CN204565608U - Open the automatic setup system of ceramic cartridge soon - Google Patents
Open the automatic setup system of ceramic cartridge soon Download PDFInfo
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- CN204565608U CN204565608U CN201520170613.XU CN201520170613U CN204565608U CN 204565608 U CN204565608 U CN 204565608U CN 201520170613 U CN201520170613 U CN 201520170613U CN 204565608 U CN204565608 U CN 204565608U
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Abstract
The utility model discloses a kind of automatic setup system opening ceramic cartridge soon, comprise general assembly production line, be furnished with valve body lasso workbench, valve body directed loading working table, oiled washer fitter's bench, valve rod lasso workbench, valve rod fitter's bench, anechoic sheet fitter's bench, ceramic moving plate fitter's bench, oiling seal operation platform, ceramic still fitter's bench, setting-out circle fitter's bench, ftercompction workbench, jump ring fitter's bench successively along general assembly production line, each workbench forms corresponding station; General assembly production line drives built-up jig successively through each station in running, and each station completes assembling.The utility model can realize the automatic assembling of ceramic cartridge more than ten parts, and improve the quality stability of ceramic cartridge, lower manual's cost is also enhanced productivity.
Description
Technical field
The utility model relates to a kind of production equipment opening ceramic cartridge soon, is specifically related to a kind of automatic setup system opening ceramic cartridge soon.
Background technology
As shown in Figure 1, open ceramic cartridge 100 soon and comprise setting-out circle 100-1, ceramic still 100-2, ceramic moving plate 100-3, silencer 100-4, oiled washer 100-5, quck-opening valve body 100-6, jump ring 100-7, large sealing packing ring 100-8, Quick-opening valve rod 100-9, small sealing ring 100-10, the assembling of each parts of spool must in a certain order and direction.
Because the constituent part number opening ceramic cartridge is soon more, individual part structure is more special, and therefore all adopt hand assembled at present, not only efficiency of assembling is lower, and assembly quality affects larger by human factor; In addition due to the increase of labour cost cost, too increase the production cost of ceramic cartridge.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of automatic setup system opening ceramic cartridge soon, and it can realize the automatic assembling of ceramic cartridge more than ten parts.
For solving the problems of the technologies described above, the technical solution that the utility model opens the automatic setup system of ceramic cartridge is soon:
Comprise general assembly production line 1, general assembly production line 1 is provided with built-up jig 1-5, built-up jig 1-5 can clamp and positioning valve; Be furnished with valve body lasso workbench 2, valve body directed loading working table 3, oiled washer fitter's bench 4, valve rod lasso workbench 5, valve rod fitter's bench 6, anechoic sheet fitter's bench 7, ceramic moving plate fitter's bench 8, oiling seal operation platform 9, ceramic still fitter's bench 10, setting-out circle fitter's bench 11, ftercompction workbench 12, jump ring fitter's bench 13 successively along general assembly production line 1, each workbench forms corresponding station; General assembly production line 1 drives built-up jig 1-5 successively through each station in running, and each station completes assembling; Valve body lasso workbench 2 realizes the assembling between large sealing packing ring 100-8 and quck-opening valve body 100-6; The directed loading working table 3 of valve body carries out orientation to the valve body being equipped with large sealing packing ring, makes the valve body with large sealing packing ring be positioned in built-up jig 1-5 according to the angle direction of regulation; Oiled washer is assemblied on the valve body with large sealing packing ring after being arranged at the directed loading working table 3 of valve body by oiled washer fitter's bench 4; Valve rod lasso workbench 5 completes small sealing ring 100-10 and is assembled to Quick-opening valve rod 100-9 and is coated with oil seal; Arrange valve rod fitter's bench 6 between valve rod lasso workbench 5 and general assembly production line 1, valve rod fitter's bench 6 finishes receiving the valve rod of small sealing ring assembling and completes the orientation of valve rod and the assembling of valve rod and valve body; Anechoic sheet fitter's bench 7 completes the assembling of anechoic sheet 100-4 and valve body; Pottery moving plate fitter's bench 8 completes the assembling of ceramic moving plate 100-3 and valve body; Oiling seal operation platform 9 completes the sealing of ceramic moving plate; Pottery still fitter's bench 10 realizes the assembling of ceramic still 100-2 and valve body; Setting-out circle fitter's bench 11 realizes the assembling of setting-out circle and valve body; Ftercompction workbench 12 completes ftercompction, obtains spool; Jump ring fitter's bench 13 realizes the assembling of E type, M type two kinds of jump rings and spool.
Described general assembly production line 1 comprises the first single current waterline 1-1, the second single current waterline 1-2, flow line bracket 1-3, fixture transfer device 1-4, built-up jig 1-5, and two single current waterlines 1-1,1-2 are set up in parallel and realize supporting by flow line bracket 1-3; Two single current waterlines 1-1,1-2 are distributed with multiple built-up jig 1-5 along its length, and built-up jig 1-5 is used for holding workpiece; Be respectively arranged with fixture transfer device 1-4 between the two ends of two single current waterlines 1-1,1-2, fixture transfer device 1-4 can realize the transfer of built-up jig 1-5 between two single current waterlines 1-1,1-2.
Described valve body lasso workbench 2 comprises valve body feed mechanism 2-2, large sealing packing ring feed mechanism 2-3, large sealing packing ring interval feed mechanism 2-4, support ring mechanism 2-5, large sealing packing ring assemble mechanism 2-6, the first valve body Material moving device 2-7; The feed end of large sealing packing ring interval feed mechanism 2-4 connects the discharge end of large sealing packing ring feed mechanism 2-3, and the discharge end of large sealing packing ring interval feed mechanism 2-4 connects support ring mechanism 2-5; The side of support ring mechanism 2-5 arranges large sealing packing ring assemble mechanism 2-6; The side of large sealing packing ring assemble mechanism 2-6 arranges valve body feed mechanism 2-2, arranges the first valve body Material moving device 2-7 between large sealing packing ring assemble mechanism 2-6 and valve body feed mechanism 2-2.
The directed loading working table 3 of described valve body comprises valve body conveying mechanism 3-1, the second valve body Material moving device 3-2, valve body attitude reference device 3-3, the directed feed mechanism 3-4 of valve body, the first clamp switching mechanism 3-5, the first built-up jig detent mechanism 3-6; Valve body conveying mechanism 3-1 is connected with the workpiece output of valve body lasso workbench 2; The side of valve body conveying mechanism 3-1 is provided with valve body attitude reference device 3-3; The second valve body Material moving device 3-2 is provided with between valve body conveying mechanism 3-1 and valve body attitude reference device 3-3; The side of valve body attitude reference device 3-3 arranges the directed feed mechanism 3-4 of valve body; The directed feed mechanism 3-4 of valve body corresponds to the directed feeding station of valve body of general assembly production line 1; The directed feeding station of valve body is provided with the first clamp switching mechanism 3-5, first clamp switching mechanism 3-5 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to the directed feeding station of valve body, and the first clamp switching mechanism 3-5 controls the opening and closing of this station modular fixture 1-5; The directed feeding station of valve body is also provided with the first built-up jig detent mechanism 3-6, and the first built-up jig detent mechanism 3-6 is positioned at the bottom of this station modular fixture 1-5, and the first built-up jig detent mechanism 3-6 realizes the clamping position to this station modular fixture 1-5.
Described oiled washer fitter's bench 4 comprises oiled washer feed mechanism 4-1, oiled washer feeding distribution mechanism 4-2, oiled washer assemble mechanism 4-3, the second built-up jig detent mechanism 4-4; The discharge end of oiled washer feed mechanism 4-1 connects oiled washer feeding distribution mechanism 4-2, and the side of oiled washer feeding distribution mechanism 4-2 arranges oiled washer assemble mechanism 4-3; Oiled washer assemble mechanism 4-3 corresponds to the oiled washer assembly station of general assembly production line 1; Oiled washer assembly station is provided with the second built-up jig detent mechanism 4-4, second built-up jig detent mechanism 4-4 is positioned at the bottom of the built-up jig 1-5 the first single current waterline 1-1 corresponding to oiled washer assembly station, and the second built-up jig detent mechanism 4-4 realizes the clamping position to this station modular fixture 1-5.
Described valve rod lasso workbench 5 comprises valve rod feed mechanism 5-1, valve rod interval feed mechanism 5-2, small sealing ring feed mechanism 5-3, small sealing ring feeding distribution mechanism 5-4, small sealing ring support ring mechanism 5-5, small sealing ring transferring mechanism 5-6, small sealing ring assemble mechanism 5-7, the first valve rod Material moving device 5-8, oiling mechanism 5-9, the second valve rod Material moving device 5-10, valve stem sleeve ring gymnastics station 5-11; Valve stem sleeve ring gymnastics station 5-11 is set side by side with valve rod interval feed mechanism 5-2 and small sealing ring feeding distribution mechanism 5-4; The feed end of valve rod interval feed mechanism 5-2 connects the discharge end of valve rod feed mechanism 5-1, and the discharge end of valve rod interval feed mechanism 5-2 arranges small sealing ring assemble mechanism 5-7; Between valve rod interval feed mechanism 5-2 and small sealing ring assemble mechanism 5-7, the first valve rod Material moving device 5-8 is set; The feed end of small sealing ring feeding distribution mechanism 5-4 connects the discharge end of small sealing ring feed mechanism 5-3, the discharge end of small sealing ring feeding distribution mechanism 5-4 arranges small sealing ring support ring mechanism 5-5, arranges small sealing ring transferring mechanism 5-6 between small sealing ring feeding distribution mechanism 5-4 and small sealing ring support ring mechanism 5-5; The side of small sealing ring assemble mechanism 5-7 arranges oiling mechanism 5-9; Second valve rod Material moving device 5-10 is set between small sealing ring assemble mechanism 5-7 and oiling mechanism 5-9.
Described valve rod fitter's bench 6 comprises valve rod attitude reference device 6-1, valve rod assemble mechanism 6-2, the 3rd built-up jig detent mechanism 6-3; Valve rod assemble mechanism 6-2 corresponds to the valve rod assembly station of general assembly production line 1; Valve rod assembly station is provided with the 3rd built-up jig detent mechanism 6-3,3rd built-up jig detent mechanism 6-3 is positioned at the bottom of the built-up jig 1-5 the first single current waterline 1-1 corresponding to valve rod assembly station, and the 3rd built-up jig detent mechanism 6-3 realizes the clamping position to this station modular fixture 1-5.
Described anechoic sheet fitter's bench 7 comprises anechoic sheet feed mechanism 7-1, anechoic sheet feeding distribution mechanism 7-2, anechoic sheet assemble mechanism 7-3, the 4th fixture combination detent mechanism 7-4; Anechoic sheet feeding distribution mechanism 7-2 is arranged at the discharge end of anechoic sheet feed mechanism 7-1, and the side of anechoic sheet feeding distribution mechanism 7-2 arranges anechoic sheet assemble mechanism 7-3; Anechoic sheet assemble mechanism 7-3 corresponds to the anechoic sheet assembly station of general assembly production line 1; Anechoic sheet assembly station is provided with the 4th fixture combination detent mechanism 7-4,4th fixture combination detent mechanism 7-4 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to anechoic sheet assembly station, and the 4th fixture combination detent mechanism 7-4 realizes the clamping position to this station modular fixture 1-5.
Described ceramic moving plate fitter's bench 8 comprises moving plate feed mechanism 8-1, moving plate feeding distribution mechanism 8-2, moving plate assemble mechanism 8-3, the 5th fixture combination detent mechanism 8-4; The discharge end of moving plate feed mechanism 8-1 arranges moving plate feeding distribution mechanism 8-2, and the side of moving plate feeding distribution mechanism 8-2 arranges moving plate assemble mechanism 8-3, and moving plate assemble mechanism 8-3 corresponds to the moving plate assembly station of general assembly production line 1; Moving plate assembly station is provided with the 5th fixture combination detent mechanism 8-4,5th fixture combination detent mechanism 8-4 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to moving plate assembly station, and the 5th fixture combination detent mechanism 8-4 realizes the clamping position to this station modular fixture 1-5.
Described oiling seal operation platform 9 comprises oiling executing agency 9-1, the 6th fixture combination detent mechanism 9-2; Oiling executing agency 9-1 corresponds to the oiling containment station of general assembly production line 1; Oiling containment station is provided with the 6th fixture combination detent mechanism 9-2,6th fixture combination detent mechanism 9-2 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to oiling containment station, and the 6th fixture combination detent mechanism 9-2 realizes the clamping position to this station modular fixture 1-5.
Described ceramic still fitter's bench 10 comprises still feed mechanism 10-1, still overturn feeding mechanism 10-2, still attitude reference device 10-3, still Material moving device 10-4, still assemble mechanism 10-5, still cleaning mechanism 10-6, the 7th fixture combination detent mechanism 10-7; The discharge end of still feed mechanism 10-1 connects the feed end of still overturn feeding mechanism 10-2, and the discharge end side of still overturn feeding mechanism 10-2 arranges still attitude reference device 10-3; Still Material moving device 10-4 is set between still overturn feeding mechanism 10-2 and still attitude reference device 10-3; The side of still attitude reference device 10-3 arranges still assemble mechanism 10-5; Still assemble mechanism 10-5 is provided with still cleaning mechanism 10-6; Still assemble mechanism 10-5 corresponds to the still assembly station of general assembly production line 1; Still assembly station is provided with the 7th fixture combination detent mechanism 10-7,7th fixture combination detent mechanism 10-7 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to still assembly station, and the 7th fixture combination detent mechanism 10-7 realizes the clamping position to this station modular fixture 1-5.
Described setting-out circle fitter's bench 11 comprises setting-out circle feed mechanism 11-1, setting-out circle feeding distribution mechanism 11-2, setting-out circle swivel feeding mechanism 11-3, setting-out circle assemble mechanism 11-4, the 8th fixture combination detent mechanism 11-5; The discharge end of setting-out circle feed mechanism 11-1 connects the feed end of setting-out circle feeding distribution mechanism 11-2, the discharge end of setting-out circle feeding distribution mechanism 11-2 arranges setting-out circle assemble mechanism 11-4, arranges setting-out circle swivel feeding mechanism 11-3 between setting-out circle feeding distribution mechanism 11-2 and setting-out circle assemble mechanism 11-4; Setting-out circle assemble mechanism 11-4 corresponds to the setting-out circle assembly station of general assembly production line 1; Setting-out circle assembly station is provided with the 8th fixture combination detent mechanism 11-5,8th fixture combination detent mechanism 11-5 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to setting-out circle assembly station, and the 8th fixture combination detent mechanism 11-5 realizes the clamping position to this station modular fixture 1-5.
Described ftercompction workbench 12 comprises ftercompction executing agency 12-1, the 9th fixture combination detent mechanism 12-2; Ftercompction executing agency 12-1 corresponds to the ftercompction station of general assembly production line 1; Ftercompction station is provided with the 9th fixture combination detent mechanism 12-2,9th fixture combination detent mechanism 12-2 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to ftercompction station, and the 9th fixture combination detent mechanism 12-2 realizes the clamping position to this station modular fixture 1-5.
Described jump ring fitter's bench 13 comprises spool cutting module and jump ring load module, and the spool completing inner components assembling is transported to jump ring load module from general assembly production line 1 by spool cutting module; Spool cutting module comprises spool cutting agency 13-3, and spool cutting agency 13-3 corresponds to the spool discharge station of general assembly production line 1; Spool discharge station is provided with the second clamp switching mechanism 13-1, second clamp switching mechanism 13-1 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to spool discharge station, and the second clamp switching mechanism 13-1 controls the opening and closing of this station modular fixture 1-5; Spool discharge station is also provided with the tenth built-up jig detent mechanism 13-2, and the tenth built-up jig detent mechanism 13-2 is positioned at the bottom of this station modular fixture 1-5, and the tenth fixture combination detent mechanism 13-2 realizes the clamping position to this station modular fixture 1-5; Jump ring load module comprises spool Material moving device 13-4, E type jump ring feed mechanism 13-5, M type jump ring feed mechanism 13-6, E type clamp spring assembling machine structure 13-7, M type clamp spring assembling machine structure 13-8, spool press mechanism 13-9, finished product discharging mechanism 13-10; The discharge end of spool cutting agency 13-3 arranges spool Material moving device 13-4, and spool Material moving device 13-4 receives spool and delivered to E type clamp spring assembling machine structure 13-7 or M type clamp spring assembling machine structure 13-8; The top of spool Material moving device 13-4 arranges spool press mechanism 13-9, and spool press mechanism 13-9 is for compressing location spool to be assembled to assemble; The discharge end of E type jump ring feed mechanism 13-5 arranges E type clamp spring assembling machine structure 13-7, and the discharge end of M type jump ring feed mechanism 13-6 arranges M type clamp spring assembling machine structure 13-8; The side of E type clamp spring assembling machine structure 13-7 and M type clamp spring assembling machine structure 13-8 arranges finished product discharging mechanism 13-10.
The technique effect that the utility model can reach is:
The utility model can realize the automatic assembling of ceramic cartridge more than ten parts, and improve the quality stability of ceramic cartridge, lower manual's cost is also enhanced productivity.
The utility model is in whole working cycles, utilize cylinder, line slideway makes mechanism kinematic more accurate, adopt sensor detect parts presence or absence, whether put in place, locate whether accurate, and transmit signals to controller, controller sends instruction, each workbench, according to instruction operation, realizes closed-loop control.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
Fig. 1 is the decomposing schematic representation opening ceramic cartridge soon;
Fig. 2 is the schematic diagram that the utility model opens the automatic setup system of ceramic cartridge soon;
Fig. 3 is the schematic diagram of general assembly production line of the present utility model;
Fig. 4 is the top view of Fig. 3;
Fig. 5 is the schematic diagram of valve body lasso workbench of the present utility model;
Fig. 6 is the top view of Fig. 5;
Fig. 7 is the schematic diagram of the directed loading working table of valve body of the present utility model;
Fig. 8 is the top view of Fig. 7;
Fig. 9 is the schematic diagram of oiled washer fitter's bench of the present utility model;
Figure 10 is the top view of Fig. 9;
Figure 11 is the schematic diagram of valve rod lasso workbench of the present utility model;
Figure 12 is the top view of Figure 11;
Figure 13 is the schematic diagram of valve rod fitter's bench of the present utility model;
Figure 14 is the top view of Figure 13;
Figure 15 is the schematic diagram of anechoic sheet fitter's bench of the present utility model;
Figure 16 is the top view of Figure 15;
Figure 17 is the schematic diagram of ceramic moving plate fitter's bench of the present utility model;
Figure 18 is the top view of Figure 17;
Figure 19 is the schematic diagram of oiling seal operation platform of the present utility model;
Figure 20 is the top view of Figure 19;
Figure 21 is the schematic diagram of ceramic still fitter's bench of the present utility model;
Figure 22 is the top view of Figure 21;
Figure 23 is the schematic diagram of setting-out circle fitter's bench of the present utility model;
Figure 24 is the top view of Figure 23;
Figure 25 is the schematic diagram of ftercompction workbench of the present utility model;
Figure 26 is the top view of Figure 25;
Figure 27 is the schematic diagram of jump ring fitter's bench of the present utility model;
Figure 28 is the top view of Figure 27.
Description of reference numerals in figure:
1 is general assembly production line, and 2 is valve body lasso workbench,
3 is the directed loading working table of valve body, and 4 is oiled washer fitter's bench,
5 is valve rod lasso workbench, and 6 is valve rod fitter's bench,
7 is anechoic sheet fitter's bench, and 8 is ceramic moving plate fitter's bench,
9 is oiling seal operation platform, and 10 is ceramic still fitter's bench,
11 is setting-out circle fitter's bench, and 12 is ftercompction workbench,
13 is jump ring fitter's bench,
1-1 is the first single current waterline, and 1-2 is the second single current waterline,
1-3 is flow line bracket, and 1-4 is fixture transfer device,
1-5 is built-up jig,
2-1 is valve body lasso stand, and 2-2 is valve body feed mechanism,
2-3 is large sealing packing ring feed mechanism, and 2-4 is large sealing packing ring interval feed mechanism,
2-5 is support ring mechanism, and 2-6 is large sealing packing ring assemble mechanism,
2-7 is the first valve body Material moving device,
3-1 is valve body conveying mechanism, and 3-2 is the second valve body Material moving device,
3-3 is valve body attitude reference device, and 3-4 is the directed feed mechanism of valve body,
3-5 is the first clamp switching mechanism, and 3-6 is the first built-up jig detent mechanism,
4-1 is oiled washer feed mechanism, and 4-2 is oiled washer feeding distribution mechanism,
4-3 is oiled washer assemble mechanism, and 4-4 is the second built-up jig detent mechanism,
5-1 is valve rod feed mechanism, and 5-2 is valve rod interval feed mechanism,
5-3 is small sealing ring feed mechanism, and 5-4 is small sealing ring feeding distribution mechanism,
5-5 is small sealing ring support ring mechanism, and 5-6 is small sealing ring transferring mechanism,
5-7 is small sealing ring assemble mechanism, and 5-8 is the first valve rod Material moving device,
5-9 is oiling mechanism, and 5-10 is the second valve rod Material moving device,
5-11 is valve stem sleeve ring gymnastics station,
6-1 is valve rod attitude reference device, and 6-2 is valve rod assemble mechanism,
6-3 is the 3rd built-up jig detent mechanism,
7-1 is anechoic sheet feed mechanism, and 7-2 is anechoic sheet feeding distribution mechanism,
7-3 is anechoic sheet assemble mechanism, and 7-4 is the 4th fixture combination detent mechanism,
8-1 is moving plate feed mechanism, and 8-2 is moving plate feeding distribution mechanism,
8-3 is moving plate assemble mechanism, and 8-4 is the 5th fixture combination detent mechanism,
9-1 is oiling executing agency, and 9-2 is the 6th fixture combination detent mechanism,
10-1 is still feed mechanism, and 10-2 is still overturn feeding mechanism,
10-3 is still attitude reference device, and 10-4 is still Material moving device,
10-5 is still assemble mechanism, and 10-6 is still cleaning mechanism,
10-7 is the 7th fixture combination detent mechanism,
11-1 is setting-out circle feed mechanism, and 11-2 is setting-out circle feeding distribution mechanism,
11-3 is setting-out circle swivel feeding mechanism, and 11-4 is setting-out circle assemble mechanism,
11-5 is the 8th fixture combination detent mechanism,
12-1 is ftercompction executing agency, and 12-2 is the 9th fixture combination detent mechanism,
13-1 is the second clamp switching mechanism, and 13-2 is the tenth built-up jig detent mechanism,
13-3 is spool cutting agency, and 13-4 is spool Material moving device,
13-5 is E type jump ring feed mechanism, and 13-6 is M type jump ring feed mechanism,
13-7 is E type clamp spring assembling machine structure, and 13-8 is M type clamp spring assembling machine structure,
13-9 is spool press mechanism, and 13-10 is finished product discharging mechanism,
100 for open ceramic cartridge soon,
100-1 is setting-out circle, and 100-2 is ceramic still,
100-3 is ceramic moving plate, and 100-4 is silencer,
100-5 is oiled washer, and 100-6 is quck-opening valve body,
100-7 is jump ring, and 100-8 is large sealing packing ring,
100-9 is Quick-opening valve rod, and 100-10 is small sealing ring.
Detailed description of the invention
As shown in Figure 2, the utility model opens the automatic setup system of ceramic cartridge soon, comprises general assembly production line 1, general assembly production line 1 is provided with built-up jig 1-5, and built-up jig 1-5 can clamp and positioning valve; Be furnished with valve body lasso workbench 2, valve body directed loading working table 3, oiled washer fitter's bench 4, valve rod lasso workbench 5, valve rod fitter's bench 6, anechoic sheet fitter's bench 7, ceramic moving plate fitter's bench 8, oiling seal operation platform 9, ceramic still fitter's bench 10, setting-out circle fitter's bench 11, ftercompction workbench 12, jump ring fitter's bench 13 successively along general assembly production line 1, each workbench forms corresponding station; Valve body lasso workbench 2 is for realizing the assembling between large sealing packing ring 100-8 and quck-opening valve body 100-6; The directed loading working table 3 of valve body carries out orientation to the valve body being equipped with large sealing packing ring, and the valve body with large sealing packing ring is positioned in built-up jig 1-5, so that the positioning and directing of follow-up parts according to the angle direction of regulation; Oiled washer is assemblied on the valve body with large sealing packing ring after being arranged at the directed loading working table 3 of valve body by oiled washer fitter's bench 4; Valve rod lasso workbench 5 completes small sealing ring 100-10 and is assembled to Quick-opening valve rod 100-9 and oiling seal operation; Arrange valve rod fitter's bench 6 between valve rod lasso workbench 5 and general assembly production line 1, valve rod fitter's bench 6 finishes receiving the valve rod of small sealing ring assembling and completes the orientation of valve rod and the assembly work of valve rod and valve body; Anechoic sheet fitter's bench 7 completes the assembly work of anechoic sheet 100-4 and valve body; Pottery moving plate fitter's bench 8 completes the assembly work of ceramic moving plate 100-3 and valve body; Oiling seal operation platform 9 completes the sealing of ceramic moving plate, is the main step ensureing spool quality; Pottery still fitter's bench 10 realizes the assembling of ceramic still 100-2 and valve body; Setting-out circle fitter's bench 11 realizes the assembling of setting-out circle and valve body; Ftercompction workbench 12 completes ftercompction, obtains spool; Jump ring fitter's bench 13 is for realizing the assembling of E type, M type two kinds of jump rings.
Each parts to be assembled are placed on corresponding workbench, adopt vibrating disk automatic charging, general assembly production line 1 is run, general assembly production line 1 drives the valve body of built-up jig and clamping thereof according to assemble sequence successively through each station, completes the assembling of each parts; Assembling after assemble sequence is followed successively by valve body lasso, the directed material loading of valve body, oiled washer assembling, valve rod lasso, anechoic sheet assembling, ceramic moving plate assemble, are coated with oil seal, the assembling of ceramic still, the assembling of setting-out circle, ftercompction, finally complete jump ring assembling; After completing the assembling of whole parts, take out finished product, built-up jig return-to-home position, waits for assembly work next time, realizes the periodic duty of whole automatic assembly line.
As shown in Figure 3, Figure 4, general assembly production line 1 comprises the first single current waterline 1-1, the second single current waterline 1-2, flow line bracket 1-3, fixture transfer device 1-4, built-up jig 1-5, and two single current waterlines 1-1,1-2 are set up in parallel and realize supporting by flow line bracket 1-3; Flow line bracket 1-3's is Height Adjustable; Two single current waterlines 1-1,1-2 are distributed with multiple built-up jig 1-5 along its length, and built-up jig 1-5 is used for positioning workpieces; Be respectively arranged with fixture transfer device 1-4 between the two ends of two single current waterlines 1-1,1-2, fixture transfer device 1-4 can realize the transfer of built-up jig 1-5 between two single current waterlines 1-1,1-2.
First single current waterline 1-1 drives the built-up jig 1-5 on it to move, and transports valve body workpiece and completes assembly work through each workbench successively; After finished product blanking, the built-up jig 1-5 being positioned at the first single current waterline 1-1 end is transferred to the second single current waterline 1-2 by fixture transfer device 1-4, carry built-up jig 1-5 to initiating terminal by the second single current waterline 1-2, the initiating terminal by fixture transfer device 1-4, the built-up jig 1-5 being positioned at the second single current waterline 1-2 initiating terminal being transferred to the first single current waterline 1-1 again, waits for assembly work next time.
As shown in Figure 5, Figure 6, valve body lasso workbench 2 comprises valve body lasso stand 2-1, valve body feed mechanism 2-2, large sealing packing ring feed mechanism 2-3, large sealing packing ring interval feed mechanism 2-4, support ring mechanism 2-5, large sealing packing ring assemble mechanism 2-6, the first valve body Material moving device 2-7; Valve body lasso stand 2-1 is arranged large sealing packing ring interval feed mechanism 2-4, the feed end of large sealing packing ring interval feed mechanism 2-4 connects the discharge end of large sealing packing ring feed mechanism 2-3, and the discharge end of large sealing packing ring interval feed mechanism 2-4 connects support ring mechanism 2-5; The side of support ring mechanism 2-5 arranges large sealing packing ring assemble mechanism 2-6; The side of large sealing packing ring assemble mechanism 2-6 arranges valve body feed mechanism 2-2, arranges the first valve body Material moving device 2-7 between large sealing packing ring assemble mechanism 2-6 and valve body feed mechanism 2-2.
Valve body feed mechanism 2-2 and large sealing packing ring feed mechanism 2-3 realizes the automatic charging of quck-opening valve body 100-6, large sealing packing ring 100-8 respectively;
Large sealing packing ring 100-8 is flowed to large sealing packing ring interval feed mechanism 2-4 by large sealing packing ring feed mechanism 2-3, large sealing packing ring 100-8 is delivered to support ring mechanism 2-5 by large sealing packing ring interval feed mechanism 2-4 in order, large sealing packing ring 100-8 is stretched at support ring mechanism 2-5, waits to be assembled;
Quck-opening valve body 100-6 to be assembled is flowed to the first valve body Material moving device 2-7 by valve body feed mechanism 2-2, and the first valve body Material moving device 2-7 captures quck-opening valve body 100-6, and to deliver to large sealing packing ring assemble mechanism 2-6 etc. to be assembled;
Large sealing packing ring assemble mechanism 2-6 captures large sealing packing ring 100-8 to be assembled and completes the assembling of itself and quck-opening valve body 100-6; First valve body Material moving device 2-7 has captured the valve body of large sealing packing ring assembling and has been delivered on the valve body conveying mechanism 3-1 of the directed loading working table 3 of valve body.
As shown in Figure 7, Figure 8, the directed loading working table 3 of valve body comprises valve body conveying mechanism 3-1, the second valve body Material moving device 3-2, valve body attitude reference device 3-3, the directed feed mechanism 3-4 of valve body, the first clamp switching mechanism 3-5, the first built-up jig detent mechanism 3-6; Valve body conveying mechanism 3-1 is connected with the workpiece output of valve body lasso workbench 2, for the valve body receiving, store and carried large sealing packing ring to assemble; The side of valve body conveying mechanism 3-1 is provided with valve body attitude reference device 3-3; The second valve body Material moving device 3-2 is provided with between valve body conveying mechanism 3-1 and valve body attitude reference device 3-3; Second valve body Material moving device 3-2 captures valve body from valve body conveying mechanism 3-1 and is delivered to by valve body valve body attitude reference device 3-3, and valve body attitude reference device 3-3 realizes the orientation of valve body by mechanical orientation and sensor;
The side of valve body attitude reference device 3-3 arranges the directed feed mechanism 3-4 of valve body; The directed feed mechanism 3-4 of valve body corresponds to the directed feeding station of valve body of general assembly production line 1;
The directed feeding station of valve body is provided with the first clamp switching mechanism 3-5, first clamp switching mechanism 3-5 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to the directed feeding station of valve body, and the first clamp switching mechanism 3-5 controls the opening and closing of this station modular fixture 1-5;
The directed feeding station of valve body is also provided with the first built-up jig detent mechanism 3-6, and the first built-up jig detent mechanism 3-6 is positioned at the bottom of this station modular fixture 1-5, and the first built-up jig detent mechanism 3-6 realizes the clamping position to this station modular fixture 1-5.
After general assembly production line 1 drives built-up jig 1-5 to move to the directed feeding station of valve body, the first built-up jig detent mechanism 3-6 carries out clamping position to the built-up jig 1-5 being in the directed feeding station of valve body; The directed feed mechanism 3-4 of valve body has captured directed valve body from valve body attitude reference device 3-3 and has been delivered to built-up jig 1-5; The opening and closing of the first clamp switching mechanism 3-5 control combination fixture 1-5, completes the clamping to valve body; Afterwards, make the first built-up jig detent mechanism 3-6 unclamp the clamping of the built-up jig 1-5 to the directed feeding station of valve body, the built-up jig 1-5 being clamped with valve body moves to next station under the drive of general assembly production line 1.
As shown in Figure 9, Figure 10, oiled washer fitter's bench 4 comprises oiled washer feed mechanism 4-1, oiled washer feeding distribution mechanism 4-2, oiled washer assemble mechanism 4-3, the second built-up jig detent mechanism 4-4;
The discharge end of oiled washer feed mechanism 4-1 connects oiled washer feeding distribution mechanism 4-2, and the side of oiled washer feeding distribution mechanism 4-2 arranges oiled washer assemble mechanism 4-3; Oiled washer assemble mechanism 4-3 corresponds to the oiled washer assembly station of general assembly production line 1;
Oiled washer assembly station is provided with the second built-up jig detent mechanism 4-4, second built-up jig detent mechanism 4-4 is positioned at the bottom of the built-up jig 1-5 the first single current waterline 1-1 corresponding to oiled washer assembly station, and the second built-up jig detent mechanism 4-4 realizes the clamping position to this station modular fixture 1-5.
Oiled washer feed mechanism 4-1 realizes the automatic charging of oiled washer; Oiled washer feeding distribution mechanism 4-2 realizes the orderly interval material loading of oiled washer; Oiled washer is flowed to oiled washer feeding distribution mechanism 4-2 by oiled washer feed mechanism 4-1, oiled washer feeding distribution mechanism 4-2 is by oiled washer intermittent delivery to oiled washer assemble mechanism 4-3, and oiled washer assemble mechanism 4-3 captures oiled washer and is assembled to and is in the valve body clamped by built-up jig 1-5 of oiled washer assembly station; Afterwards, make the second built-up jig detent mechanism 4-4 unclamp the clamping of the built-up jig 1-5 to oiled washer assembly station, built-up jig 1-5 moves to next station under the drive of general assembly production line 1.
As shown in Figure 11, Figure 12, valve rod lasso workbench 5 comprises valve rod feed mechanism 5-1, valve rod interval feed mechanism 5-2, small sealing ring feed mechanism 5-3, small sealing ring feeding distribution mechanism 5-4, small sealing ring support ring mechanism 5-5, small sealing ring transferring mechanism 5-6, small sealing ring assemble mechanism 5-7, the first valve rod Material moving device 5-8, oiling mechanism 5-9, the second valve rod Material moving device 5-10, valve stem sleeve ring gymnastics station 5-11;
Valve stem sleeve ring gymnastics station 5-11 is set side by side with valve rod interval feed mechanism 5-2 and small sealing ring feeding distribution mechanism 5-4; The feed end of valve rod interval feed mechanism 5-2 connects the discharge end of valve rod feed mechanism 5-1, and the discharge end of valve rod interval feed mechanism 5-2 arranges small sealing ring assemble mechanism 5-7; Between valve rod interval feed mechanism 5-2 and small sealing ring assemble mechanism 5-7, the first valve rod Material moving device 5-8 is set;
The feed end of small sealing ring feeding distribution mechanism 5-4 connects the discharge end of small sealing ring feed mechanism 5-3, the discharge end of small sealing ring feeding distribution mechanism 5-4 arranges small sealing ring support ring mechanism 5-5, arranges small sealing ring transferring mechanism 5-6 between small sealing ring feeding distribution mechanism 5-4 and small sealing ring support ring mechanism 5-5;
The side of small sealing ring assemble mechanism 5-7 arranges oiling mechanism 5-9; Second valve rod Material moving device 5-10 is set between small sealing ring assemble mechanism 5-7 and oiling mechanism 5-9.
Valve rod feed mechanism 5-1 realizes the Automatic continuous material loading of valve rod, and valve rod interval feed mechanism 5-2 realizes the sub-material interval material loading in order of valve rod; First valve rod Material moving device 5-8 captures the valve rod of the discharge end of valve rod interval feed mechanism 5-2, valve rod is delivered in order small sealing ring assemble mechanism 5-7;
Small sealing ring feed mechanism 5-3 realizes the Automatic continuous material loading of small sealing ring; Small sealing ring feeding distribution mechanism 5-4 realizes the sub-material of small sealing ring; Small sealing ring transferring mechanism 5-6 captures the small sealing ring through sub-material from small sealing ring feeding distribution mechanism 5-4 and is delivered to small sealing ring support ring mechanism 5-5 and completes support ring so that assembling; Afterwards, the small sealing ring completing support ring is delivered to small sealing ring assemble mechanism 5-7 by small sealing ring transferring mechanism 5-6, and small sealing ring assemble mechanism 5-7 realizes the work of valve rod lasso;
Afterwards, the first valve rod Material moving device 5-8 has captured the valve rod of lasso, valve rod is delivered to oiling mechanism 5-9 and carries out oiling; Second valve rod Material moving device 5-10 has captured the valve rod of oiling and has been transported to the valve rod attitude reference device 6-1 of valve rod fitter's bench 6.
As shown in Figure 13, Figure 14, valve rod fitter's bench 6 comprises valve rod attitude reference device 6-1, valve rod assemble mechanism 6-2, the 3rd built-up jig detent mechanism 6-3; Valve rod assemble mechanism 6-2 corresponds to the valve rod assembly station of general assembly production line 1; Valve rod assembly station is provided with the 3rd built-up jig detent mechanism 6-3,3rd built-up jig detent mechanism 6-3 is positioned at the bottom of the built-up jig 1-5 the first single current waterline 1-1 corresponding to valve rod assembly station, and the 3rd built-up jig detent mechanism 6-3 realizes the clamping position to this station modular fixture 1-5.
The built-up jig 1-5 being clamped with valve body is delivered to valve rod assembly station by general assembly production line 1, and the 3rd built-up jig detent mechanism 6-3 carries out clamping position to this station modular fixture 1-5; Valve rod attitude reference device 6-1 realizes the orientation of valve rod by mechanical orientation and sensor, be assembled to valve body to make valve rod with certain setting angle; Valve rod assemble mechanism 6-2 captures the valve rod after orientation from valve rod attitude reference device 6-1 and completes the assembling of valve rod and valve body; Afterwards, the 3rd built-up jig detent mechanism 6-3 unclamps built-up jig 1-5, and built-up jig 1-5 moves until next station under the drive of general assembly production line 1.
As shown in Figure 15, Figure 16, anechoic sheet fitter's bench 7 comprises anechoic sheet feed mechanism 7-1, anechoic sheet feeding distribution mechanism 7-2, anechoic sheet assemble mechanism 7-3, the 4th fixture combination detent mechanism 7-4; Anechoic sheet feeding distribution mechanism 7-2 is arranged at the discharge end of anechoic sheet feed mechanism 7-1, and the side of anechoic sheet feeding distribution mechanism 7-2 arranges anechoic sheet assemble mechanism 7-3; Anechoic sheet assemble mechanism 7-3 corresponds to the anechoic sheet assembly station of general assembly production line 1;
Anechoic sheet assembly station is provided with the 4th fixture combination detent mechanism 7-4,4th fixture combination detent mechanism 7-4 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to anechoic sheet assembly station, and the 4th fixture combination detent mechanism 7-4 realizes the clamping position to this station modular fixture 1-5.
Anechoic sheet feed mechanism 7-1 realizes the automatic charging of anechoic sheet; The anechoic sheet of continuous automatic charging is separated into independent part material loading respectively one by one by anechoic sheet feeding distribution mechanism 7-2, waits to be assembled;
The built-up jig 1-5 being clamped with valve body is delivered to anechoic sheet assembly station by general assembly production line 1, and the 4th fixture combination detent mechanism 7-4 carries out clamping position to this station modular fixture 1-5; Anechoic sheet after anechoic sheet assemble mechanism 7-3 captures sub-material from anechoic sheet feeding distribution mechanism 7-2 is also installed into valve body; Afterwards, the 4th fixture combination detent mechanism 7-4 unclamps built-up jig 1-5, and built-up jig 1-5 moves until next station under the drive of general assembly production line 1.
As shown in Figure 17, Figure 18, ceramic moving plate fitter's bench 8 comprises moving plate feed mechanism 8-1, moving plate feeding distribution mechanism 8-2, moving plate assemble mechanism 8-3, the 5th fixture combination detent mechanism 8-4; The discharge end of moving plate feed mechanism 8-1 arranges moving plate feeding distribution mechanism 8-2, and the side of moving plate feeding distribution mechanism 8-2 arranges moving plate assemble mechanism 8-3, and moving plate assemble mechanism 8-3 corresponds to the moving plate assembly station of general assembly production line 1; Moving plate assembly station is provided with the 5th fixture combination detent mechanism 8-4,5th fixture combination detent mechanism 8-4 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to moving plate assembly station, and the 5th fixture combination detent mechanism 8-4 realizes the clamping position to this station modular fixture 1-5.
Moving plate feed mechanism 8-1 realizes the automatic charging of moving plate; The moving plate of continuous automatic charging is separated into independent part material loading respectively one by one by moving plate feeding distribution mechanism 8-2, waits to be assembled;
The built-up jig 1-5 being clamped with valve body is delivered to moving plate assembly station by general assembly production line 1, and the 5th fixture combination detent mechanism 8-4 carries out clamping position to this station modular fixture 1-5; Moving plate after moving plate assemble mechanism 8-3 driven disc feeding distribution mechanism 8-2 captures sub-material is also installed into valve body; Afterwards, the 5th fixture combination detent mechanism 8-4 unclamps built-up jig 1-5, and built-up jig 1-5 moves until next station under the drive of general assembly production line 1.
As shown in Figure 19, Figure 20, oiling seal operation platform 9 comprises oiling executing agency 9-1, the 6th fixture combination detent mechanism 9-2; Oiling executing agency 9-1 corresponds to the oiling containment station of general assembly production line 1; Oiling containment station is provided with the 6th fixture combination detent mechanism 9-2,6th fixture combination detent mechanism 9-2 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to oiling containment station, and the 6th fixture combination detent mechanism 9-2 realizes the clamping position to this station modular fixture 1-5.
The built-up jig 1-5 being clamped with valve body is delivered to oiling containment station by general assembly production line 1, and the 6th fixture combination detent mechanism 9-2 carries out clamping position to this station modular fixture 1-5; Oiling executing agency 9-1 carries out clean and oiling seal operation to the valve body clamped by built-up jig 1-5; Afterwards, the 6th fixture combination detent mechanism 9-2 unclamps built-up jig 1-5, and built-up jig 1-5 moves until next station under the drive of general assembly production line 1.
As shown in Figure 21, Figure 22, ceramic still fitter's bench 10 comprises still feed mechanism 10-1, still overturn feeding mechanism 10-2, still attitude reference device 10-3, still Material moving device 10-4, still assemble mechanism 10-5, still cleaning mechanism 10-6, the 7th fixture combination detent mechanism 10-7; The discharge end of still feed mechanism 10-1 connects the feed end of still overturn feeding mechanism 10-2, and the discharge end side of still overturn feeding mechanism 10-2 arranges still attitude reference device 10-3;
Still Material moving device 10-4 is set between still overturn feeding mechanism 10-2 and still attitude reference device 10-3;
The side of still attitude reference device 10-3 arranges still assemble mechanism 10-5;
Still assemble mechanism 10-5 is provided with still cleaning mechanism 10-6;
Still assemble mechanism 10-5 corresponds to the still assembly station of general assembly production line 1; Still assembly station is provided with the 7th fixture combination detent mechanism 10-7,7th fixture combination detent mechanism 10-7 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to still assembly station, and the 7th fixture combination detent mechanism 10-7 realizes the clamping position to this station modular fixture 1-5.
Still feed mechanism 10-1 realizes the automatic charging of still; Still overturn feeding mechanism 10-2 realizes the smooth surface of still down according to matching requirements; Bright and clean ventricumbent still is delivered to still attitude reference device 10-3 from still overturn feeding mechanism 10-2 by still Material moving device 10-4, and still attitude reference device 10-3 realizes the accurate orientation of still by mechanical orientation and sensor;
The built-up jig 1-5 being clamped with valve body is delivered to still assembly station by general assembly production line 1, and the 7th fixture combination detent mechanism 10-7 carries out clamping position to this station modular fixture 1-5;
Still cleaning mechanism 10-6 cleans the valve body clamped by this station modular fixture 1-5, removes still surface dust, greasy dirt etc., to improve assembly quality;
Still after still assemble mechanism 10-5 captures orientation from still attitude reference device 10-3 is also assembled to valve body; Afterwards, the 7th fixture combination detent mechanism 10-7 unclamps built-up jig 1-5, and built-up jig 1-5 moves until next station under the drive of general assembly production line 1.
As shown in Figure 23, Figure 24, setting-out circle fitter's bench 11 comprises setting-out circle feed mechanism 11-1, setting-out circle feeding distribution mechanism 11-2, setting-out circle swivel feeding mechanism 11-3, setting-out circle assemble mechanism 11-4, the 8th fixture combination detent mechanism 11-5;
The discharge end of setting-out circle feed mechanism 11-1 connects the feed end of setting-out circle feeding distribution mechanism 11-2, the discharge end of setting-out circle feeding distribution mechanism 11-2 arranges setting-out circle assemble mechanism 11-4, arranges setting-out circle swivel feeding mechanism 11-3 between setting-out circle feeding distribution mechanism 11-2 and setting-out circle assemble mechanism 11-4;
Setting-out circle assemble mechanism 11-4 corresponds to the setting-out circle assembly station of general assembly production line 1; Setting-out circle assembly station is provided with the 8th fixture combination detent mechanism 11-5,8th fixture combination detent mechanism 11-5 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to setting-out circle assembly station, and the 8th fixture combination detent mechanism 11-5 realizes the clamping position to this station modular fixture 1-5.
Setting-out circle feed mechanism 11-1 realizes the automatic charging of setting-out circle; It is to be assembled that setting-out circle feeding distribution mechanism 11-2 isolates single setting-out circle etc.; Setting-out circle swivel feeding mechanism 11-3 captures setting-out circle to be assembled from setting-out circle feeding distribution mechanism 11-2 and is delivered to setting-out circle assemble mechanism 11-4;
The built-up jig 1-5 being clamped with valve body is delivered to setting-out circle assembly station by general assembly production line 1, and the 8th fixture combination detent mechanism 11-5 carries out clamping position to this station modular fixture 1-5;
Setting-out circle assemble mechanism 11-4 and setting-out circle swivel feeding mechanism 11-3 has cooperatively interacted the assembling of setting-out circle and valve body; Afterwards, the 8th fixture combination detent mechanism 11-5 unclamps built-up jig 1-5, and built-up jig 1-5 moves until next station under the drive of general assembly production line 1.
As shown in Figure 25, Figure 26, ftercompction workbench 12 comprises ftercompction executing agency 12-1, the 9th fixture combination detent mechanism 12-2; Ftercompction executing agency 12-1 corresponds to the ftercompction station of general assembly production line 1; Ftercompction station is provided with the 9th fixture combination detent mechanism 12-2,9th fixture combination detent mechanism 12-2 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to ftercompction station, and the 9th fixture combination detent mechanism 12-2 realizes the clamping position to this station modular fixture 1-5.
Ftercompction executing agency 12-1 performs spool assembly production orders, completes ftercompction work, thus improves the assembly quality of valve core inside parts; Afterwards, the 9th fixture combination detent mechanism 12-2 unclamps built-up jig 1-5, and built-up jig 1-5 moves until next station under the drive of general assembly production line 1.
As shown in Figure 27, Figure 28, jump ring fitter's bench 13 comprises spool cutting module and jump ring load module, the spool completing inner components assembling is transported to jump ring load module from general assembly production line 1 by spool cutting module, jump ring load module completes the final step of spool assembling, i.e. jump ring assembling;
Spool cutting module comprises the second clamp switching mechanism 13-1, the tenth built-up jig detent mechanism 13-2 and spool cutting agency 13-3, and spool cutting agency 13-3 corresponds to the spool discharge station of general assembly production line 1; Spool discharge station is provided with the second clamp switching mechanism 13-1, second clamp switching mechanism 13-1 is positioned at the side of the built-up jig 1-5 the first single current waterline 1-1 corresponding to spool discharge station, and the second clamp switching mechanism 13-1 controls the opening and closing of this station modular fixture 1-5;
Spool discharge station is also provided with the tenth built-up jig detent mechanism 13-2, and the tenth built-up jig detent mechanism 13-2 is positioned at the bottom of this station modular fixture 1-5, and the tenth fixture combination detent mechanism 13-2 realizes the clamping position to this station modular fixture 1-5;
Jump ring load module comprises spool Material moving device 13-4, E type jump ring feed mechanism 13-5, M type jump ring feed mechanism 13-6, E type clamp spring assembling machine structure 13-7, M type clamp spring assembling machine structure 13-8, spool press mechanism 13-9 and finished product discharging mechanism 13-10;
The discharge end of spool cutting agency 13-3 arranges spool Material moving device 13-4, and spool Material moving device 13-4 receives spool and delivered to assembly station; The top of spool Material moving device 13-4 arranges spool press mechanism 13-9, and spool press mechanism 13-9 is for compressing location spool to be assembled to assemble;
The discharge end of E type jump ring feed mechanism 13-5 arranges E type clamp spring assembling machine structure 13-7, and the discharge end of M type jump ring feed mechanism 13-6 arranges M type clamp spring assembling machine structure 13-8;
The side of E type clamp spring assembling machine structure 13-7 and M type clamp spring assembling machine structure 13-8 arranges finished product discharging mechanism 13-10.
Spool cutting agency 13-3 captures spool from the built-up jig 1-5 of spool discharge station and is delivered to jump ring load module;
E type jump ring feed mechanism 13-5, M type jump ring feed mechanism 13-6 realizes the material loading of E type, M type jump ring respectively; E type clamp spring assembling machine structure 13-7, M type clamp spring assembling machine structure 13-8 realizes the sub-material of single jump ring respectively and is assembled to spool; The spool completing assembling is sent to discharging station by spool Material moving device 13-4, and finished product discharging mechanism 13-10 is arranged on discharging station, captures finished product, realizes finished product blanking.
Claims (14)
1. open an automatic setup system for ceramic cartridge soon, it is characterized in that: comprise general assembly production line, general assembly production line is provided with built-up jig, built-up jig can clamp and positioning valve; Be furnished with valve body lasso workbench, valve body directed loading working table, oiled washer fitter's bench, valve rod lasso workbench, valve rod fitter's bench, anechoic sheet fitter's bench, ceramic moving plate fitter's bench, oiling seal operation platform, ceramic still fitter's bench, setting-out circle fitter's bench, ftercompction workbench, jump ring fitter's bench successively along general assembly production line, each workbench forms corresponding station; General assembly production line drives built-up jig successively through each station in running, and each station completes assembling.
2. the automatic setup system opening ceramic cartridge soon according to claim 1, it is characterized in that: described general assembly production line comprises the first single current waterline, the second single current waterline, flow line bracket, fixture transfer device, built-up jig, two single current waterlines are set up in parallel and realize supporting by flow line bracket; Two single current waterlines are distributed with multiple built-up jig along its length, and built-up jig is used for holding workpiece; Be respectively arranged with fixture transfer device between the two ends of two single current waterlines, fixture transfer device can realize the transfer of built-up jig between two single current waterlines.
3. the automatic setup system opening ceramic cartridge soon according to claim 1, is characterized in that: described valve body lasso workbench comprises valve body feed mechanism, large sealing packing ring feed mechanism, large sealing packing ring interval feed mechanism, support ring mechanism, large sealing packing ring assemble mechanism, the first valve body Material moving device; The feed end of large sealing packing ring interval feed mechanism connects the discharge end of large sealing packing ring feed mechanism, and the discharge end of large sealing packing ring interval feed mechanism connects support ring mechanism; The side of support ring mechanism arranges large sealing packing ring assemble mechanism; The side of large sealing packing ring assemble mechanism arranges valve body feed mechanism, arranges the first valve body Material moving device between large sealing packing ring assemble mechanism and valve body feed mechanism.
4. the automatic setup system opening ceramic cartridge soon according to claim 1, is characterized in that: the directed loading working table of described valve body comprises valve body conveying mechanism, the second valve body Material moving device, valve body attitude reference device, valve body directed feed mechanism, the first clamp switching mechanism, the first built-up jig detent mechanism; Valve body conveying mechanism is connected with the workpiece output of valve body lasso workbench; The side of valve body conveying mechanism is provided with valve body attitude reference device; The second valve body Material moving device is provided with between valve body conveying mechanism and valve body attitude reference device; The side of valve body attitude reference device arranges the directed feed mechanism of valve body; The directed feed mechanism of valve body corresponds to the directed feeding station of valve body of general assembly production line;
The directed feeding station of valve body is provided with the first clamp switching mechanism, and the first clamp switching mechanism is positioned at the side of the built-up jig the first single current waterline corresponding to the directed feeding station of valve body, and the first clamp switching mechanism controls the opening and closing of this station modular fixture;
The directed feeding station of valve body is also provided with the first built-up jig detent mechanism, and the first built-up jig detent mechanism is positioned at the bottom of this station modular fixture, and the first built-up jig detent mechanism realizes the clamping position to this station modular fixture.
5. the automatic setup system opening ceramic cartridge soon according to claim 1, is characterized in that: described oiled washer fitter's bench comprises oiled washer feed mechanism, oiled washer feeding distribution mechanism, oiled washer assemble mechanism, the second built-up jig detent mechanism;
The discharge end of oiled washer feed mechanism connects oiled washer feeding distribution mechanism, and the side of oiled washer feeding distribution mechanism arranges oiled washer assemble mechanism; Oiled washer assemble mechanism corresponds to the oiled washer assembly station of general assembly production line;
Oiled washer assembly station is provided with the second built-up jig detent mechanism, second built-up jig detent mechanism is positioned at the bottom of the built-up jig the first single current waterline corresponding to oiled washer assembly station, and the second built-up jig detent mechanism realizes the clamping position to this station modular fixture.
6. the automatic setup system opening ceramic cartridge soon according to claim 1, is characterized in that: described valve rod lasso workbench comprises valve rod feed mechanism, valve rod interval feed mechanism, small sealing ring feed mechanism, small sealing ring feeding distribution mechanism, small sealing ring support ring mechanism, small sealing ring transferring mechanism, small sealing ring assemble mechanism, the first valve rod Material moving device, oiling mechanism, the second valve rod Material moving device, valve stem sleeve ring gymnastics station;
Valve stem sleeve ring gymnastics station is set side by side with valve rod interval feed mechanism and small sealing ring feeding distribution mechanism; The feed end of valve rod interval feed mechanism connects the discharge end of valve rod feed mechanism, and the discharge end of valve rod interval feed mechanism arranges small sealing ring assemble mechanism; Between valve rod interval feed mechanism and small sealing ring assemble mechanism, the first valve rod Material moving device is set;
The feed end of small sealing ring feeding distribution mechanism connects the discharge end of small sealing ring feed mechanism, and the discharge end of small sealing ring feeding distribution mechanism arranges small sealing ring support ring mechanism, arranges small sealing ring transferring mechanism between small sealing ring feeding distribution mechanism and small sealing ring support ring mechanism;
The side of small sealing ring assemble mechanism arranges oiling mechanism; Second valve rod Material moving device is set between small sealing ring assemble mechanism and oiling mechanism.
7. the automatic setup system opening ceramic cartridge soon according to claim 1, is characterized in that: described valve rod fitter's bench comprises valve rod attitude reference device, valve rod assemble mechanism, the 3rd built-up jig detent mechanism; Valve rod assemble mechanism corresponds to the valve rod assembly station of general assembly production line; Valve rod assembly station is provided with the 3rd built-up jig detent mechanism, 3rd built-up jig detent mechanism is positioned at the bottom of the built-up jig the first single current waterline corresponding to valve rod assembly station, and the 3rd built-up jig detent mechanism realizes the clamping position to this station modular fixture.
8. the automatic setup system opening ceramic cartridge soon according to claim 1, is characterized in that: described anechoic sheet fitter's bench comprises anechoic sheet feed mechanism, anechoic sheet feeding distribution mechanism, anechoic sheet assemble mechanism, the 4th fixture combination detent mechanism; Anechoic sheet feeding distribution mechanism is arranged at the discharge end of anechoic sheet feed mechanism, and the side of anechoic sheet feeding distribution mechanism arranges anechoic sheet assemble mechanism; Anechoic sheet assemble mechanism corresponds to the anechoic sheet assembly station of general assembly production line;
Anechoic sheet assembly station is provided with the 4th fixture combination detent mechanism, 4th fixture combination detent mechanism is positioned at the side of the built-up jig the first single current waterline corresponding to anechoic sheet assembly station, and the 4th fixture combination detent mechanism realizes the clamping position to this station modular fixture.
9. the automatic setup system opening ceramic cartridge soon according to claim 1, is characterized in that: described ceramic moving plate fitter's bench comprises moving plate feed mechanism, moving plate feeding distribution mechanism, moving plate assemble mechanism, the 5th fixture combination detent mechanism; The discharge end of moving plate feed mechanism arranges moving plate feeding distribution mechanism, and the side of moving plate feeding distribution mechanism arranges moving plate assemble mechanism, and moving plate assemble mechanism corresponds to the moving plate assembly station of general assembly production line; Moving plate assembly station is provided with the 5th fixture combination detent mechanism, 5th fixture combination detent mechanism is positioned at the side of the built-up jig the first single current waterline corresponding to moving plate assembly station, and the 5th fixture combination detent mechanism realizes the clamping position to this station modular fixture.
10. the automatic setup system opening ceramic cartridge soon according to claim 1, is characterized in that: described oiling seal operation platform comprises oiling executing agency, the 6th fixture combination detent mechanism; Oiling executing agency corresponds to the oiling containment station of general assembly production line; Oiling containment station is provided with the 6th fixture combination detent mechanism, 6th fixture combination detent mechanism is positioned at the side of the built-up jig the first single current waterline corresponding to oiling containment station, and the 6th fixture combination detent mechanism realizes the clamping position to this station modular fixture.
11. automatic setup systems opening ceramic cartridge soon according to claim 1, is characterized in that: described ceramic still fitter's bench comprises still feed mechanism, still overturn feeding mechanism, still attitude reference device, still Material moving device, still assemble mechanism, still cleaning mechanism, the 7th fixture combination detent mechanism; The discharge end of still feed mechanism connects the feed end of still overturn feeding mechanism, and the discharge end side of still overturn feeding mechanism arranges still attitude reference device;
Still Material moving device is set between still overturn feeding mechanism and still attitude reference device;
The side of still attitude reference device arranges still assemble mechanism;
Still assemble mechanism is provided with still cleaning mechanism;
Still assemble mechanism corresponds to the still assembly station of general assembly production line; Still assembly station is provided with the 7th fixture combination detent mechanism, 7th fixture combination detent mechanism is positioned at the side of the built-up jig the first single current waterline corresponding to still assembly station, and the 7th fixture combination detent mechanism realizes the clamping position to this station modular fixture.
12. automatic setup systems opening ceramic cartridge soon according to claim 1, is characterized in that: described setting-out circle fitter's bench comprises setting-out circle feed mechanism, setting-out circle feeding distribution mechanism, setting-out circle swivel feeding mechanism, setting-out circle assemble mechanism, the 8th fixture combination detent mechanism;
The discharge end of setting-out circle feed mechanism connects the feed end of setting-out circle feeding distribution mechanism, and the discharge end of setting-out circle feeding distribution mechanism arranges setting-out circle assemble mechanism, arranges setting-out circle swivel feeding mechanism between setting-out circle feeding distribution mechanism and setting-out circle assemble mechanism;
Setting-out circle assemble mechanism corresponds to the setting-out circle assembly station of general assembly production line; Setting-out circle assembly station is provided with the 8th fixture combination detent mechanism, 8th fixture combination detent mechanism is positioned at the side of the built-up jig the first single current waterline corresponding to setting-out circle assembly station, and the 8th fixture combination detent mechanism realizes the clamping position to this station modular fixture.
13. automatic setup systems opening ceramic cartridge soon according to claim 1, is characterized in that: described ftercompction workbench comprises ftercompction executing agency, the 9th fixture combination detent mechanism; Ftercompction executing agency corresponds to the ftercompction station of general assembly production line; Ftercompction station is provided with the 9th fixture combination detent mechanism, and the 9th fixture combination detent mechanism is positioned at the side of the built-up jig the first single current waterline corresponding to ftercompction station, and the 9th fixture combination detent mechanism realizes the clamping position to this station modular fixture.
14. automatic setup systems opening ceramic cartridge soon according to claim 1, it is characterized in that: described jump ring fitter's bench comprises spool cutting module and jump ring load module, the spool completing inner components assembling is transported to jump ring load module from general assembly production line by spool cutting module;
Spool cutting module comprises spool cutting agency, and spool cutting agency corresponds to the spool discharge station of general assembly production line; Spool discharge station is provided with the second clamp switching mechanism, and the second clamp switching mechanism is positioned at the side of the built-up jig the first single current waterline corresponding to spool discharge station, and the second clamp switching mechanism controls the opening and closing of this station modular fixture;
Spool discharge station is also provided with the tenth built-up jig detent mechanism, and the tenth built-up jig detent mechanism is positioned at the bottom of this station modular fixture, and the tenth fixture combination detent mechanism realizes the clamping position to this station modular fixture;
Jump ring load module comprises spool Material moving device, E type jump ring feed mechanism, M type jump ring feed mechanism, E type clamp spring assembling machine structure, M type clamp spring assembling machine structure, spool press mechanism, finished product discharging mechanism;
The discharge end of spool cutting agency arranges spool Material moving device, and spool Material moving device receives spool and delivered to E type clamp spring assembling machine structure or M type clamp spring assembling machine structure; The top of spool Material moving device arranges spool press mechanism, and spool press mechanism is for compressing location spool to be assembled to assemble;
The discharge end of E type jump ring feed mechanism arranges E type clamp spring assembling machine structure, and the discharge end of M type jump ring feed mechanism arranges M type clamp spring assembling machine structure;
The side of E type clamp spring assembling machine structure and M type clamp spring assembling machine structure arranges finished product discharging mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520170613.XU CN204565608U (en) | 2015-03-25 | 2015-03-25 | Open the automatic setup system of ceramic cartridge soon |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520170613.XU CN204565608U (en) | 2015-03-25 | 2015-03-25 | Open the automatic setup system of ceramic cartridge soon |
Publications (1)
| Publication Number | Publication Date |
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| CN204565608U true CN204565608U (en) | 2015-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520170613.XU Expired - Fee Related CN204565608U (en) | 2015-03-25 | 2015-03-25 | Open the automatic setup system of ceramic cartridge soon |
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| Country | Link |
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| CN (1) | CN204565608U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105964491A (en) * | 2016-07-04 | 2016-09-28 | 台州科捷自动化设备有限公司 | Semi-automatic assembling and oiling equipment for O-type ring |
| CN106181375A (en) * | 2016-08-30 | 2016-12-07 | 上海航天汽车机电股份有限公司汽车机电分公司 | Abs sensor head chip assembly equipment |
| CN106736461A (en) * | 2017-03-20 | 2017-05-31 | 余姚市耐德自动化科技有限公司 | Faucet valve core assembly machine |
| CN108772699A (en) * | 2018-08-14 | 2018-11-09 | 福建瑞德成自动化科技有限公司 | A kind of mixed valve core automatic assembly line |
-
2015
- 2015-03-25 CN CN201520170613.XU patent/CN204565608U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105964491A (en) * | 2016-07-04 | 2016-09-28 | 台州科捷自动化设备有限公司 | Semi-automatic assembling and oiling equipment for O-type ring |
| CN106181375A (en) * | 2016-08-30 | 2016-12-07 | 上海航天汽车机电股份有限公司汽车机电分公司 | Abs sensor head chip assembly equipment |
| CN106736461A (en) * | 2017-03-20 | 2017-05-31 | 余姚市耐德自动化科技有限公司 | Faucet valve core assembly machine |
| CN108772699A (en) * | 2018-08-14 | 2018-11-09 | 福建瑞德成自动化科技有限公司 | A kind of mixed valve core automatic assembly line |
| CN108772699B (en) * | 2018-08-14 | 2023-10-27 | 福建瑞德成自动化科技有限公司 | Automatic assembly line for mixed valve element |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150819 Termination date: 20170325 |