck is thus lifted to certain altitude, the traveling gear of bridge-type coaster is started working, blank transportation truck is transported to the top of kiln car, puts down blank transportation truck by the lift system of bridge-type coaster, the chuck of blank transportation truck unclamps base substrate, base substrate is piled up on kiln car, after the intact base substrate of sign indicating number, the lift system of bridge-type coaster begins to promote blank transportation truck, in the time of lifting, the travel mechanism and the rotating mechanism of blank transportation truck are started working, chuck is resetted, rise to certain altitude after, the traveling gear of bridge-type coaster is started working, blank transportation truck is sent back to the top of parallel conveyer, and once a sign indicating number base process finishes.Entire work process is to finish under the control of autonomous cruise speed system.
The utility model has the advantages that: by programmable controller controls, pneumatic and mechanical linkage, operation automatically, folder base dynamics is adjustable, and action is accurate, and it is reliable to operate steadily, and the sign indicating number base is various informative; The marshalling platform adopts simple exquisite automatic control device, has simplified run action, accurate positioning, when eliminating marshalling to the damage of base substrate; Emergency braking apparatus is simple in structure, and work flexibly, and is safe and reliable.Be applicable to the needs of scale once code burning process production glace sign indicating number base.
The utility model will be further described below in conjunction with accompanying drawing:
Fig. 1 is the structural representation front view of automatic setting machine;
Fig. 2 is the structural representation left view of automatic setting machine;
Fig. 3 is the bridge-type pulley structure schematic front view of automatic setting machine;
Fig. 4 is the bridge-type pulley structure diagrammatic top view of automatic setting machine;
Fig. 5 is the bridge-type pulley structure signal left view of automatic setting machine;
Fig. 6 is the belt fixed frame structural representation of automatic setting machine;
Fig. 7 is the chuck arrangement schematic front view of the blank transportation truck of automatic setting machine;
Fig. 8 is the chuck arrangement signal left view of automatic setting machine;
Fig. 9 is the chuck arrangement diagrammatic top view of automatic setting machine;
By Fig. 1-2 as seen, automatic setting machine of the present utility model, mainly be made of big 3 of sign indicating number base, bridge-type coaster 1, blank transportation truck 2, parallel conveyer 4, marshalling platform, autonomous cruise speed system and Pneumatic control circuit etc., the marshalling platform is divided into marshalling mechanism 6 and blank distributing mechanism 5 two parts.
By Fig. 3-Fig. 6 as seen, bridge-type coaster 1 is made up of traveling gear and lift system.Traveling gear mainly is made up of electrical motor 23, reductor 24, driving wheel 25, flower wheel 7, locating wheel 27, walking vehicle body etc., adopts both sides driving wheel independent driving mechanism to make the back and forth operation on the track 34 of big 3 of sign indicating number base of whole coaster part; All action is by programme-controlled control, driven in synchronism; Both sides at walking vehicle body, connect driving wheel 25 and a locating wheel 27 respectively is installed with crossbeam 26 inner sides of flower wheel 7, the leverage 28 that locating wheel 27 usefulness cylinders 33 promote links with walking vehicle body, locating wheel 27 is positioned on lever 28 terminations, be complementary with a pair of locating plate of big 3 crossbeam installed inside of sign indicating number base, locating plate is dovetail form.
Lift system mainly is made up of electrical motor 29, reductor 30, sprocket wheel 14,16, chain 15, take off and landing strip 17, guide piece and emergency braking apparatus etc., is used for lifting blank transportation truck 2.Electrical motor 29, reductor 30 are installed on the walking vehicle body, and the hinge wheel 16 of lift system is installed on the imput shaft 32, are driven by the minor sprocket 14 that is installed on reductor 30 output shafts, constitute driving system.Be fixed on the belt pressing plate on two belt pulleys 31 at the end that two pairs of two 31,4 take off and landing strip 17 of belt pulley are installed on the imput shaft 32, the other end is fixed on the belt fixed frame 20.12,13 is bend wheel, in order to change the service direction of take off and landing strip 17.Guide piece mainly is made up of guiding slide bar 11, track adjusting wheel 9,10, outer slide cartridge 22 etc., and two guiding slide bars 11 slide up and down in fixing outer slide cartridge 22, and its lower end is fixed together with bolt and blank transportation truck 2.Several blocks that one face down bonding of guiding slide bar 11 has emergency braking to use, the emergency braking clamping pin mechanism is fixed on the outer slide cartridge 22 with side direction, emergency braking apparatus is mainly by braking bayonet lock 19, compositions such as gas scarce 18 and travel switch 35, during the automatic setting machine normal operation, under the traction of take off and landing strip 17, spring 36 on the belt fixed frame 20 is compressed, in case take off and landing strip 17 or chain 15 disconnect, belt fixed frame 20 ejects startup travel switch 35 to the other end under the effect of spring 36, cylinder 18 work by programme-controlled control emergency braking apparatus, make braking bayonet lock 19 block the link stopper of guiding on the slide bar 11, guaranteed that lift system no longer glides, and guarantees safe in operation.
As Fig. 7-Fig. 9 finding, the chuck of automatic setting machine mainly is made up of base folder, cylinder, gear 51, tooth bar 52 etc., is used for clamping or unclamping base substrate.Base folder and outer base folder in the base folder is divided into, interior base folder is positioned at the middle part of chuck, mainly be made up of base clamping frame 48, rubber plate 49, gusset piece etc., rubber plate 49 usefulness bolt are on the back plate of base clamping frame 48, and base clamping frame 48 links to each other with outer base folder by nylon tape 38; Outer base folder is positioned at two of chuck, mainly form by side plate 46, rubber plate 47, riser 55, otic placode 42, gusset piece 43 etc., rubber plate 47 is fixed on the inboard of side plate 46, side plate 46 connects with tooth bar 52 and cylinder mechanism 39, by moving wheel 40, crank motion in the channel-section steel 41 on movable stand, channel-section steel 41 downsides are equipped with slide rail 45, pulley 44 crank motion in slide rail 45 of interior base folder upper end; Boatswain chair at movable stand is separately installed with gear 51 and roller 54 for 53 times, and in order to limit the track of tooth bar, tooth bar then defines the synchronized operation of biside plate 46; Chuck links up by supporting cylinder 50 and rotating mechanism 37, and supporting cylinder 50 plays cushioning and protection when the sign indicating number base.

Claims (4)

1, a kind of automatic setting machine, mainly constitute by big of sign indicating number base, bridge-type coaster, blank transportation truck, marshalling platform, parallel conveyer, autonomous cruise speed system and Pneumatic control circuit etc., wherein the bridge-type coaster is made up of traveling gear and lift system, traveling gear mainly comprises electrical motor, reductor, driving wheel, flower wheel, locating wheel, walking vehicle body etc., and lift system mainly comprises electrical motor, reductor, sprocket wheel, chain, take off and landing strip, guide piece and emergency braking apparatus etc.; Blank transportation truck mainly is made up of travel mechanism, rotating mechanism, chuck etc., travel mechanism mainly comprises electrical motor, reductor, sprocket wheel, chain, road wheel, car body etc., rotating mechanism mainly comprises electrical motor, reductor, crank, connecting rod, swivel mount etc., chuck mainly comprises base folder, cylinder, gear, tooth bar etc., it is characterized in that, the traveling gear of described bridge-type coaster adopts both sides driving wheel driver train, the driving wheel that the individual drive of traveling gear is promptly arranged respectively on two tracks of big of sign indicating number base, it all moves by programme-controlled control, driven in synchronism; In described walking vehicle body both sides, the crossbeam inner side that connects driving wheel and flower wheel is respectively installed a locating wheel, locating wheel links with leverage and the walking vehicle body that cylinder promotes, locating wheel is positioned on the lever termination, be complementary with a pair of locating plate of big crossbeam installed inside of sign indicating number base, locating plate is dovetail form.
2, automatic setting machine as claimed in claim 1, it is characterized in that, electrical motor in the described lift system, reductor is installed on the walking vehicle body, a sprocket wheel of described lift system is installed on the imput shaft, by another chain wheel drive that is installed on the speed reducer output shaft, two pairs of two belt pulleys are installed on the imput shaft of bridge-type coaster lift system, article 4, an end of take off and landing strip with the belt pressing plate, be bolted on two belt pulleys, the other end is fixed on the belt fixed frame, changes the service direction of take off and landing strip by bend wheel.
3, automatic setting machine as claimed in claim 1, it is characterized in that, the guide piece of bridge-type coaster lift system is mainly by two guiding slide bars, track adjusting wheel, outer slide cartridge is formed, wherein two of guide piece guiding slide bars slide up and down in fixing outer slide cartridge, several blocks that one face down bonding of slide bar has emergency braking to use, the emergency braking clamping pin mechanism is fixed on the outer slide cartridge with side direction, during the setting machine normal operation, under the traction of take off and landing strip, spring on the belt fixed frame is compressed, in case take off and landing strip or chain disconnect, belt fixed frame ejects the startup travel switch to the other end under the effect of spring, cylinder operation by programme-controlled control emergency braking apparatus, make the braking bayonet lock block the block of guiding slide bar, guaranteed that lift system no longer glides, prevent that blank transportation truck from being broken.
4, automatic setting machine as claimed in claim 1, it is characterized in that, the chuck of blank transportation truck is mainly by base folder, cylinder, gear, tooth bar etc., be used for clamping and unclamping base substrate, base folder and outer base folder in the base folder is divided into, interior base folder is positioned at the middle part of chuck, mainly is made up of base clamping frame, rubber plate, gusset piece etc., rubber plate is installed in bolt on the back plate of base clamping frame, and the base clamping frame links to each other with outer base folder by nylon tape; Outer base folder is positioned at the both sides of chuck, mainly form by side plate, rubber plate, riser, otic placode, gusset piece etc., rubber plate is installed on the side plate with bolt, side plate connects with tooth bar and cylinder mechanism, by moving crank motion in the channel-section steel of wheel on movable stand, under the boatswain chair of movable stand, be separately installed with gear and roller, tooth bar moves between gear and roller, play location and directional tagging when chuck is worked, chuck links up by supporting cylinder and rotating mechanism.
CN 98252303 1998-12-30 1998-12-30 Automatic blank distributor CN2349178Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 98252303 CN2349178Y (en) 1998-12-30 1998-12-30 Automatic blank distributor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 98252303 CN2349178Y (en) 1998-12-30 1998-12-30 Automatic blank distributor

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Publication Number Publication Date
CN2349178Y true CN2349178Y (en) 1999-11-17

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ID=33996022

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 98252303 CN2349178Y (en) 1998-12-30 1998-12-30 Automatic blank distributor

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1843733B (en) * 2006-04-26 2010-05-12 福建海源自动化机械股份有限公司 Brick-unloading machine
CN101792064A (en) * 2010-01-26 2010-08-04 北京京鹏环球科技股份有限公司 Conveying device for plug transplantation
CN101575054B (en) * 2008-08-15 2011-04-06 山东矿机迈科建材机械有限公司 Automatic setting machine
CN1921993B (en) * 2004-02-23 2011-08-10 凯莱建材有限公司 Device for separating steam-hardened building material blocks
CN102167231A (en) * 2011-04-07 2011-08-31 信阳雄狮建材设备制造有限公司 Grasping mechanism for automatic green brick stacking device
CN102225719A (en) * 2011-04-07 2011-10-26 信阳雄狮建材设备制造有限公司 Automatic adobe stacking device
CN102241335A (en) * 2011-05-04 2011-11-16 谭明中 Clamping device for bricks unloaded by gas shock
CN102350733A (en) * 2011-09-30 2012-02-15 芜湖新铭丰机械装备有限公司 Blank clamping machine in concrete manufacturing equipment
CN103754588A (en) * 2014-01-20 2014-04-30 山东恒祥机械有限公司 Automatic transporting and packing system
CN103818718A (en) * 2014-03-20 2014-05-28 河南科技大学 Steering device for shunt conveying of material bags
CN103818729A (en) * 2014-03-14 2014-05-28 洛阳润信机械制造有限公司 Setting machine lifting device
CN105034158A (en) * 2015-09-08 2015-11-11 辽阳锻压机床股份有限公司 Automatic brick taking device of mechanical clamping arm
CN105818258A (en) * 2016-05-23 2016-08-03 唐山贺祥机电股份有限公司 Blank taking device for realizing wide travel range in small space
CN106946046A (en) * 2017-03-30 2017-07-14 江苏星通北斗航天科技有限公司 A kind of logistics goods efficiently piles up device

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1921993B (en) * 2004-02-23 2011-08-10 凯莱建材有限公司 Device for separating steam-hardened building material blocks
CN1843733B (en) * 2006-04-26 2010-05-12 福建海源自动化机械股份有限公司 Brick-unloading machine
CN101575054B (en) * 2008-08-15 2011-04-06 山东矿机迈科建材机械有限公司 Automatic setting machine
CN101792064B (en) * 2010-01-26 2013-06-05 北京京鹏环球科技股份有限公司 Conveying device for plug transplantation
CN101792064A (en) * 2010-01-26 2010-08-04 北京京鹏环球科技股份有限公司 Conveying device for plug transplantation
CN102167231A (en) * 2011-04-07 2011-08-31 信阳雄狮建材设备制造有限公司 Grasping mechanism for automatic green brick stacking device
CN102225719A (en) * 2011-04-07 2011-10-26 信阳雄狮建材设备制造有限公司 Automatic adobe stacking device
CN102167231B (en) * 2011-04-07 2012-11-21 信阳雄狮建材设备制造有限公司 Grasping mechanism for automatic green brick stacking device
CN102225719B (en) * 2011-04-07 2013-04-24 信阳雄狮建材设备制造有限公司 Automatic adobe stacking device
CN102241335A (en) * 2011-05-04 2011-11-16 谭明中 Clamping device for bricks unloaded by gas shock
CN102350733A (en) * 2011-09-30 2012-02-15 芜湖新铭丰机械装备有限公司 Blank clamping machine in concrete manufacturing equipment
CN103754588A (en) * 2014-01-20 2014-04-30 山东恒祥机械有限公司 Automatic transporting and packing system
CN103818729A (en) * 2014-03-14 2014-05-28 洛阳润信机械制造有限公司 Setting machine lifting device
CN103818729B (en) * 2014-03-14 2016-05-25 洛阳润信机械制造有限公司 A kind of setting machine lowering or hoisting gear
CN103818718A (en) * 2014-03-20 2014-05-28 河南科技大学 Steering device for shunt conveying of material bags
CN105034158A (en) * 2015-09-08 2015-11-11 辽阳锻压机床股份有限公司 Automatic brick taking device of mechanical clamping arm
CN105818258A (en) * 2016-05-23 2016-08-03 唐山贺祥机电股份有限公司 Blank taking device for realizing wide travel range in small space
CN105818258B (en) * 2016-05-23 2018-02-16 唐山贺祥机电股份有限公司 The blank taking device of big stroke range is realized in small space
CN106946046A (en) * 2017-03-30 2017-07-14 江苏星通北斗航天科技有限公司 A kind of logistics goods efficiently piles up device

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