CN204491045U - A kind of ramie hulling machine - Google Patents
A kind of ramie hulling machine Download PDFInfo
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- CN204491045U CN204491045U CN201420815951.XU CN201420815951U CN204491045U CN 204491045 U CN204491045 U CN 204491045U CN 201420815951 U CN201420815951 U CN 201420815951U CN 204491045 U CN204491045 U CN 204491045U
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- numb
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- smooth roll
- stripping
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Abstract
The utility model provides a kind of ramie hulling machine, belong to ramie machining equipment field, effectively can solve the contradiction between crudy and efficiency in modern ramie processing industry, ramie shelling quality can either be improved, can working (machining) efficiency be improved again, be conducive to spread and use.Described ramie hulling machine comprises feeding mechanism, sabot body, Chu Ma mechanism and drive motors, described sabot body is located between feeding mechanism and Chu Ma mechanism, comprise frame and numb roller shelled by the top blade be located in frame and bottom knife shells numb roller, be located at described top blade to shell numb roller and bottom knife and shell the numb smooth roll of upper stripping between numb roller and lower stripping fiber crops smooth roll, be located between the numb smooth roll of stripping and feeding mechanism output and intermeshing upper fluted roll and lower groove roller; Described Chu Ma mechanism is positioned at described bottom knife and shells below numb roller.
Description
Technical field
The utility model relates to ramie machining equipment, is specifically related to a kind of ramie hulling machine.
Background technology
Ramie is one of China's agricultural four large national treasures (silk, fiber crops, tea, medicine), output accounts for more than 95% of the world, but, in the last thirty years, silk, tea, medicine have had larger development, ramie not only fails development only, and atrophy is serious, and China's ramie planting area is from 1987 more than 750 ten thousand mu, narrow down to present more than 10 ten thousand mu, area reduces more than 95%, and do not had now ethnic group fiber crops, ramie industry is hung by a hair.
Ramie fast-developing major reason can not be ramie shelling machine, the subject matter that ramie shelling machine does not have energy spread to use for a long time, that quality and this conflict of efficiency fail to solve for a long time, the main cause existed is the blade cylinder that have employed a kind of High Rotation Speed, by the hitting power of machinery, numb shell boon in waste of flax is smashed simultaneously, flax fibre is also broken up, a large amount of boon sticks to difficult on fiber removing, if employing direct feeding type, although achieve continuous prodution, operating efficiency is high, but there is many boons fiber crops shell in raw ramie, product quality is very poor, production requirement can not be met, if employing counter pull type, ensure that quality, but production efficiency is low, work efficiency 2-3 can only be improved doubly than manual, labour intensity is large, product row yielding is low.To be a kind of be for this from the external irrational production technology fallen behind very much introduced, this irrational production technology fallen behind very much, and what result have studied more than 200 year both at home and abroad and cause the present does not have yet.
Analyzing the main cause producing this problem is because waste of flax is garden cylindricality, outside is numb shell, , centre is fiber, heart is boon, after boon breaks pulverizing, the broken fiber broken up is surrounded to mix and will be difficult to remove, matter Halo and this contradiction of efficiency are difficult to solve, for understanding the problems referred to above, we are this production technology of Bian no longer, the that osteoderm that we carry over according to China for several thousand divides de-, namely boon fiber crops leaf is first removed, the work Yuan of the numb shell of rear removing manages, but manual formula shell numb principle be by artificial first from ground by boon, fiber crops leaf removes, be immersed in pond after numb skin is brought back house, epidermis is scraped off one by one again with manually holding blade on hand, this is one manual production mode completely, not only labour intensity is large, at the bottom of operating efficiency pole, a strong labour, darg also can only gather in the crops 0.1 mu in 10 hours.
China is in the eighties in last century, and Hemp Inst., China Academy of Agricultural Sciences works out 6BZ-400 type counter pull type list cylinder decorticator for 1980.Although the quality of product is better, due to also just a kind of semi-hand semi-mechanization production, also there is productivity ratio lower, generally can only improve work efficiency 2-3 doubly than manual, and fibre damage is comparatively large, low some problems such as grade of product row yielding.Within 1987, Hubei textile industry research institute works out EB-1 type twin-roll resistance formula machine for peeling ramie, is greatly improved, improves 3-5 doubly, there is product quality poor, some problems such as boon, numb shell, cull content are more than manual although shell numb work efficiency.
Hubei textile industry research institutes in 1987 and Wuhan the 3rd textile machinery factory's joint research and development go out twin-roll reverse-pulling ramie-peeling machine, there is labour intensity equally large, ineffective problem.
Although China You30Duo Ge entity and individual have carried out much research and improvement to single cylinder, twin-roll and multiple-roll formula decorticator over more than 50 year, but also fail to break through semi-hand half machinery production, the problem of inefficiency and poor product quality, so far fail to be solved preferably, also just fail spread use.Therefore be necessary to develop mechanization degree high, shell a kind of ramie machinery that numb quality is good, operating efficiency is high, production cost is low.
Utility model content
The utility model provides a kind of ramie hulling machine, effectively can solve the contradiction between crudy and efficiency in modern ramie processing industry, can either improve ramie shelling quality, can improve working (machining) efficiency again, be conducive to spread and use.
The technical solution of the utility model is:
Above-mentioned hulling machine comprises feeding mechanism, sabot body, Chu Ma mechanism and drive motors, described sabot body is located between feeding mechanism and Chu Ma mechanism, comprise frame and numb roller shelled by the top blade be located in frame and bottom knife shells numb roller, be located at described top blade to shell numb roller and bottom knife and shell the numb smooth roll of upper stripping between numb roller and lower stripping fiber crops smooth roll, be located between the numb smooth roll of stripping and feeding mechanism output and intermeshing upper fluted roll and lower groove roller; Described Chu Ma mechanism is positioned at described bottom knife and shells below numb roller;
Central shaft one end that described bottom knife shells numb roller is provided with the first belt wheel, and the other end is provided with the first gear, and described top blade is shelled on numb roller and is provided with the second belt wheel with the central shaft end of the first gear homonymy; Described lower groove roller is provided with the 3rd belt wheel with the central shaft end of the first belt wheel homonymy, the described lower groove roller central shaft other end is provided with the second gear and the 3rd gear, central shaft one end of described upper fluted roll is provided with intermeshing 4th gear with the second gear, the numb smooth roll of described upper stripping is provided with the 5th gear with the end of the 3rd gear homonymy, the other end is provided with the 6th gear, and described lower stripping numb smooth roll central shaft end is provided with intermeshing 7th gear with the 6th gear; The First Transition gear simultaneously with the 3rd gear and the 5th gears meshing is provided with between described 3rd gear and the 5th gear; The frame of described first gear side is provided with takes turns with the intermeshing octadentate of the first gear and takes turns the 4th coaxial belt wheel with octadentate;
Described first belt wheel is connected with drive motors output respectively by belt with the 3rd belt wheel, and described second belt wheel is connected by belt with the 4th belt wheel.
Preferred as such scheme, the distance that described top blade is shelled between numb roller and upper stripping fiber crops smooth roll is 0.4-0.5mm, and the distance that described bottom knife is shelled between numb roller and lower stripping fiber crops smooth roll is 0.2-0.3mm.
Preferred as such scheme, on same cross section, described top blade shells numb roller and bottom knife, and to shell the line of centres of numb roller crossing with the line of centres of the numb smooth roll of described upper stripping and lower stripping fiber crops smooth roll, and the numb smooth roll of described upper stripping is between described lower groove roller and lower stripping fiber crops smooth roll, the line of centres of described upper fluted roll and lower groove roller vertically.
Preferred as such scheme, described feeding mechanism and Chu Ma mechanism include two driving drums and the conveyer belt being connected two driving drums, wherein driving drum two ends of described feeding mechanism are located in frame, be provided with the 9th gear and the 5th belt wheel with the end of the first gear homonymy, between described 9th gear and the 3rd gear, be provided with the second transition gear simultaneously with the 9th gear and the 3rd gears meshing; A wherein driving drum of described Chu Ma mechanism is positioned at described bottom knife and shells below numb roller, and be provided with the 6th belt wheel with the end of described first gear homonymy, described 5th belt wheel is connected by belt with the 6th belt wheel.
Preferred as such scheme, is equipped with pressing spring between described upper fluted roll two ends and corresponding frame and between the numb smooth roll two ends of lower stripping and corresponding frame; The pressing spring at described upper fluted roll two ends axially vertically, the pressing spring at described lower stripping numb smooth roll two ends axially along the center line connecting direction of the numb smooth roll of upper stripping and lower stripping fiber crops smooth roll.
Preferred as such scheme, described top blade is shelled the scope of operation that numb roller and bottom knife shell numb roller and is made up of polylith stripping hemp cut sheet radially.
The beneficial effects of the utility model are:
1, ramie peel is allowed to shell numb roller by top blade successively and bottom knife shells numb roller, respectively striking shelling is carried out to the obverse and reverse of ramie peel, the technique that this twice pair of ramie peel shells effectively can eliminate the numb shell on ramie peel, substantially increases ramie shelling quality.
2, allow shell fluted roll and lower groove roller on passing through before of ramie peel grip and compress, can effectively the colloid in ramie peel be extruded, improve and go out numb quality in subsequent handling.
3, this ramie hulling machine feed fiber crops, grip, shell, go out fiber crops etc. series of processes by all being completed by machinery, every platform equipment is per hour can produce raw ramie 40-50kg, fiber crops are gone out compared to existing craft, work efficiency can improve 80-100 times, go out fiber crops compared to existing machinery, work efficiency can improve 20-25 times, and a set of equipment only needs 2 liang of people's operations simultaneously, significantly reduce labour intensity, improve operating efficiency.
Accompanying drawing explanation
Fig. 1 is internal structure schematic diagram of the present utility model.
Fig. 2 is the front view of sabot body in the utility model.
Fig. 3 is the rearview of sabot body in the utility model.
Fig. 4 is the close-up schematic view at A place in Fig. 3.
Fig. 5 is that in the utility model, the perspective view that numb smooth roll and bottom knife shell numb smooth roll shelled by top blade.
Fig. 6 is the rotation direction schematic diagram of each parts in the utility model.
Detailed description of the invention
Specific embodiment of the utility model is described in detail below in conjunction with accompanying drawing.
As shown in drawings, the structure of described ramie hulling machine is as follows: comprise feeding mechanism, sabot body, Chu Ma mechanism and drive motors; Sabot body is located between feeding mechanism and Chu Ma mechanism, comprise frame and numb roller 6 shelled by the top blade be located in frame 3 and bottom knife shells numb roller 10, be located at top blade to shell numb roller 6 and bottom knife and shell the numb smooth roll of upper stripping 7 between numb roller 10 and the numb smooth roll 8 of lower stripping, be located between the numb smooth roll of stripping 7 and feeding mechanism output and intermeshing upper fluted roll 4 and lower groove roller 9; Chu Ma mechanism is positioned at bottom knife and shells below numb roller 10;
Central shaft one end that bottom knife shells numb roller 10 is provided with the first belt wheel 17, and the other end is provided with the first gear 24, and top blade is shelled on numb roller 6 and is provided with the second belt wheel 19 with the central shaft end of the first gear 24 homonymy; Lower groove roller 9 is provided with the 3rd belt wheel 14 with the central shaft end of the first belt wheel 17 homonymy, the lower groove roller 9 central shaft other end is provided with the second gear 25 and the 3rd gear 30, central shaft one end of upper fluted roll 4 is provided with intermeshing 4th gear 22 with the second gear 25, the numb smooth roll 7 of upper stripping is provided with the 5th gear 26 with the end of the 3rd gear 30 homonymy, the other end is provided with the 6th gear 15, and lower stripping numb smooth roll 8 central shaft end is provided with intermeshing 7th gear 16 with the 6th gear 15; The First Transition gear 27 simultaneously engaged with the 3rd gear 30 and the 5th gear 26 is provided with between 3rd gear 30 and the 5th gear 26; The frame of the first gear 24 side is provided with to take turns 20 and take turns 20 the 4th coaxial belt wheels 21 with octadentate with the intermeshing octadentate of the first gear 24;
First belt wheel 17 is connected with drive motors 11 output respectively by belt 18 with the 3rd belt wheel 14, and the second belt wheel 19 is connected by belt 18 with the 4th belt wheel 21.
In the present embodiment, in order to make stripping fiber crops effective, the distance that top blade is shelled between numb roller 6 and the numb smooth roll 7 of upper stripping may be selected to be 0.4-0.5mm, and the distance that bottom knife is shelled between numb roller 10 and the numb smooth roll 8 of lower stripping may be selected to be 0.2-0.3mm.
In the present embodiment, on same cross section, top blade shells numb roller 6 and bottom knife, and to shell the line of centres of numb roller 10 crossing with the line of centres of the numb smooth roll of upper stripping 7 and the numb smooth roll of lower stripping 8, and the numb smooth roll of upper stripping 7 is between lower groove roller 9 and the numb smooth roll 8 of lower stripping, the line of centres of upper fluted roll 4 and lower groove roller 9 vertically.
In the present embodiment, feeding mechanism and Chu Ma mechanism include two driving drums and the conveyer belt 1 (13) being connected two driving drums, wherein driving drum 2 two ends of feeding mechanism are located in frame 3, be provided with the 9th gear 29 with the end of the first gear 24 homonymy and between the 5th belt wheel the 23, nine gear 29 and the 3rd gear 30, be provided with the second transition gear 28 simultaneously engaged with the 9th gear 29 and the 3rd gear 30; A wherein driving drum of Chu Ma mechanism is positioned at bottom knife and shells below numb roller 10, is provided with the 6th belt wheel the 12, five belt wheel 23 is connected by belt with the 6th belt wheel 12 with the end of the first gear 24 homonymy.
In the present embodiment, pressing spring 5 is equipped with between upper fluted roll 4 two ends and corresponding frame and between lower stripping numb smooth roll 8 two ends and corresponding frame; The pressing spring 5 at upper fluted roll 4 two ends axially vertically, the pressing spring 5 at lower stripping numb smooth roll 8 two ends axially along the center line connecting direction of the numb smooth roll of upper stripping 7 and the numb smooth roll 8 of lower stripping.
In the present embodiment, top blade is shelled the scope of operation that numb roller 6 and bottom knife shell numb roller 10 and is made up of polylith stripping hemp cut sheet 31 radially.
Below describe operation principle of the present utility model in detail:
Ramie peel by being manually placed on the conveyer belt 1 of feeding mechanism, and enters decorticator structure with conveyer belt 1.After ramie peel enters decorticator structure, extruding is gripped by upper fluted roll 4 and lower groove roller 9, colloid in ramie peel is extruded, then ramie peel shells gap between numb roller 6 and the numb smooth roll 7 of upper stripping by top blade, and the top blade of high speed rotating is shelled numb smooth roll 6 and the numb shell in ramie peel front and colloid wiped off.Ramie peel after the shelling of front enters the gap between the numb smooth roll of stripping 7 and the numb smooth roll 8 of lower stripping, enter the numb smooth roll of lower stripping 8 and bottom knife after being held compression and shell gap between numb roller 10, the bottom knife of high speed rotating is shelled numb roller 10 and the numb shell of ramie peel reverse side and colloid is wiped off.Ramie peel after shelling on 13, is exported by Chu Ma mechanism by the ramie peel after reverse side shelling from the conveyer belt that decorticator structure out drops into Chu Ma mechanism.
In the process that above-mentioned ramie shells, the transmission process of ramie hulling machine is as follows:
Drive motors 11 clutch end drives the first belt wheel 17 and the 3rd belt wheel 14 to rotate respectively, first belt wheel 17 rotation drives coaxial bottom knife to shell numb roller 8 and the first gear 24 rotates, first gear 24 drives the 4th belt wheel 21 to rotate by octadentate wheel 20,4th belt wheel 21 drives the second belt wheel 19 to rotate by belt 18, thus drives top blade to shell numb roller 6 and rotate.
3rd belt wheel 14 rotates and drives coaxial lower groove roller 9, second gear 25 and the 3rd gear 30 to rotate, and the second gear 25 passes through intermeshing 4th gear 22 with it and drives upper fluted roll 4 to rotate.3rd gear 30 drives the 5th gear 26 and the 9th gear 29 to rotate by First Transition gear 27 and the second transition gear 28 respectively, 5th gear 26 rotates and drives the coaxial numb smooth roll 7 of upper stripping, the 6th gear 15 rotates, and the 6th gear 15 drives the numb smooth roll 8 of lower stripping to rotate by the 7th gear 16 be meshed with it; 9th gear 29 drives the conveyer belt 1 of feeding mechanism to rotate, and drive the 5th belt wheel 23 to rotate, the 5th belt wheel 23 is rotated by belt drive the 6th belt wheel 12 simultaneously, thus drives the conveyer belt 13 of Chu Ma mechanism to rotate.
In above-mentioned transmission process, the rotation direction of each parts in inside of decorticator structure as shown by the arrows in Figure 6.
In above-mentioned decorticator structure, pressing spring 5 is equipped with between upper fluted roll 4 two ends and corresponding frame and between lower stripping numb smooth roll 8 two ends and corresponding frame, fluted roll 4 and lower groove roller 9 and the spacing distance between the numb smooth roll of upper stripping 7 and the numb smooth roll 8 of lower stripping can be regulated as required, make grip effect better.
Due in ramie de-hulling process, after the numb smooth roll of upper stripping 7 and top blade shell numb roller 6, ramie peel thickness reduces, therefore in above-mentioned decorticator structure, make the numb smooth roll of lower stripping 8 and the bottom knife spacing distance shelled between numb roller 10 be less than the numb smooth roll of stripping 7 and top blade and shell spacing distance between numb roller 6, to adapt to the thickness of ramie peel, thus ensure the effect of ramie peel reverse side shelling.
In sum, this ramie hulling machine achieves the automated production to ramie shelling, effectively improves the production efficiency of ramie shelling; And by the hulling technology that the striking of grippings-front striking shelling-reverse side shells, the shelling Be very effective of ramie peel is improved, reduce remaining of numb shell and colloid, ensure out numb quality.
The above; be only detailed description of the invention of the present utility model; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; change can be expected easily or replace, all should be encompassed within protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of described claim.
Claims (6)
1. a ramie hulling machine, is characterized in that: comprise feeding mechanism, sabot body, Chu Ma mechanism and drive motors,
Described sabot body is located between feeding mechanism and Chu Ma mechanism, comprise frame and numb roller shelled by the top blade be located in frame and bottom knife shells numb roller, be located at described top blade to shell numb roller and bottom knife and shell the numb smooth roll of upper stripping between numb roller and lower stripping fiber crops smooth roll, be located between the numb smooth roll of stripping and feeding mechanism output and intermeshing upper fluted roll and lower groove roller; Described Chu Ma mechanism is positioned at described bottom knife and shells below numb roller;
Central shaft one end that described bottom knife shells numb roller is provided with the first belt wheel, and the other end is provided with the first gear, and described top blade is shelled on numb roller and is provided with the second belt wheel with the central shaft end of the first gear homonymy; Described lower groove roller is provided with the 3rd belt wheel with the central shaft end of the first belt wheel homonymy, the described lower groove roller central shaft other end is provided with the second gear and the 3rd gear, central shaft one end of described upper fluted roll is provided with intermeshing 4th gear with the second gear, the numb smooth roll of described upper stripping is provided with the 5th gear with the end of the 3rd gear homonymy, the other end is provided with the 6th gear, and described lower stripping numb smooth roll central shaft end is provided with intermeshing 7th gear with the 6th gear; The First Transition gear simultaneously with the 3rd gear and the 5th gears meshing is provided with between described 3rd gear and the 5th gear; The frame of described first gear side is provided with takes turns with the intermeshing octadentate of the first gear and takes turns the 4th coaxial belt wheel with octadentate;
Described first belt wheel is connected with drive motors output respectively by belt with the 3rd belt wheel, and described second belt wheel is connected by belt with the 4th belt wheel.
2. a kind of ramie hulling machine according to claim 1, is characterized in that: the distance that described top blade is shelled between numb roller and upper stripping fiber crops smooth roll is 0.4-0.5mm, and the distance that described bottom knife is shelled between numb roller and lower stripping fiber crops smooth roll is 0.2-0.3mm.
3. a kind of ramie hulling machine according to claim 1, it is characterized in that: on same cross section, described top blade shells numb roller and bottom knife, and to shell the line of centres of numb roller crossing with the line of centres of the numb smooth roll of described upper stripping and lower stripping fiber crops smooth roll, and the numb smooth roll of described upper stripping is between described lower groove roller and lower stripping fiber crops smooth roll, the line of centres of described upper fluted roll and lower groove roller vertically.
4. according to a kind of ramie hulling machine according to claim 1, it is characterized in that: described feeding mechanism and Chu Ma mechanism include two driving drums and the conveyer belt being connected two driving drums, wherein driving drum two ends of described feeding mechanism are located in frame, be provided with the 9th gear and the 5th belt wheel with the end of the first gear homonymy, between described 9th gear and the 3rd gear, be provided with the second transition gear simultaneously with the 9th gear and the 3rd gears meshing; A wherein driving drum of described Chu Ma mechanism is positioned at described bottom knife and shells below numb roller, and be provided with the 6th belt wheel with the end of described first gear homonymy, described 5th belt wheel is connected by belt with the 6th belt wheel.
5. according to a kind of ramie hulling machine according to claim 4, it is characterized in that: between described upper fluted roll two ends and corresponding frame and between the numb smooth roll two ends of lower stripping and corresponding frame, be equipped with pressing spring; The pressing spring at described upper fluted roll two ends axially vertically, the pressing spring at described lower stripping numb smooth roll two ends axially along the center line connecting direction of the numb smooth roll of upper stripping and lower stripping fiber crops smooth roll.
6. according to a kind of ramie hulling machine according to claim 1, it is characterized in that: described top blade is shelled the scope of operation that numb roller and bottom knife shell numb roller and is made up of polylith stripping hemp cut sheet radially.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420815951.XU CN204491045U (en) | 2014-12-19 | 2014-12-19 | A kind of ramie hulling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420815951.XU CN204491045U (en) | 2014-12-19 | 2014-12-19 | A kind of ramie hulling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204491045U true CN204491045U (en) | 2015-07-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420815951.XU Withdrawn - After Issue CN204491045U (en) | 2014-12-19 | 2014-12-19 | A kind of ramie hulling machine |
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| Country | Link |
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| CN (1) | CN204491045U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104499058A (en) * | 2014-12-19 | 2015-04-08 | 武汉同智鑫科技发展有限公司 | Ramie hulling machine |
| CN104862785A (en) * | 2015-06-25 | 2015-08-26 | 湖南瑞亚高科集团有限公司 | Ramie peeling machine |
-
2014
- 2014-12-19 CN CN201420815951.XU patent/CN204491045U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104499058A (en) * | 2014-12-19 | 2015-04-08 | 武汉同智鑫科技发展有限公司 | Ramie hulling machine |
| CN104862785A (en) * | 2015-06-25 | 2015-08-26 | 湖南瑞亚高科集团有限公司 | Ramie peeling machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150722 Effective date of abandoning: 20171114 |
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| AV01 | Patent right actively abandoned |