CN204548235U - A kind of Novel pure electrobus Rear secondary frame for vehicle - Google Patents

A kind of Novel pure electrobus Rear secondary frame for vehicle Download PDF

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CN204548235U
CN204548235U CN201520224544.6U CN201520224544U CN204548235U CN 204548235 U CN204548235 U CN 204548235U CN 201520224544 U CN201520224544 U CN 201520224544U CN 204548235 U CN204548235 U CN 204548235U
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vehicle
longeron
longitudinal beam
frame
novel pure
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那景新
秦国锋
袁正
蔡亮
张苹苹
李婷婷
白霜
张师源
陶士振
刘伟涛
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Jilin University
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Jilin University
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Abstract

本实用新型公开了一种新型纯电动客车后副车架,其包括:主横梁,其沿着车辆横向方向延伸;纵梁,其包含两个梁相互平行的第一纵梁和第二纵梁,所述第一纵梁和第二纵梁的前端固定在所述主横梁上;以及固定件,其设置在所述纵梁上,具有固定后车桥的功能;副横梁,其具有承载电机的结构,所述副横梁垂直安装在第一纵梁和第二纵梁之间。本实用新型具有传动效率高、传动平稳以及拆装、维修方便的优点,并且副车架上的纵梁和横梁采用变截面设计,实现了副车架的轻量化。

The utility model discloses a new type rear auxiliary frame of a pure electric passenger car, which comprises: a main beam extending along the transverse direction of the vehicle; a longitudinal beam including a first longitudinal beam and a second longitudinal beam whose beams are parallel to each other , the front ends of the first longitudinal beam and the second longitudinal beam are fixed on the main beam; and the fixing part is arranged on the longitudinal beam and has the function of fixing the rear axle; the auxiliary beam has a bearing motor The structure, the auxiliary beam is vertically installed between the first longitudinal beam and the second longitudinal beam. The utility model has the advantages of high transmission efficiency, stable transmission, convenient disassembly and maintenance, and the longitudinal beam and cross beam on the sub-frame adopt variable cross-section design, which realizes the light weight of the sub-frame.

Description

一种新型纯电动客车后副车架A new type of pure electric passenger car rear subframe

技术领域technical field

本实用新型涉及一种客车副车架,更具体地说,本发明涉及一种新型纯电动客车后副车架。The utility model relates to a passenger car auxiliary frame, more specifically, the invention relates to a novel pure electric passenger car rear auxiliary frame.

背景技术Background technique

目前,国内营运的纯电动客车,采用电机前置、电机中置、电机后置三种方案。电机前置和电机中置方案中,电机安装位置与后驱动桥距离较大,需要采用传动轴,机构复杂,占用空间大,且传动效率低;而电机后置方案,电机与驱动桥的连接方式分为传动轴连接和直接连接两种;传动轴连接同样存在传动效率低、占用空间大的缺点;电机与驱动桥直接连接方案中,由于电机安装在客车车架上,当客车悬架上下跳动时,电机与驱动桥会产生较大震动,影响传动的平稳性。At present, pure electric buses operating in China adopt three schemes: front-mounted motor, mid-mounted motor, and rear-mounted motor. In the front-mounted and mid-motor solutions, the distance between the motor installation position and the rear drive axle is relatively large, and a transmission shaft is required, which has a complex mechanism, takes up a large space, and has low transmission efficiency; while in the rear-mounted motor solution, the connection between the motor and the drive axle There are two methods: transmission shaft connection and direct connection; the transmission shaft connection also has the disadvantages of low transmission efficiency and large space occupation; in the direct connection scheme between the motor and the drive axle, since the motor is installed on the bus frame, when the suspension of the bus goes up and down When jumping, the motor and drive axle will generate large vibrations, which will affect the stability of the transmission.

实用新型内容Utility model content

本发明的一个目的是解决至少上述问题,并提供至少后面将说明的优点。It is an object of the present invention to solve at least the above-mentioned problems and to provide at least the advantages which will be described later.

本发明提供一种提高电动客车传动效率、改善传动平稳性以及拆装、维修方便的新型纯电动客车后副车架。The invention provides a novel pure electric passenger car rear subframe which improves the transmission efficiency of the electric passenger car, improves the transmission stability and is convenient for disassembly and maintenance.

本发明还有一个目的是通过在主横梁两端安装空气弹簧,横向距离增加,增大了车身的侧倾刚度;在不发生干涉的情况下,空气弹簧布置更加靠近车桥,有效增加了行李舱空间。Another purpose of the present invention is to install air springs at both ends of the main cross beam to increase the lateral distance and increase the roll stiffness of the vehicle body; without interference, the air springs are arranged closer to the axle, effectively increasing the luggage load. cabin space.

本发明还有一个目的是副车架上的纵梁和横梁采用变截面设计,实现了副车架的轻量化。Another object of the present invention is that the longitudinal beams and cross beams on the sub-frame adopt a variable cross-section design, which realizes the weight reduction of the sub-frame.

为了实现根据本发明的这些目的和其它优点,提供了一种新型纯电动客车后副车架,其特征在于,包括:In order to realize these purposes and other advantages according to the present invention, a kind of rear auxiliary frame of novel pure electric passenger car is provided, it is characterized in that, comprises:

主横梁,其沿着车辆横向方向延伸;a main beam extending in the transverse direction of the vehicle;

纵梁,其包含两个梁相互平行的第一纵梁和第二纵梁,所述第一纵梁和第二纵梁的前端固定在所述主横梁上;以及a longitudinal beam comprising a first longitudinal beam and a second longitudinal beam whose beams are parallel to each other, and the front ends of the first longitudinal beam and the second longitudinal beam are fixed on the main beam; and

副横梁,其具有承载电机的结构,所述副横梁垂直安装在第一纵梁和第二纵梁之间。The secondary beam has a structure for carrying the motor, and the secondary beam is vertically installed between the first longitudinal beam and the second longitudinal beam.

优选的是,其中所述第一纵梁和第二纵梁后端铰接安装座。Preferably, the rear ends of the first longitudinal beam and the second longitudinal beam are hinged to the mounting seat.

优选的是,其中所述安装座与车架固定连接。Preferably, the mounting seat is fixedly connected with the vehicle frame.

优选的是,其中所述第一纵梁和第二纵梁上面分别安装有一个固定件,用于固定后车桥。Preferably, the first longitudinal beam and the second longitudinal beam are respectively equipped with a fixing piece for fixing the rear axle.

优选的是,其中所述副横梁包括第一副横梁和第二副横梁。Preferably, the sub-beams include a first sub-beam and a second sub-beam.

优选的是,其中所述第一副横梁和第二副横梁上焊接固定电机。Preferably, the motors are welded and fixed on the first sub-beam and the second sub-beam.

优选的是,其中其特征在于,所述副横梁上固定的电机与固定件固定的后车桥直接连接。Preferably, it is characterized in that the motor fixed on the auxiliary beam is directly connected to the rear axle fixed by the fixing piece.

优选的是,其中所述主横梁采用矩形截面,具有稳固副车架的功能。Preferably, the main beam adopts a rectangular cross-section, which has the function of stabilizing the sub-frame.

优选的是,其中所述主横梁两端安装有空气弹簧和阻尼。Preferably, air springs and dampers are installed at both ends of the main beam.

优选的是,其中所述主横梁和纵梁采用变截面。Preferably, the main beams and longitudinal beams adopt variable cross-sections.

本发明至少包括以下有益效果:1、副车架的结构使电机输出端与驱动桥直接连接,简化了传动系统,节省了空间,且提高了传动效率;当客车悬架上下跳动时,电机与驱动桥保持相对静止,减少了传动系统的振动与噪声,提高了传动系统的平稳性;同时电机布置靠近客车尾部,打开客车电机舱门进行拆装、维修,方便快捷。2、该副车架能够起到传递横向载荷的作用,省去了横向稳定杆,简化了整个结构;3、主横梁两端空气弹簧的布置更加靠近车身侧围,提高了车身侧倾刚度;纵梁后端向后延伸较长,车架后铰链支点接近车身后悬段的中部,有效地改善了车身后悬部分受力,更有利于车身结构的轻量化。4、纵梁、横梁均为直梁设计,生产工艺简单,制造成本低;并且3根主要梁的结构受力简单,主要变形受为弯曲变形,设计计算误差小,更有利于进行精确的设计,同时采用变截面设计方法,更有利于副车架的轻量化。The present invention at least includes the following beneficial effects: 1. The structure of the sub-frame enables the output end of the motor to be directly connected to the drive axle, which simplifies the transmission system, saves space, and improves transmission efficiency; The driving axle remains relatively static, which reduces the vibration and noise of the transmission system and improves the stability of the transmission system; at the same time, the motor is arranged close to the rear of the bus, and it is convenient and quick to open the motor compartment door of the bus for disassembly and maintenance. 2. The sub-frame can play the role of transmitting lateral load, eliminating the need for a stabilizer bar, which simplifies the entire structure; 3. The air springs at both ends of the main beam are arranged closer to the side wall of the vehicle body, which improves the roll stiffness of the vehicle body; The rear end of the longitudinal beam extends backwards longer, and the fulcrum of the rear hinge of the frame is close to the middle of the rear suspension section of the vehicle body, which effectively improves the force of the rear suspension part of the vehicle body and is more conducive to the lightweight of the vehicle body structure. 4. The longitudinal beams and cross beams are designed as straight beams, the production process is simple, and the manufacturing cost is low; and the structure of the three main beams is simple in force, and the main deformation is bending deformation. The design calculation error is small, which is more conducive to accurate design , while adopting variable cross-section design method, it is more conducive to the light weight of the sub-frame.

本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objectives and features of the present invention will partly be embodied through the following descriptions, and partly will be understood by those skilled in the art through the study and practice of the present invention.

附图说明Description of drawings

图1为本实用新型所述的一种新型纯电动客车后副车架结构示意图。Fig. 1 is a schematic structural diagram of the rear sub-frame of a new pure electric passenger car described in the utility model.

图2为本实用新型所述的一种新型纯电动客车后副车架结构俯视图。Fig. 2 is a top view of the rear sub-frame structure of a new pure electric passenger car described in the utility model.

图3为本实用新型所述的一种新型纯电动客车后副车架结构前视图。Fig. 3 is a front view of the rear sub-frame structure of a new pure electric passenger car described in the utility model.

图4为本实用新型所述的一种新型纯电动客车后副车架结构侧视图。Fig. 4 is a side view of the rear sub-frame structure of a new pure electric passenger car described in the utility model.

图5为本实用新型所述的一种新型纯电动客车后副车架结构与后桥、电机装配结构示意图。Fig. 5 is a schematic diagram of the rear sub-frame structure, rear axle and motor assembly structure of a new pure electric passenger car described in the utility model.

图6为本实用新型所述的一种新型纯电动客车后副车架结构在整车中的装配示意图。Fig. 6 is a schematic diagram of the assembly of the rear sub-frame structure of a new pure electric passenger car described in the utility model in the whole vehicle.

具体实施方式Detailed ways

下面结合附图对本实用新型做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The utility model will be described in further detail below in conjunction with the accompanying drawings, so that those skilled in the art can implement it by referring to the description.

应当理解,本文所使用的诸如“具有”、“包含”以及“包括”术语并不配出一个或多个其它元件或其组合的存在或添加。It should be understood that terms such as "having", "comprising" and "including" as used herein do not entail the presence or addition of one or more other elements or combinations thereof.

如图1-4示出了根据本发明的一种实现形式,其中包括:Figure 1-4 shows an implementation form according to the present invention, which includes:

副车架100由纵梁110、主横梁120和副横梁130组成,其中主横梁120和纵梁110均采用直粱的变截面设计,可减轻副车架100的整体重量并节省空间。The sub-frame 100 is composed of a longitudinal beam 110, a main beam 120 and a sub-beam 130, wherein the main beam 120 and the longitudinal beam 110 are designed with variable cross-sections of straight beams, which can reduce the overall weight of the sub-frame 100 and save space.

纵梁110包括两个相同且相互平行的第一纵梁111和第二纵梁112,所述第一纵梁111为等宽、等厚度且中空的变截面金属梁,包括固定件113和安装座114;固定件113其由二块铁板和螺栓紧固件构成,其具有固定车后桥200的作用,当需要固定车后桥200时,先将下铁板紧贴纵梁110的上表面并保证其上四个螺纹孔与纵梁110上的通孔连通,之后放置车后桥200,再将上铁板放置在车后桥200上并保证其上螺纹孔与下铁板的螺纹孔对齐,之后将四枚螺钉依次穿过上铁板、下铁板和纵梁110的螺纹孔,所述螺钉的下端穿过纵梁110的下表面,最后用与螺钉相匹配的螺栓紧固;安装座114一端与纵梁111铰接,另一端为可固定车架的结构。第一纵梁111和第二纵梁112之间的距离优选为与副横梁130长度相同,第一纵梁111和第二纵梁112的前端对称焊接在主横梁121侧面,其上约1/3处的固定件紧固后车桥200,后端通过安装座114固定连接车架。The longitudinal beam 110 includes two identical and mutually parallel first longitudinal beams 111 and second longitudinal beams 112, the first longitudinal beam 111 is a metal beam with equal width, equal thickness and hollow variable section, including a fixing piece 113 and a mounting Seat 114; fixing part 113 is made of two iron plates and bolt fasteners, and it has the effect of fixing the rear axle 200. surface and ensure that the upper four threaded holes communicate with the through holes on the longitudinal beam 110, then place the rear axle 200, then place the upper iron plate on the rear axle 200 and ensure that the upper threaded holes and the lower iron plate are threaded The holes are aligned, and then four screws are passed through the threaded holes of the upper iron plate, the lower iron plate and the stringer 110 in sequence, the lower ends of the screws pass through the lower surface of the stringer 110, and finally fastened with bolts matching the screws ; One end of the mounting seat 114 is hinged with the longitudinal beam 111, and the other end is a structure that can fix the vehicle frame. The distance between the first longitudinal beam 111 and the second longitudinal beam 112 is preferably the same as the length of the secondary beam 130, and the front ends of the first longitudinal beam 111 and the second longitudinal beam 112 are welded symmetrically on the side of the main beam 121, about 1/2 The fixing parts at 3 fasten the rear axle 200 , and the rear end is fixedly connected to the vehicle frame through the mounting seat 114 .

副横梁130,由第一副横梁131和第二副横梁132组成,所述副横梁130两端分别于第一纵梁111和第二纵梁112的内侧焊接固定,并与纵梁垂直;副横梁130上焊接固定电机300,所述副横梁130与固定件113的距离优选为后车桥和电机可直接连接。副横梁130主要起到支撑电机的作用,且副横梁130的位置需保证电机300可直接驱动纵梁110支撑的后车桥200。The secondary beam 130 is composed of a first secondary beam 131 and a second secondary beam 132, the two ends of the secondary beam 130 are respectively welded and fixed on the inside of the first longitudinal beam 111 and the second longitudinal beam 112, and are perpendicular to the longitudinal beam; The motor 300 is welded and fixed on the beam 130, and the distance between the auxiliary beam 130 and the fixing member 113 is preferably such that the rear axle and the motor can be directly connected. The auxiliary beam 130 mainly plays a role of supporting the motor, and the position of the auxiliary beam 130 needs to ensure that the motor 300 can directly drive the rear axle 200 supported by the longitudinal beam 110 .

主横梁120位于副车架100的最前端,所述主横梁120的两端都装有空气弹簧和阻尼121,空气弹簧和阻尼121的布置可提高了车身侧倾刚度并起到减震的作用;主横梁120起到连接纵梁110进而稳固副车架100的作用。The main beam 120 is located at the front end of the subframe 100, and both ends of the main beam 120 are equipped with air springs and dampers 121. The arrangement of the air springs and dampers 121 can improve the roll stiffness of the vehicle body and play a role in shock absorption ; The main beam 120 plays the role of connecting the longitudinal beam 110 and stabilizing the sub-frame 100 .

如图5和6所示,副车架100前端为主横梁120,主横梁120两端安装空气弹簧和阻尼121,所述主横梁120的后端面与第一纵梁111和第二纵梁112焊接固定,其中第一纵梁111和第二纵梁112相互平行且与主横梁120距离相等,此时纵梁110与主横梁120垂直。第一纵梁111和第二纵梁112上的后部分别焊接固定与其垂直的第一副横梁131和第二副横梁132,第一副横梁131和第二副横梁132上焊接电机300,电机300与固定件113上固定的后车桥200直接连接,可增大电机对后车桥的驱动效率,第一纵梁111和第二纵梁112后端的安装座114与车架固定连接。As shown in Figures 5 and 6, the front end of the subframe 100 is a main beam 120, and air springs and dampers 121 are installed at both ends of the main beam 120, and the rear end surface of the main beam 120 is connected to the first longitudinal beam 111 and the second longitudinal beam 112. Fixing by welding, wherein the first longitudinal beam 111 and the second longitudinal beam 112 are parallel to each other and at the same distance from the main beam 120 , and at this time the longitudinal beam 110 is perpendicular to the main beam 120 . The rear portion on the first longitudinal beam 111 and the second longitudinal beam 112 is respectively welded and fixed to the first sub-beam 131 and the second sub-beam 132 perpendicular thereto, and the welding motor 300 on the first sub-beam 131 and the second sub-beam 132, the motor 300 is directly connected with the fixed rear axle 200 on the fixture 113, which can increase the driving efficiency of the motor to the rear axle, and the mounting seat 114 at the rear end of the first longitudinal beam 111 and the second longitudinal beam 112 is fixedly connected with the vehicle frame.

这里说明的设备数量和处理规模是用来简化本发明的说明的。对本发明的副车架的应用、修改和变化对本领域的技术人员来说是显而易见的。The number of devices and processing scales described here are used to simplify the description of the present invention. Applications, modifications and variations to the subframe of the present invention will be apparent to those skilled in the art.

如上所述,本发明具有如下有益效果:1、副车架的结构使电机输出端与驱动桥直接连接,简化了传动系统,节省了空间,且提高了传动效率;当客车悬架上下跳动时,电机与驱动桥保持相对静止,减少了传动系统的振动与噪声,提高了传动系统的平稳性;同时电机布置靠近客车尾部,打开客车电机舱门进行拆装、维修,方便快捷。2、该副车架能够起到传递横向载荷的作用,省去了横向稳定杆,简化了整个结构;3、主横梁两端空气弹簧的布置更加靠近车身侧围,提高了车身侧倾刚度;纵梁后端向后延伸较长,车架后铰链支点接近车身后悬段的中部,有效地改善了车身后悬部分受力,更有利于车身结构的轻量化。4、纵梁、横梁均为直梁设计,生产工艺简单,制造成本低;并且3根主要梁的结构受力简单,主要变形受为弯曲变形,设计计算误差小,更有利于进行精确的设计,同时采用变截面设计方法,更有利于副车架的轻量化。As mentioned above, the present invention has the following beneficial effects: 1. The structure of the sub-frame directly connects the output end of the motor to the drive axle, which simplifies the transmission system, saves space, and improves transmission efficiency; , The motor and drive axle remain relatively static, reducing the vibration and noise of the transmission system and improving the stability of the transmission system; at the same time, the motor is arranged close to the rear of the bus, and it is convenient and quick to open the motor compartment door of the bus for disassembly and maintenance. 2. The sub-frame can play the role of transmitting lateral load, eliminating the need for a stabilizer bar, which simplifies the entire structure; 3. The air springs at both ends of the main beam are arranged closer to the side wall of the vehicle body, which improves the roll stiffness of the vehicle body; The rear end of the longitudinal beam extends backwards longer, and the fulcrum of the rear hinge of the frame is close to the middle of the rear suspension section of the vehicle body, which effectively improves the force of the rear suspension part of the vehicle body and is more conducive to the lightweight of the vehicle body structure. 4. The longitudinal beams and cross beams are designed as straight beams, the production process is simple, and the manufacturing cost is low; and the structure of the three main beams is simple in force, and the main deformation is bending deformation. The design calculation error is small, which is more conducive to accurate design , while adopting variable cross-section design method, it is more conducive to the light weight of the sub-frame.

尽管本实用新型的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用。它完全可以被适用于各种适合本实用新型的领域。对于熟悉本领域的人员而言,可容易地实现另外的修改。因此在不背离权利要求及等同范围所限定的一般概念下,本实用新型并不限于特定的细节和这里示出与描述的图例。Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the specification and implementation. It can be applied to various fields suitable for the utility model. Additional modifications can readily be made by those skilled in the art. Therefore, the invention should not be limited to the specific details and examples shown and described herein, without departing from the general concept defined by the claims and their equivalents.

Claims (10)

1. a Novel pure electrobus Rear secondary frame for vehicle, is characterized in that, comprising:
Main beam, it extends along vehicular transverse direction;
Longeron, it comprises the first longeron and the second longeron that two beams are parallel to each other, and the front end of described first longeron and the second longeron is fixed on described main beam; And
Secondary crossbeam, it has the structure of carrying motor, and described secondary beam vertical is arranged between the first longeron and the second longeron.
2. Novel pure electrobus Rear secondary frame for vehicle as claimed in claim 1, is characterized in that, described first longeron and the second hinged mount pad in longeron rear end.
3. Novel pure electrobus Rear secondary frame for vehicle as claimed in claim 2, it is characterized in that, described mount pad is fixedly connected with vehicle frame.
4. Novel pure electrobus Rear secondary frame for vehicle as claimed in claim 1, is characterized in that, be separately installed with a connecting element, for fixing rear axle above described first longeron and the second longeron.
5. Novel pure electrobus Rear secondary frame for vehicle as claimed in claim 1, it is characterized in that, described secondary crossbeam comprises the first secondary crossbeam and the second secondary crossbeam.
6. Novel pure electrobus Rear secondary frame for vehicle as claimed in claim 5, is characterized in that, described first secondary crossbeam and the second secondary crossbeam are welded and fixed motor.
7. the Novel pure electrobus Rear secondary frame for vehicle according to any one of claim 4-6, is characterized in that, the rear axle that motor fixing on described secondary crossbeam is fixed with connecting element is directly connected.
8. Novel pure electrobus Rear secondary frame for vehicle as claimed in claim 1, is characterized in that, described main beam adopts square-section, has the function of firm subframe.
9. Novel pure electrobus Rear secondary frame for vehicle as claimed in claim 8, it is characterized in that, described main beam two ends are provided with air bellow and damping.
10. the Novel pure electrobus Rear secondary frame for vehicle according to any one of claim 1-6,8-9, is characterized in that, described main beam and longeron adopt variable section.
CN201520224544.6U 2015-04-15 2015-04-15 A kind of Novel pure electrobus Rear secondary frame for vehicle Expired - Fee Related CN204548235U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106627763A (en) * 2016-12-23 2017-05-10 上海蔚来汽车有限公司 Front longitudinal beam back section sealing structure and electric automobile containing same
CN107006930A (en) * 2017-04-24 2017-08-04 四川超影科技有限公司 The outer suspension member of the nearly electric inductor of intelligent helmet

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106627763A (en) * 2016-12-23 2017-05-10 上海蔚来汽车有限公司 Front longitudinal beam back section sealing structure and electric automobile containing same
CN106627763B (en) * 2016-12-23 2023-09-29 上海蔚来汽车有限公司 Front longitudinal beam rear section enclosed construction and electric automobile including same
CN107006930A (en) * 2017-04-24 2017-08-04 四川超影科技有限公司 The outer suspension member of the nearly electric inductor of intelligent helmet

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