CN204623458U - Lining of railway boxcar plate - Google Patents

Lining of railway boxcar plate Download PDF

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Publication number
CN204623458U
CN204623458U CN201420820415.9U CN201420820415U CN204623458U CN 204623458 U CN204623458 U CN 204623458U CN 201420820415 U CN201420820415 U CN 201420820415U CN 204623458 U CN204623458 U CN 204623458U
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China
Prior art keywords
thickness
central layer
prepreg tape
lower epidermis
unidirectional
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CN201420820415.9U
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Chinese (zh)
Inventor
朱华平
张雷鸣
沃晓剑
陈蒙
朱成卓
高骁
王惠
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JIANGSU QIYI TECHNOLOGY CO LTD
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JIANGSU QIYI TECHNOLOGY CO LTD
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Abstract

The utility model relates to lining of railway boxcar plate, and comprise the upper and lower epidermis through hot pressing composite molding and central layer, central layer is between upper and lower epidermis; Upper and lower epidermis is made up of at least two layers of unidirectional fiber prepreg tape respectively, has 0 degree of-90 angle of spending between the fiber bearing of trend of adjacent two layers unidirectional fibre prepreg tape; The material of unidirectional fibre prepreg tape is that continuous glass fibre strengthens thermoplastic polypropylene resin's composite material; The material of central layer is short fiber reinforced thermoplastic polypropylene resin composite material; The thickness of upper and lower epidermis is respectively 0.5-2.0mm, and the thickness of central layer is 1.5-6.0mm, and the thickness of interior lining panel is 2.5-8.0mm.After adopting structure of the present utility model, material both can be avoided to rot, good shock resistance can have been possessed again, and then improve durability well; Meanwhile, whole interior lining panel thickness is less, meets the operating needs of box car.

Description

Lining of railway boxcar plate
Technical field
The utility model relates to a kind of interior lining panel, especially relates to the interior lining panel of box car.
Background technology
Box car is the one in railway transport vehicle, and box car is by bottom vehicle frame, and sidewall framework and ceiling composition, box car, also can conveying people time urgent mainly based on the fast freight of commom carrier bag, is called in the past " boxcar ".
Traditional box car does not have liner, afterwards for preventing goods and fork truck in transportation loading and unloading process from, to the damage of car body, adding crashproof interior lining panel in sidewall framework steel frame inside.Early stage crashproof interior lining panel mainly adopts 3mm bamboo slab rubber, but following problem has appearred in bamboo slab rubber in the process used: after (1) uses 2-3, and bamboo slab rubber occurs that water suction is rotted, and needs to change.(2) bamboo slab rubber receives external impacts breakage, and surface there will be bamboo fibre, easily causes damage to goods and personnel.Researchist is to this has been improvement in the industry, and bamboo base lining of railway boxcar plate disclosed in the Chinese utility model patent of application number 201320172576.7 Authorization Notice No. CN203293314U, have higher mechanical property, and expansion rate of water absorption is little.But the bamboo base interior lining panel of this improvement directly adopts shaping bamboo mat, still there is the hidden danger that water suction is rotted.
Have based on this, applicant develops material imputrescibility and has the lining of railway boxcar plate of excellent impact resistance.
Find through retrieval, the Chinese invention patent application of application number 201210456251.1 application publication number CN103806357A discloses a kind of temporary pavement plate, Chopped fiber is adopted to strengthen resin board as sandwich layer, continuous fibre enhancement resin prepreg plate is as top layer, after hot pressing compound, then obtain through coating or hot melt film process.But on the one hand, the application of this temporary pavement plate is road building field, falls far short with the utility model application; On the other hand, this temporary pavement plate thickness is excessive, directly cannot be used as lining of railway boxcar plate, and simultaneously this application gives increases the enlightenment that top layer and core layer thickness can strengthen mechanical property, and therefore researchist directly cannot use for reference the technical scheme of this application in the industry.
Utility model content
The purpose of this utility model is: for above-mentioned prior art Problems existing, proposes a kind of lining of railway boxcar plate, material imputrescibility and have excellent impact resistance energy.
In order to reach above object, the technical solution of the utility model is as follows:
A kind of lining of railway boxcar plate, comprise the upper and lower epidermis through hot pressing composite molding and central layer, central layer is between upper and lower epidermis; Upper and lower epidermis is made up of at least two layers of unidirectional fiber prepreg tape respectively, has 0 degree of-90 angle of spending between the fiber bearing of trend of adjacent two layers unidirectional fibre prepreg tape; The material of unidirectional fibre prepreg tape is that continuous glass fibre strengthens thermoplastic polypropylene resin's composite material; The material of central layer is short fiber reinforced thermoplastic polypropylene resin composite material; The thickness of upper and lower epidermis is respectively 0.5-2.0mm, and the thickness of central layer is 1.5-6.0mm, and the thickness of interior lining panel is 2.5-8.0mm.
In this structure, upper and lower epidermis is by least two layers of unidirectional fiber prepreg tape, form by above-mentioned specific direction, and adopt continuous glass fibre and thermoplastic polypropylene resin in the material of unidirectional fibre prepreg tape, adopt thermoplastic polypropylene resin in the material of simultaneously central layer, the shock resistance of whole interior lining panel can be guaranteed like this within the scope of above-mentioned specific thicknesses.
The perfect further technical scheme of the utility model is as follows:
Preferably, the thickness of unidirectional fibre prepreg tape is 0.2-0.4mm; The thickness of upper and lower epidermis is respectively 0.5-1.0mm; The thickness of central layer is 1.5-4.0mm; The thickness of interior lining panel is 2.5-5.0mm.The thickness of whole interior lining panel can be reduced so further on the basis of guaranteeing shock resistance.
Preferably, the angle between the fiber bearing of trend of adjacent two layers unidirectional fibre prepreg tape is 90 degree.
Preferably, interior lining panel is fixed on box car inwall through rivet and press strip.
After adopting structure of the present utility model, material both can be avoided to rot, good shock resistance can have been possessed again, and then improve durability well; Meanwhile, whole interior lining panel thickness is less, meets the operating needs of box car.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment.
Fig. 2, Fig. 3 be Fig. 1 embodiment unidirectional fibre prepreg tape and they be superimposed with each other after schematic diagram.
Detailed description of the invention
Embodiment
As shown in Figure 1, the present embodiment lining of railway boxcar plate, comprises the upper and lower epidermis 1,2 through hot pressing composite molding and central layer 3, and central layer 3 is between upper and lower epidermis 1,2; Upper and lower epidermis 1,2 is made up of at least two layers of unidirectional fiber prepreg tape 4 respectively, has 0 degree of-90 angle of spending (preferably 90 degree) between the fiber bearing of trend of adjacent two layers unidirectional fibre prepreg tape 4; The material of unidirectional fibre prepreg tape 4 is that continuous glass fibre strengthens thermoplastic polypropylene resin's composite material; The material of central layer 3 is short fiber reinforced thermoplastic polypropylene resin composite material.Whole interior lining panel is fixed on box car inwall through rivet and press strip.
The thickness of unidirectional fibre prepreg tape 4 is 0.2-0.4mm; The thickness of upper and lower epidermis 1,2 is respectively 0.5-2.0mm (preferred 0.5-1.0mm), the thickness of central layer 3 is 1.5-6.0mm (preferred 1.5-4.0mm), and the thickness of interior lining panel is 2.5-8.0mm (preferred 2.5-5.0mm).
Continuous glass fibre strengthens thermoplastic polypropylene resin's composite material and adopts fibre weight specification to be more than or equal to the product of 50%, and short fiber reinforced thermoplastic polypropylene resin composite material adopts fibre weight specification to be more than or equal to the product of 14%.Concrete employing meets the commercially available product of above-mentioned specification requirement.
Test case:
Upper and lower epidermis is made up of 3 layers of unidirectional fibre prepreg tape respectively, has the angle of 90 degree between the fiber bearing of trend of adjacent two layers unidirectional fibre prepreg tape; The thickness of central layer is 1.5mm, and whole interior lining panel thickness is unloaded at 3.0mm.
In addition, concrete material aspect, continuous glass fibre strengthens thermoplastic polypropylene resin's composite material and can select to adopt fibre weight specification to be the product of 60%, and short fiber reinforced thermoplastic polypropylene resin composite material can be selected to adopt fibre weight specification to be the product of 14%.
After testing, the entire area of this interior lining panel weighs 3.6 Gong Jin/㎡, compound bending intensity >=120MPa, biaxial tensile strength >=120MPa, impact strength can be greater than 200KJ/ ㎡, uses 4 kilograms of weights vertically to pound and do not occur puncturing, meets the technical requirements of lining of railway boxcar plate.

Claims (4)

1. a lining of railway boxcar plate, comprise the upper and lower epidermis through hot pressing composite molding and central layer, described central layer is between upper and lower epidermis; It is characterized in that, described upper and lower epidermis is made up of at least two layers of unidirectional fiber prepreg tape respectively, has 0 degree of-90 angle of spending between the fiber bearing of trend of adjacent two layers unidirectional fibre prepreg tape; The material of described unidirectional fibre prepreg tape is that continuous glass fibre strengthens thermoplastic polypropylene resin's composite material; The material of described central layer is short fiber reinforced thermoplastic polypropylene resin composite material; The thickness of described upper and lower epidermis is respectively 0.5-2.0mm, and the thickness of described central layer is 1.5-6.0mm, and the thickness of described interior lining panel is 2.5-8.0mm.
2. lining of railway boxcar plate according to claim 1, is characterized in that, the thickness of described unidirectional fibre prepreg tape is 0.2-0.4mm; The thickness of described upper and lower epidermis is respectively 0.5-1.0mm; The thickness of described central layer is 1.5-4.0mm; The thickness of described interior lining panel is 2.5-5.0mm.
3. lining of railway boxcar plate according to claim 1 and 2, is characterized in that, the angle between the fiber bearing of trend of adjacent two layers unidirectional fibre prepreg tape is 90 degree.
4. lining of railway boxcar plate according to claim 1 and 2, is characterized in that, described interior lining panel is fixed on box car inwall through rivet and press strip.
CN201420820415.9U 2014-12-22 2014-12-22 Lining of railway boxcar plate Active CN204623458U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420820415.9U CN204623458U (en) 2014-12-22 2014-12-22 Lining of railway boxcar plate

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Application Number Priority Date Filing Date Title
CN201420820415.9U CN204623458U (en) 2014-12-22 2014-12-22 Lining of railway boxcar plate

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105667014A (en) * 2016-03-31 2016-06-15 广州金发碳纤维新材料发展有限公司 Passenger car floor
CN105882076A (en) * 2016-04-21 2016-08-24 广州金发碳纤维新材料发展有限公司 Fiber reinforced thermoplastic resin plate
CN105922685A (en) * 2016-05-04 2016-09-07 浙江华江科技股份有限公司 Renewable thermoplastic compound board for high-strength environment-friendly bus floor and preparing method thereof
CN105922694A (en) * 2016-04-21 2016-09-07 广州金发碳纤维新材料发展有限公司 Lightweight fiber reinforced thermoplastic resin plate
CN106349674A (en) * 2016-08-30 2017-01-25 江苏同庆车辆配件有限公司 A composite lining liner for railway box car
CN112549679A (en) * 2020-12-23 2021-03-26 广州金发碳纤维新材料发展有限公司 Thermoplastic composite board

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105667014A (en) * 2016-03-31 2016-06-15 广州金发碳纤维新材料发展有限公司 Passenger car floor
CN105882076A (en) * 2016-04-21 2016-08-24 广州金发碳纤维新材料发展有限公司 Fiber reinforced thermoplastic resin plate
CN105922694A (en) * 2016-04-21 2016-09-07 广州金发碳纤维新材料发展有限公司 Lightweight fiber reinforced thermoplastic resin plate
CN105922685A (en) * 2016-05-04 2016-09-07 浙江华江科技股份有限公司 Renewable thermoplastic compound board for high-strength environment-friendly bus floor and preparing method thereof
CN105922685B (en) * 2016-05-04 2018-01-02 浙江华江科技股份有限公司 A kind of reproducible high-strength environment-friendly bus deck plastic composite board material and preparation method thereof
CN106349674A (en) * 2016-08-30 2017-01-25 江苏同庆车辆配件有限公司 A composite lining liner for railway box car
CN112549679A (en) * 2020-12-23 2021-03-26 广州金发碳纤维新材料发展有限公司 Thermoplastic composite board

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