CN204472059U - With the composite fiber fabric of colored fibre line - Google Patents
With the composite fiber fabric of colored fibre line Download PDFInfo
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- CN204472059U CN204472059U CN201520143075.5U CN201520143075U CN204472059U CN 204472059 U CN204472059 U CN 204472059U CN 201520143075 U CN201520143075 U CN 201520143075U CN 204472059 U CN204472059 U CN 204472059U
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- colored fibre
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Abstract
The utility model relates to field of compound material, especially a kind of composite fiber fabric with colored fibre line, it is by radial yarn and broadwise yarn is woven forms, and radial yarn is formed by a matrix fiber and radial colored fibre Side by side groupings, and radial colored fibre is the coloured PET polymer PET material of plating; Broadwise yarn is formed by a matrix fiber and broadwise colored fibre Side by side groupings, and the outer surface voluble wrapping look silk of the filament that broadwise colored fibre is become by one or more twisteds in dacron thread, spandex thread, artificial silk forms; The cross section of described matrix fiber is platypelloid type, and the cross section of radial colored fibre is platypelloid type; The cross section of broadwise colored fibre is circular.The composite fiber fabric of the band colored fibre that the utility model obtains, there is stronger anti-wear performance, can the materials such as leather be replaced, the contradiction that alleviate the limited amount of natural leather, can not satisfy the demands, solve the problem of environmental pollution in synthetic leather manufacturing process simultaneously.
Description
Technical field
The utility model relates to field of compound material, especially a kind of composite fiber fabric with colored fibre line.
Background technology
Basalt fibre, be basalt building stones after 1450 DEG C ~ 1500 DEG C meltings, by the continuous fiber of platinum-rhodium alloy bushing high speed pulling.The color of pure natural basalt fibre is generally brown, and some is like golden.Basalt fibre is a kind of emerging novel inorganic environment-friendly and green high performance fibre material, the basalt building stones that it is made up of oxides such as silica, aluminium oxide, calcium oxide, iron oxide and titanium dioxide after high-temperature fusion, by bushing Defect.Basalt continuous fiber is good stability not only, but also has electrical insulating property, anticorrosive, flame resistant, the multiple excellent properties such as high temperature resistant.In addition, the discarded object that the production technology of basalt fibre produces is few, and environmental pollution is little, can directly proceed in ecological environment after product abandonment, without any harm, because of but a kind of genuine green, environment-friendly materials.
TPU not only has the tough and ageing-resistant characteristic of remarkable Gao Zhang Li ﹑ height La Li ﹑, and be kind of ripe environment-friendly materials, at present, TPU is extensive use and the aspect such as health care and physical culture, it has the characteristics such as incomparable Qiang Du Gao ﹑ Ren Hao ﹑ ﹑ of Nai Mo ﹑ of Nai Han ﹑ of Nai You ﹑ of Nai Shui Hua of the Nai Lao ﹑ weatherability of other plastic material, and it has the performance of many excellences such as high water proofing property Tou Shi ﹑ Fang Feng ﹑ Fang Han ﹑ Kang Jun ﹑ Fang Mei ﹑ Bao Nuan ﹑ uvioresistant and fault offset simultaneously.
China is the production and consumption big country of world's artificial leather, synthetic leather, and its production capacity and output are respectively 73% and 69% of the world, but the huge difficult problem of synthetic leather industry faces environmental pollution.Exhaust emission on synthetic leather production line mainly comes from the unordered discharge of the organic solvent in solvent-borne type surface conditioning agent, surface layer resin, foaming layer resin and adhesive glue.Dimethyl formamide (DMF), toluene, ethyl acetate, butyl acetate, butanone and dimethoxym ethane etc. are had in these solvents.According to measuring and calculating, each foaming synthetic leather production line discharges DMF 10.2 tons every year, annual discharge toluene 50.8 tons, annual discharge butanone 50.8 tons, annual discharge acetate esters solvent 24.5 tons.These organic solvents are inflammable and explosive, smell is large, toxicity is large, namely there is potential safety hazard, have the harm employed physically and mentally healthy.Synthetic leather industry faces that environmental improvement cost is high for a long time, serious waste of resources, environmental pollution severe situation.Therefore developing green environmental protection, environmentally friendly composite synthetic leather are the keys of synthetic leather industry value chain.
Utility model content
The purpose of this utility model is deficiency in order to solve above-mentioned technology and provides a kind of structure simple, the fiber of different width can be woven, and the composite fiber fabric of the superior band colored fibre line of anti-wear performance.
In order to achieve the above object, the composite fiber fabric of the band colored fibre line designed by the utility model, it is by radial yarn unit and broadwise yarn unit is woven forms, radial yarn unit is formed by least one foundation matter single and at least one radial colored fibre line Side by side groupings, and radial colored fibre line is the coloured PET polymer PET material of plating; Broadwise yarn unit is formed by least one foundation matter single and at least one broadwise colored fibre line Side by side groupings, and the outer surface voluble wrapping look silk of the filament that broadwise colored fibre line is become by one or more twisteds in dacron thread, spandex thread, artificial silk forms; The cross section of described matrix fiber line is platypelloid type, and the cross section of radial colored fibre line is platypelloid type; The cross section of broadwise colored fibre line is circular.
As optimization, described matrix fiber line is carbon fiber or glass fibre or basalt fibre or nylon fibre or polyster fibre.
One or both in TPU membrane, PU film are respectively arranged with on one or two surface of fabric of radial yarn unit and the braiding of broadwise yarn unit.
A kind of preparation method of the composite fiber fabric with colored fibre line, first, radial yarn unit and broadwise yarn unit machine are made into fabric, then melt after TPU or PU preheating, then filter, carry out rolling after filtration film, the fabric that radial yarn unit and broadwise yarn unit machine are made into is preheated simultaneously, fabric after preheating and hot film are fitted, finally import cooling device and cool, cutting reels.
When described matrix fiber line is basalt fibre, when surface is provided with TPU membrane, the applying method of TPU membrane is: first, pre-Grape berry is carried out to TPU particle, pretreated TPU particle is sent into the moisture that high-speed mixer dries TPU particle for 3-5 hour, temperature controls at 80-130 DEG C, the TPU particle of drying is sent into mixer mixing 10-15 minute, temperature controls at 100-120 DEG C, mixture in molten condition is sent into plastics processing mill to heat plasticizing, temperature controls at 150-160 DEG C, raw material after plasticizing is sent into screw rod filter, filtering mesh is 140-180 order, impurity screening, raw material feeding four-roll calender after filtration is rolled and TPU film, then, the fabric far infra-red heater be woven into by basalt fibre preheats, and temperature controls at 170-180 DEG C, fits rolling the hot TPU film instantaneously with the basalt fiber cloth through preheat process, finally the basalt fibre TPU composite material after laminating is imported cooling device to cool, and import cold-trim(ming) device, cut into required wide cut, the basalt fibre TPU composite material of well cutting is carried out rolling.
When described matrix fiber line is carbon fiber, when surface is provided with TPU membrane, the applying method of TPU membrane is: first, pre-Grape berry is carried out to TPU particle, pretreated TPU particle is sent into the moisture that high-speed mixer dries TPU particle for 3-5 hour, temperature controls at 80-130 DEG C, the TPU particle of drying is sent into mixer mixing 10-15 minute, temperature controls at 100-120 DEG C, mixture in molten condition is sent into plastics processing mill to heat plasticizing, temperature controls at 150-160 DEG C, raw material after plasticizing is sent into screw rod filter, filtering mesh is 140-180 order, impurity screening, raw material feeding four-roll calender after filtration is rolled and TPU film, then, preheated by the fabric far infra-red heater that carbon fiber knit becomes, temperature controls at 170-180 DEG C, fits rolling the hot TPU film instantaneously with the carbon cloth through preheat process, finally the carbon fiber TPU composite material after laminating is imported cooling device to cool, and import cold-trim(ming) device, cut into required wide cut, the carbon fiber TPU composite material of well cutting is carried out rolling.
A kind of preparation method of the composite fiber fabric with colored fibre line, first, radial yarn unit and broadwise yarn unit machine are made into fabric, when the laminating of web surface that radial yarn unit and broadwise yarn unit machine are made into for TPU membrane time, first fit in advance after TPU membrane and TPU hot melt adhesive film being heated to 140-150 DEG C, again 150 DEG C time, fit with fabric lining, and TPU hot melt adhesive film directly contacts with fabric lining.
The composite fiber fabric of the band colored fibre line that the utility model obtains, be combined under tencel material and TPU high temperature, basalt fibre, carbon fiber etc. are natural inorganic nonmetallic materials, and TPU also can be degradable in the environment, and both are green environment friendly material.Completely eliminate organic contamination from source, saved organic solvent resource, eliminated potential safety hazard, improve labourer's employment environment.Other performance also reaches or is better than solvent based product performance.Alleviate again natural leather limited amount, the contradiction that can not satisfy the demands.
The composite fiber fabric of the band colored fibre line that the utility model obtains, has stronger anti-wear performance, can replace the materials such as leather, the contradiction that alleviate the limited amount of natural leather, can not satisfy the demands.
Accompanying drawing explanation
Fig. 1 is the structural representation of the composite fiber fabric of band colored fibre line of the present utility model.
Detailed description of the invention
Below by embodiment, the utility model will be further described by reference to the accompanying drawings.
Embodiment 1:
As shown in Figure 1, the composite fiber fabric of the band colored fibre line that the present embodiment describes, it is by radial yarn unit and broadwise yarn unit is woven forms, radial yarn unit is formed by a foundation matter single 1 and radial colored fibre line 2 Side by side groupings, and radial colored fibre line 2 is the coloured PET polymer PET material of plating; Broadwise yarn unit is formed by a foundation matter single 1 and broadwise colored fibre line 3 Side by side groupings, and the outer surface voluble wrapping look silk of the filament that broadwise colored fibre line 3 is become by one or more twisteds in dacron thread, spandex thread, artificial silk forms; The cross section of described matrix fiber line 1 is platypelloid type, and the cross section of radial colored fibre line 2 is platypelloid type; The cross section of broadwise colored fibre line 3 is circular.
Described matrix fiber line 1 is basalt fibre; TPU membrane 4 is respectively arranged with on two surfaces of fabric of radial yarn unit and the braiding of broadwise yarn unit.
Embodiment 2:
The preparation method of a kind of composite fiber fabric with colored fibre line that the present embodiment describes, first, radial yarn unit and broadwise yarn unit machine are made into fabric, then melt after TPU drying, then filter, carry out rolling after filtration film, the fabric that radial yarn unit and broadwise yarn unit machine are made into is preheated simultaneously, fabric after preheating and hot film are fitted, finally import cooling device and cool, cutting reels.
When described matrix fiber line 1 is basalt fibre, when surface is provided with TPU membrane 4; The applying method of TPU membrane 4 is: first, dry pretreatment is carried out to TPU particle, pretreated TPU particle is sent into the moisture that high-speed mixer dries TPU particle for 3 hours, temperature controls at 80 DEG C, the TPU particle of drying is sent into mixer mixing 10 minutes, temperature controls at 100 DEG C, mixture in molten condition is sent into plastics processing mill to heat plasticizing, temperature controls at 150 DEG C, raw material after plasticizing is sent into screw rod filter, filtering mesh is 140 orders, impurity screening, is rolled by the raw material feeding four-roll calender after filtration and TPU film; Then, the fabric far infra-red heater be woven into by basalt fibre preheats, and temperature controls at 170 DEG C, fits rolling the hot TPU film instantaneously with the basalt fiber cloth through preheat process; Finally the basalt fibre TPU composite material after laminating is imported cooling device to cool, and import cold-trim(ming) device, cut into required wide cut, the basalt fibre TPU composite material of well cutting is carried out rolling.
Embodiment 3:
The preparation method of a kind of composite fiber fabric with colored fibre line that the present embodiment describes, first, radial yarn unit and broadwise yarn unit machine are made into fabric, then melt after TPU drying, then filter, carry out rolling after filtration film, the fabric that radial yarn unit and broadwise yarn unit machine are made into is preheated simultaneously, fabric after preheating and hot film are fitted, finally import cooling device and cool, cutting reels.
When described matrix fiber line 1 is basalt fibre, when surface is provided with TPU membrane 4; The applying method of TPU membrane 4 is: first, dry pretreatment is carried out to TPU particle, pretreated TPU particle is sent into the moisture that high-speed mixer dries TPU particle for 5 hours, temperature controls at 130 DEG C, the TPU particle of drying is sent into mixer mixing 15 minutes, temperature controls at 120 DEG C, mixture in molten condition is sent into plastics processing mill to heat plasticizing, temperature controls at 160 DEG C, raw material after plasticizing is sent into screw rod filter, filtering mesh is 180 orders, impurity screening, is rolled by the raw material feeding four-roll calender after filtration and TPU film; Then, the fabric far infra-red heater be woven into by basalt fibre preheats, and temperature controls at 180 DEG C, fits rolling the hot TPU film instantaneously with the basalt fiber cloth through preheat process; Finally the basalt fibre TPU composite material after laminating is imported cooling device to cool, and import cold-trim(ming) device, cut into required wide cut, the basalt fibre TPU composite material of well cutting is carried out rolling.
Embodiment 4:
The preparation method of a kind of composite fiber fabric with colored fibre line that the present embodiment describes, first, radial yarn unit and broadwise yarn unit machine are made into fabric, then melt after TPU drying, then filter, carry out rolling after filtration film, the fabric that radial yarn unit and broadwise yarn unit machine are made into is preheated simultaneously, fabric after preheating and hot film are fitted, finally import cooling device and cool, cutting reels.
When described matrix fiber line 1 is basalt fibre, when surface is provided with TPU membrane 4; The applying method of TPU membrane 4 is: first, dry pretreatment is carried out to TPU particle, pretreated TPU particle is sent into the moisture that high-speed mixer dries TPU particle for 4 hours, temperature controls at 100 DEG C, the TPU particle of drying is sent into mixer mixing 13 minutes, temperature controls at 110 DEG C, mixture in molten condition is sent into plastics processing mill to heat plasticizing, temperature controls at 155 DEG C, raw material after plasticizing is sent into screw rod filter, filtering mesh is 160 orders, impurity screening, is rolled by the raw material feeding four-roll calender after filtration and TPU film; Then, the fabric far infra-red heater be woven into by basalt fibre preheats, and temperature controls at 175 DEG C, fits rolling the hot TPU film instantaneously with the basalt fiber cloth through preheat process; Finally the basalt fibre TPU composite material after laminating is imported cooling device to cool, and import cold-trim(ming) device, cut into required wide cut, the basalt fibre TPU composite material of well cutting is carried out rolling.
Embodiment 5:
When described matrix fiber line 1 is carbon fiber, when surface is provided with TPU membrane 4; The applying method of TPU membrane 4 is: first, dry pretreatment is carried out to TPU particle, pretreated TPU particle is sent into the moisture that high-speed mixer dries TPU particle for 4 hours, temperature controls at 100 DEG C, the TPU particle of drying is sent into mixer mixing 13 minutes, temperature controls at 110 DEG C, mixture in molten condition is sent into plastics processing mill to heat plasticizing, temperature controls at 155 DEG C, raw material after plasticizing is sent into screw rod filter, filtering mesh is 160 orders, impurity screening, is rolled by the raw material feeding four-roll calender after filtration and TPU film; Then, preheated by the fabric far infra-red heater that carbon fiber knit becomes, temperature controls at 175 DEG C, fits rolling the hot TPU film instantaneously with the carbon cloth through preheat process; Finally the carbon fiber TPU composite material after laminating is imported cooling device to cool, and import cold-trim(ming) device, cut into required wide cut, the carbon fiber TPU composite material of well cutting is carried out rolling.
Embodiment 6:
A kind of preparation method of the composite fiber fabric with colored fibre line, first radial yarn unit and broadwise yarn unit machine are made into fabric, when the laminating of web surface that radial yarn unit and broadwise yarn unit machine are made into for TPU membrane time, first fit in advance after TPU membrane and TPU hot melt adhesive film being heated to 145 DEG C, again 150 DEG C time, fit with fabric lining, and TPU hot melt adhesive film directly contacts with fabric lining.
Claims (3)
1. the composite fiber fabric with colored fibre line, it is by radial yarn unit and broadwise yarn unit is woven forms, it is characterized in that: radial yarn unit is formed by least one foundation matter single and at least one radial colored fibre line Side by side groupings, radial colored fibre line is the coloured PET polymer PET material of plating; Broadwise yarn unit is formed by least one foundation matter single and at least one broadwise colored fibre line Side by side groupings, and the outer surface voluble wrapping look silk of the filament that broadwise colored fibre line is become by one or more twisteds in dacron thread, spandex thread, artificial silk forms; The cross section of described matrix fiber line is platypelloid type, and the cross section of radial colored fibre line is platypelloid type; The cross section of broadwise colored fibre line is circular.
2. a kind of composite fiber fabric with colored fibre line according to claim 1, is characterized in that: described matrix fiber line is carbon fiber or glass fibre or basalt fibre or nylon fibre or polyster fibre.
3. the composite fiber fabric of band colored fibre line according to claim 1 and 2, is characterized in that: be respectively arranged with one or both in TPU membrane, PU film on one or two surface of fabric of radial yarn unit and the braiding of broadwise yarn unit.
Priority Applications (1)
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CN201520143075.5U CN204472059U (en) | 2015-03-13 | 2015-03-13 | With the composite fiber fabric of colored fibre line |
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CN201520143075.5U CN204472059U (en) | 2015-03-13 | 2015-03-13 | With the composite fiber fabric of colored fibre line |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104669764A (en) * | 2015-03-13 | 2015-06-03 | 桐乡市蒙泰增强复合材料有限公司 | Composite fiber fabric with color fiber lines and preparation method thereof |
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2015
- 2015-03-13 CN CN201520143075.5U patent/CN204472059U/en not_active Withdrawn - After Issue
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104669764A (en) * | 2015-03-13 | 2015-06-03 | 桐乡市蒙泰增强复合材料有限公司 | Composite fiber fabric with color fiber lines and preparation method thereof |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20150715 Effective date of abandoning: 20160928 |
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C25 | Abandonment of patent right or utility model to avoid double patenting |