CN204508615U - A kind of heat treatment automatic loading/unloading equipment - Google Patents
A kind of heat treatment automatic loading/unloading equipment Download PDFInfo
- Publication number
- CN204508615U CN204508615U CN201520217283.5U CN201520217283U CN204508615U CN 204508615 U CN204508615 U CN 204508615U CN 201520217283 U CN201520217283 U CN 201520217283U CN 204508615 U CN204508615 U CN 204508615U
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- Prior art keywords
- lifting
- rotating shaft
- heat treatment
- automatic loading
- unloading equipment
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Abstract
The utility model discloses a kind of heat treatment automatic loading/unloading equipment, comprise column, translation mechanism, lifting mechanism, arm etc.The advantage such as the utility model has that degree of automation is high, registration, workpiece basket loss are low.After 1# dolly loads part arrival predeterminated position, translation mechanism moves to directly over workpiece basket, arm is fallen by lifting mechanism, arm is under cylinder promotes, crawl bar and grapple are enclosed within workpiece basket, then under the drive of translation mechanism and lifting mechanism, workpiece basket are moved to bench board, after completion of processing to be heated, workpiece basket is moved to 2# dolly.This heat treatment automatic loading/unloading equipment can improve the deficiency of existing crane hanging component workpiece, decreases the waste of instrument, has saved productive costs, makes device operator from personal injury, has good practical value.
Description
Technical field
The utility model relates to a kind of heat treating facility, especially relates to a kind of heat treatment automatic loading/unloading equipment.
Background technology
The whole of air-conditioning compressor confines son, needs to heat-treat it.Current work flow process is: be carried to bench board by operated by personnel's hoisting crane wire sling from 1# dolly, be after heat treatment carried to 2# dolly by bench board again.This transhipment loading and unloading mode also exists following problem: workpiece needs to be placed in workpiece basket, 1# dolly and 2# dolly automatically run and automatically locate, have during artificial placement hoist cable and put inclined situation (comprise hoist cable put in workpiece basket partially and hoist cable is put partially on suspension hook), after causing workpiece basket to be lifted by crane, discontinuity causes distortion, after through one section time, be out of shape excessive, cause workpiece basket cannot continue to use; The weight of workpiece is very large, even if use hoisting crane power-assisted, after slinging, adjustment direction is also very difficult; Site environment temperature is about 50 DEG C, the workpiece after bakingout process and temperature >=80 DEG C of workpiece basket, and operating personal is easy to be burned at the scene.This parts lifting transporting mode not only causes greatly to be wasted, and threatens to operator's personal safety, therefore researches and develops that a kind of degree of automation is high, accuracy rate is high, the on-the-spot automation handling equipment without the need to operating personal is necessary.
Utility model content
The utility model object is to provide a kind of heat treatment automatic loading/unloading equipment, and to solve, existing artificial lifting operation location inaccuracy, the yielding damage of workpiece basket, instrument waste are large, operator's easily technical matters such as injured.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of heat treatment automatic loading/unloading equipment, comprises column, translation mechanism, lifting mechanism, arm; Described column has bridged crossbeam, and beam-end is provided with rang sensor, and cross rail top is provided with translation mechanism; Be provided with bench board below crossbeam, bench board side is provided with 1# dolly, and bench board opposite side is provided with 2# dolly;
Described translation mechanism, comprise the translation track, the translating trolleys that are arranged on cross rail top, fixing translating rack is provided with inside translation track, translation track is provided with translating trolleys, the translating trolleys left and right sides is provided with road wheel, before and after translating trolleys, both sides are provided with limit buckle, and limit buckle end is provided with limited roller; Translating trolleys is provided with pan drive motor and lifting mechanism, the output shaft of pan drive motor is connected with the first retarder, and the output shaft of the first retarder is provided with pan drive gear, and pan drive gear engages with translating rack;
Described lifting mechanism, comprise the lifting drive motor being arranged on translating trolleys top, the lifting column vertically running through translating trolleys, lifting column side is provided with multiple lifting sliding rail, and the correspondence position of translating trolleys is provided with lifting sliding rail position-limited trough; Lifting column side is provided with lifter rack, is provided with arm bottom lifting column; The output shaft of lifting drive motor is connected with the second retarder, second reducer output shaft is connected with transmission gearbox, the output shaft of transmission gearbox is connected with lift drive shaft, lift drive shaft two ends are provided with lift drive shaft permanent seat, lift drive shaft is arranged with lifting driven wheel, lifting driven wheel engages with lifter rack;
Described arm, comprises base, rotating shaft, cylinder; Described base two ends are symmetrically arranged with rotating shaft, and rotating shaft two ends are fixed on base by riser; Rotating shaft is symmetrically arranged with deflecting plate, turning sleeve, deflecting plate is provided with pulley groove; Rotating shaft near middle is provided with cylinder, the air inlet pipe of cylinder is provided with electromagnetic valve, is provided with air-leg in cylinder, and air-leg end is provided with the push pedal of C type, and C type push pedal both sides are provided with pulley, and pulley is arranged in the pulley groove of deflecting plate; Wing plate is provided with bottom the push pedal of C type, horizontal slide rail is provided with bottom wing plate, wing plate end and connecting rod one end hinged, the connecting rod other end is connected with slide plate chair, longitudinal slide rail is provided with bottom slide plate chair, slide plate chair two ends are symmetrically arranged with slide plate, and slide plate is connected with rotating shaft, slide plate are provided with the groove matched with rotating shaft; Rotating shaft between two adjacent slide plates is provided with crawl pole socket, and capturing pole socket can slide axially along rotating shaft, and the one end capturing pole socket top and limit shaft is hinged, and the other end and the turning sleeve of limit shaft are hinged; Capture bottom pole socket and be provided with crawl bar, capture inside bar and be provided with positioning plate, capture bottom bar and be provided with grapple; Base bilateral symmetry is provided with part detection device.
As preferably, described part detection device, comprises framework, be provided with cavity in framework, in cavity, be provided with slide block, slide block is provided with depression bar, be provided with retracing spring between depression bar and slide block, be provided with pressing plate bottom depression bar, framework side is provided with position transduser.
As preferably, described heat treatment automatic loading/unloading equipment, also comprise controller, Fu and real-time watch device, Fu and pan drive motor, be elevated drive motor and be connected, described 1# dolly, 2# dolly, rang sensor, Fu, electromagnetic valve, part monitoring device, real-time watch device are all connected with controller.
As preferably, near described heat treatment automatic loading/unloading equipment, be also provided with fence.
The advantage such as the utility model has that degree of automation is high, registration, workpiece basket loss are low.After 1# dolly loads part arrival predeterminated position, controller drives translation mechanism to move to directly over workpiece basket, with rear lifting mechanism, arm is fallen, arm is under cylinder promotes, crawl bar and grapple are enclosed within workpiece basket, then under the drive of translation mechanism and lifting mechanism, workpiece basket are moved to bench board, after completion of processing to be heated, workpiece basket is moved to 2# dolly.This heat treatment automatic loading/unloading equipment can improve the deficiency of existing crane hanging component workpiece, decreases the waste of instrument, on-the-spot without manual operation, device operator can be avoided to be burned, this equipment has saved productive costs, improves production efficiency, has good practical value.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of translation mechanism and lifting mechanism;
Fig. 3 is the birds-eye view of Fig. 2;
Fig. 4 is the left view of Fig. 2;
Fig. 5 is the structural representation of arm;
Fig. 6 is the birds-eye view of Fig. 5.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Fig. 1 is structural representation of the present utility model, and Fig. 2 is the structural representation of translation mechanism and lifting mechanism, and Fig. 3 is the birds-eye view of Fig. 2, and Fig. 4 is the left view of Fig. 2, and Fig. 5 is the structural representation of arm, and Fig. 6 is the birds-eye view of Fig. 5.
As seen from the figure, this heat treatment automatic loading/unloading equipment, comprises column 1, translation mechanism 4, lifting mechanism 5, arm 6, controller etc.Its column 1 has bridged crossbeam 2, and crossbeam 2 end is provided with rang sensor 3, and crossbeam 2 top is provided with translation mechanism 4.Be provided with bench board 20 below crossbeam 2, bench board 20 side is provided with 1# dolly, and bench board opposite side is provided with 2# dolly.
Translation mechanism 4, comprise the translation track 41, the translating trolleys 42 that are arranged on crossbeam 2 top, fixing translating rack 43 is provided with inside translation track 41, translation track 41 is provided with translating trolleys 42, translating trolleys 42 left and right sides is provided with road wheel 44, before and after translating trolleys 42, both sides are provided with limit buckle 45, and limit buckle 45 end is provided with limited roller 46.Translating trolleys 42 is provided with pan drive motor 47 and lifting mechanism 5, the output shaft of pan drive motor 47 is connected with the first retarder 48, the output shaft of the first retarder 48 is provided with pan drive gear 49, and pan drive gear 49 engages with translating rack 43.
Lifting mechanism 5, comprises the lifting drive motor 51 being arranged on translating trolleys 42 top, the lifting column 52 vertically running through translating trolleys 42, and lifting column 52 side is provided with multiple lifting sliding rail 53, and the correspondence position of translation 42 is provided with lifting sliding rail position-limited trough 420.Lifting column 52 side is provided with lifter rack 54, is provided with arm 6 bottom lifting column 52.The output shaft of lifting drive motor 51 is connected with the second retarder 55, second retarder 55 output shaft is connected with transmission gearbox 56, the output shaft of transmission gearbox 56 is connected with lift drive shaft 57, lift drive shaft 57 two ends are provided with lift drive shaft permanent seat 58, lift drive shaft 57 is arranged with lifting driven wheel 59, lifting driven wheel 59 engages with lifter rack 54.
Arm 6, comprises base 601, rotating shaft 602, cylinder 607 etc.Base 601 two ends are symmetrically arranged with rotating shaft 602, and rotating shaft 602 two ends are fixed on base 601 by riser 603.Rotating shaft 602 is symmetrically arranged with deflecting plate 604, turning sleeve 605, deflecting plate 604 is provided with pulley groove 606; Rotating shaft 602 near middle is provided with cylinder 607, the air inlet pipe 608 of cylinder 607 is provided with electromagnetic valve 609, air-leg 610 is provided with in cylinder 607, air-leg 610 end is provided with C type push pedal 611, C type push pedal 611 both sides are provided with pulley 612, and pulley 612 is arranged in the pulley groove 606 of deflecting plate 604.Wing plate 613 is provided with bottom C type push pedal 611, horizontal slide rail 614 is provided with bottom wing plate 613, wing plate 613 end and connecting rod 615 one end hinged, connecting rod 615 other end is connected with slide plate chair 616, longitudinal slide rail 617 is provided with bottom slide plate chair 616, slide plate chair 616 two ends are symmetrically arranged with slide plate 618, and slide plate 618 is connected with rotating shaft 602, slide plate 618 are provided with the groove 619 matched with rotating shaft 602.Rotating shaft 602 between two adjacent slide plates 618 is provided with and captures pole socket 620, capturing pole socket 620 can slide axially along rotating shaft 602, and the one end capturing pole socket 620 top and limit shaft 621 is hinged, and the other end and the turning sleeve 605 of limit shaft 621 are hinged.Capture bottom pole socket 620 and be provided with crawl bar 622, capture inside bar 622 and be provided with positioning plate 623, capture bottom bar 622 and be provided with grapple 624.Base 601 bilateral symmetry is provided with part detection device 625.Part detection device 625, comprise framework 626, cavity 627 is provided with in framework 626, slide block 628 is provided with in cavity 627, slide block 628 is provided with depression bar 629, be provided with retracing spring 630 between depression bar 629 and slide block 628, be provided with pressing plate 631 bottom depression bar 629, framework 626 side is provided with position transduser 632.
Heat treatment automatic loading/unloading equipment also comprises controller 7, Fu 8 and real-time watch device, Fu 8 and pan drive motor 47, is elevated drive motor and is connected 51.Rang sensor 3, Fu 8, electromagnetic valve 609, position transduser 632, real-time watch device are all connected with controller 7.Fence 9 is also provided with near heat treatment automatic loading/unloading equipment.
The present embodiment middle controller can adopt the FX-3U PLC of Mitsubishi, and the actuator in Fu can select Mitsubishi J4 servo-driver, and pan drive motor and lifting drive motor can select servomotor torque constant.
When arm carries out the operation captured, air-leg in the cylinder of arm stretches out, air-leg can drive the push pedal of C type and wing plate to slide on horizontal slide rail, pulley is in pulley groove slides forwards, rotating shaft rotates counterclockwise, wing plate can make slide plate chair and captures pole socket outwards movement by drivening rod, capture bar and grapple and outwards also can follow axis of rotation while movement, capture bar and be close to workpiece basket, grapple gos deep in workpiece basket, catch on workpiece basket firmly, then arm is moved to assigned address in the drive of translation mechanism and lifting mechanism.After completing grasping movement, the air-leg of arm lifting cylinder is retracted, and crawl bar and grapple rotate clockwise along rotating shaft, and arm departs from workpiece basket, and translation mechanism and lifting mechanism reset, to capture next time.
Finally, it should be pointed out that above detailed description of the invention is only the more representational example of the utility model.Obviously, the utility model is not limited to above-mentioned detailed description of the invention, can also have many distortion.Every above detailed description of the invention is done according to technical spirit of the present utility model any simple modification, equivalent variations and modification, all should think and belong to protection domain of the present utility model.
Claims (4)
1. a heat treatment automatic loading/unloading equipment, comprises column, translation mechanism, lifting mechanism, arm; Described column has bridged crossbeam, and beam-end is provided with rang sensor, and cross rail top is provided with translation mechanism; Be provided with bench board below crossbeam, bench board side is provided with 1# dolly, and bench board opposite side is provided with 2# dolly;
Described translation mechanism, comprise the translation track, the translating trolleys that are arranged on cross rail top, fixing translating rack is provided with inside translation track, translation track is provided with translating trolleys, the translating trolleys left and right sides is provided with road wheel, before and after translating trolleys, both sides are provided with limit buckle, and limit buckle end is provided with limited roller; Translating trolleys is provided with pan drive motor and lifting mechanism, the output shaft of pan drive motor is connected with the first retarder, and the output shaft of the first retarder is provided with pan drive gear, and pan drive gear engages with translating rack;
Described lifting mechanism, comprise the lifting drive motor being arranged on translating trolleys top, the lifting column vertically running through translating trolleys, lifting column side is provided with multiple lifting sliding rail, and the correspondence position of translating trolleys is provided with lifting sliding rail position-limited trough; Lifting column side is provided with lifter rack, is provided with arm bottom lifting column; The output shaft of lifting drive motor is connected with the second retarder, second reducer output shaft is connected with transmission gearbox, the output shaft of transmission gearbox is connected with lift drive shaft, lift drive shaft two ends are provided with lift drive shaft permanent seat, lift drive shaft is arranged with lifting driven wheel, lifting driven wheel engages with lifter rack;
Described arm, comprises base, rotating shaft, cylinder; Described base two ends are symmetrically arranged with rotating shaft, and rotating shaft two ends are fixed on base by riser; Rotating shaft is symmetrically arranged with deflecting plate, turning sleeve, deflecting plate is provided with pulley groove; Rotating shaft near middle is provided with cylinder, the air inlet pipe of cylinder is provided with electromagnetic valve, is provided with air-leg in cylinder, and air-leg end is provided with the push pedal of C type, and C type push pedal both sides are provided with pulley, and pulley is arranged in the pulley groove of deflecting plate; Wing plate is provided with bottom the push pedal of C type, horizontal slide rail is provided with bottom wing plate, wing plate end and connecting rod one end hinged, the connecting rod other end is connected with slide plate chair, longitudinal slide rail is provided with bottom slide plate chair, slide plate chair two ends are symmetrically arranged with slide plate, and slide plate is connected with rotating shaft, slide plate are provided with the groove matched with rotating shaft; Rotating shaft between two adjacent slide plates is provided with crawl pole socket, and capturing pole socket can slide axially along rotating shaft, and the one end capturing pole socket top and limit shaft is hinged, and the other end and the turning sleeve of limit shaft are hinged; Capture bottom pole socket and be provided with crawl bar, capture inside bar and be provided with positioning plate, capture bottom bar and be provided with grapple; Base bilateral symmetry is provided with part detection device.
2. heat treatment automatic loading/unloading equipment according to claim 1, it is characterized in that described part detection device, comprise framework, cavity is provided with in framework, be provided with slide block in cavity, slide block is provided with depression bar, between depression bar and slide block, be provided with retracing spring, be provided with pressing plate bottom depression bar, framework side is provided with position transduser.
3. heat treatment automatic loading/unloading equipment according to claim 1, it is characterized in that described heat treatment automatic loading/unloading equipment, also comprise controller, Fu and real-time watch device, Fu and pan drive motor, be elevated drive motor and be connected, described 1# dolly, 2# dolly, rang sensor, Fu, electromagnetic valve, part monitoring device, real-time watch device are all connected with controller.
4. heat treatment automatic loading/unloading equipment according to claim 1, is characterized in that also being provided with fence near described heat treatment automatic loading/unloading equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520217283.5U CN204508615U (en) | 2015-04-13 | 2015-04-13 | A kind of heat treatment automatic loading/unloading equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520217283.5U CN204508615U (en) | 2015-04-13 | 2015-04-13 | A kind of heat treatment automatic loading/unloading equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204508615U true CN204508615U (en) | 2015-07-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520217283.5U Withdrawn - After Issue CN204508615U (en) | 2015-04-13 | 2015-04-13 | A kind of heat treatment automatic loading/unloading equipment |
Country Status (1)
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| CN (1) | CN204508615U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104828707A (en) * | 2015-04-13 | 2015-08-12 | 武汉申安机电工程有限责任公司 | Automatic loading and unloading device for heat treatment and operation method thereof |
| CN105858108A (en) * | 2016-06-16 | 2016-08-17 | 昆山威创自动化科技有限公司 | Reclaiming trolley for conveying line |
| CN105923369A (en) * | 2016-06-16 | 2016-09-07 | 昆山威创自动化科技有限公司 | Intelligent carrying line |
| CN107840251A (en) * | 2016-01-18 | 2018-03-27 | 吴小再 | The shaped steel for carrying safety clamps handling device automatically |
| CN108100868A (en) * | 2017-12-30 | 2018-06-01 | 林伟蒸 | A kind of goliath equipment that control is realized based on Internet of Things |
| CN108263970A (en) * | 2018-02-07 | 2018-07-10 | 北京好运达智创科技有限公司 | Concrete sleeper enters steam-cured double track translation crane |
| CN110844575A (en) * | 2019-11-27 | 2020-02-28 | 坤泰车辆系统（常州）有限公司 | High-precision positioning and grabbing device for cleaning charging basket for gearbox parts |
| CN111744846A (en) * | 2019-03-29 | 2020-10-09 | 北京京磁电工科技有限公司 | Multifunctional cleaning trolley |
| CN112975616A (en) * | 2021-04-06 | 2021-06-18 | 杭州三耐环保科技股份有限公司 | Double-span truss robot for inspecting electrode plate |
| CN114367242A (en) * | 2022-01-26 | 2022-04-19 | 广东信一科技有限公司 | Mixed material on-orbit intelligent conveying system |
-
2015
- 2015-04-13 CN CN201520217283.5U patent/CN204508615U/en not_active Withdrawn - After Issue
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104828707A (en) * | 2015-04-13 | 2015-08-12 | 武汉申安机电工程有限责任公司 | Automatic loading and unloading device for heat treatment and operation method thereof |
| CN107840251A (en) * | 2016-01-18 | 2018-03-27 | 吴小再 | The shaped steel for carrying safety clamps handling device automatically |
| CN107840251B (en) * | 2016-01-18 | 2019-05-17 | 江山市恒生实业有限公司 | The fashioned iron for carrying safety clamps handling device automatically |
| CN105858108A (en) * | 2016-06-16 | 2016-08-17 | 昆山威创自动化科技有限公司 | Reclaiming trolley for conveying line |
| CN105923369A (en) * | 2016-06-16 | 2016-09-07 | 昆山威创自动化科技有限公司 | Intelligent carrying line |
| CN108100868A (en) * | 2017-12-30 | 2018-06-01 | 林伟蒸 | A kind of goliath equipment that control is realized based on Internet of Things |
| CN108263970A (en) * | 2018-02-07 | 2018-07-10 | 北京好运达智创科技有限公司 | Concrete sleeper enters steam-cured double track translation crane |
| CN111744846A (en) * | 2019-03-29 | 2020-10-09 | 北京京磁电工科技有限公司 | Multifunctional cleaning trolley |
| CN110844575A (en) * | 2019-11-27 | 2020-02-28 | 坤泰车辆系统（常州）有限公司 | High-precision positioning and grabbing device for cleaning charging basket for gearbox parts |
| CN112975616A (en) * | 2021-04-06 | 2021-06-18 | 杭州三耐环保科技股份有限公司 | Double-span truss robot for inspecting electrode plate |
| CN114367242A (en) * | 2022-01-26 | 2022-04-19 | 广东信一科技有限公司 | Mixed material on-orbit intelligent conveying system |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150729 Effective date of abandoning: 20170322 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |