CN204449684U - A kind of cylindrical shell base cutting welding device - Google Patents
A kind of cylindrical shell base cutting welding device Download PDFInfo
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- CN204449684U CN204449684U CN201420781455.7U CN201420781455U CN204449684U CN 204449684 U CN204449684 U CN 204449684U CN 201420781455 U CN201420781455 U CN 201420781455U CN 204449684 U CN204449684 U CN 204449684U
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Abstract
The utility model discloses a kind of cylindrical shell base cutting welding device, and turning rolls positioner, material loading spot welding elevating mechanism, automatic group of saddle are walked respectively to frock and robotic cutting welding mechanism on different track, and track is arranged on the ground; Workpiece cylindrical shell base is placed on turning rolls positioner, and robotic cutting welding mechanism is positioned at workpiece cylindrical shell base side, and automatic group of saddle is positioned at below workpiece cylindrical shell base frock, and material loading spot welding elevating mechanism is crossed on workpiece cylindrical shell base.The utility model can to realize cylindrical shell base surface trimming, group, to, welding, enhancing productivity and automaticity, ensureing production environment safety.
Description
Technical field
The utility model relate to surface trimming, group to and welding technology field, refer in particular to a kind of cylindrical shell base cutting welding device.
Background technology
In prior art, the manufacture of the petroleum equipments such as the pressure container cylinder used in oil exploitation generally adopts manual welding, and between operation, transfer adopts the traditional logistics such as overhead traveling crane or fork truck mode.Adopt traditional approach handling material not only to need a large amount of manpower to coordinate the flow process that just can fulfil assignment, there is the shortcomings such as time-consuming, effort, efficiency are low, and there is great potential safety hazard; The large-scale development that the working environment of workers is severe, welding quality and production efficiency lowly limit industry.
Because cutting and welding object cylindrical shell are pressure vessel vitals, welding quality is particularly important to pressure vessel.There is a series of features such as workpiece build is large, Heavy Weight, kind size are various, complex process in cylindrical shell and base, require that cutting welder has very high professional level of operation, welding specialty talent human cost is higher.
As can be seen here, the uniformity of traditional manual welding method no matter welding quality, or welding efficiency and security reliability thereof all can not satisfy the demands, and stiffener and adapter mass transport logistlcs technology, sensor circumferential registration technology, laser scanner technique, robot trajectory's generation technique, robotic cutting and bevel technology, material tack-weld technology, robot automatic welding technique, electric arc tracking technique etc. are comparatively ripe, can be applied to petroleum equipment industry separator cutting, group to, welding link, this case produces thus.
Utility model content
The purpose of this utility model is to provide a kind of cylindrical shell base to cut welding device, to realize cylindrical shell base surface trimming, group, to, welding, enhancing productivity and automaticity, ensureing production environment safety.
For reaching above-mentioned purpose, solution of the present utility model is:
A kind of cylindrical shell base cutting welding device, comprises PLC control system, material loading spot welding elevating mechanism, turning rolls positioner, automatic group of saddle to frock and robotic cutting welding mechanism; Turning rolls positioner, material loading spot welding elevating mechanism, automatic group of saddle are walked respectively to frock and robotic cutting welding mechanism on different track, and track is arranged on the ground; Workpiece cylindrical shell base is placed on turning rolls positioner, and robotic cutting welding mechanism is positioned at workpiece cylindrical shell base side, and automatic group of saddle is positioned at below workpiece cylindrical shell base frock, and material loading spot welding elevating mechanism is crossed on workpiece cylindrical shell base; PLC control system control cutting welding mechanism carries out cutting hole position to workpiece cylindrical shell base, fix by manually carrying out spot welding to workpiece cylindrical shell base top accessory by material loading spot welding elevating mechanism, PLC control system control cutting welding mechanism welds workpiece cylindrical shell base; PLC control system controls turning rolls positioner turning of work piece cylindrical shell base, to carrying out cutting welding bottom workpiece cylindrical shell base, and installs saddle by automatic group of saddle to frock.
Further, also comprise waggon, waggon walk in orbit to carry and welded after workpiece cylindrical shell base.
Further, also comprise and can be elevated manned observation dolly, observe dolly and walk in orbit.
Further, observe dolly and comprise dolly support body, elevating mechanism, manned observation platform, telescoping mechanism and control system; Dolly support body is walked in orbit, and manned observation platform runs on dolly support body by elevating mechanism, and manned observation platform is by telescoping mechanism translation on elevating mechanism, and control system controls elevating mechanism and telescoping mechanism action.
Further, material loading spot welding elevating mechanism comprises mechanism's support body, spot welding hoistable platform, platform lifting mechanism and manual welding machine; Mechanism's support body is walked in orbit, and spot welding hoistable platform is run on mechanism's support body by platform lifting mechanism, and manual welding machine is arranged on spot welding hoistable platform, fixes by manually carrying out spot welding by manual welding machine to workpiece cylindrical shell base top.
Further, automatic group of saddle comprises pedestal, hydraulic mechanism, hoistable platform and clamp system to frock; Pedestal is walked in orbit, and hydraulic mechanism is arranged in pedestal, and hoistable platform is arranged on hydraulic mechanism, and clamp system is arranged on hoistable platform, and clamp system is to workpiece cylindrical shell base stationary positioned.
Further, robotic cutting welding mechanism comprise can R axle rotate and Z axis lifting mechanism body, cutting mechanism, laser positioning mechanism, welding mechanism and change gunlock structure, mechanism body is walked along X-axis in orbit, cutting mechanism, laser positioning mechanism and welding mechanism are arranged in mechanism body, switch cutting mechanism, laser positioning mechanism and welding mechanism rotation work by changing gunlock structure.
Further, mechanism body is provided with dust treatment mechanism.
After adopting such scheme, the utility model PLC control system control cutting welding mechanism carries out cutting hole position to workpiece cylindrical shell base, fix by manually carrying out spot welding to workpiece cylindrical shell base top accessory by material loading spot welding elevating mechanism, PLC control system control cutting welding mechanism welds workpiece cylindrical shell base; PLC control system controls turning rolls positioner turning of work piece cylindrical shell base, to carrying out cutting welding bottom workpiece cylindrical shell base, and by automatic group of saddle, saddle is installed to frock, realize to cylindrical shell base surface trimming, group to, welding, enhance productivity and automaticity, ensure production environment safety, alleviate the labour intensity of welder.
Accompanying drawing explanation
Fig. 1 is perspective view of the present utility model;
Fig. 2 is top view of the present utility model;
Fig. 3 is the propradation schematic diagram of the utility model material loading spot welding elevating mechanism;
Fig. 4 is the landing view of the utility model material loading spot welding elevating mechanism;
Fig. 5 is the structural representation that the utility model observes dolly;
Fig. 6 is the utility model saddle automatic group of structural representation to frock;
Fig. 7 is the structural representation of the utility model robotic cutting welding mechanism.
Label declaration
Track 1
PLC control system 2 material loading spot welding elevating mechanism 3
Mechanism's support body 31 spot welding hoistable platform 32
Platform lifting mechanism 33 manual welding machine 34
Automatic group of turning rolls positioner 4 saddle is to frock 5
Pedestal 51 hydraulic mechanism 52
Hoistable platform 53 clamp system 54
Robotic cutting welding mechanism 6 mechanism body 61
Welding mechanism 62 changes gunlock structure 63
Dust treatment mechanism 64 waggon 7
Dolly 9 observed by workpiece 8
Dolly support body 91 elevating mechanism 92
Manned observation platform 93 telescoping mechanism 94
Control system 95.
Detailed description of the invention
Below in conjunction with drawings and the specific embodiments, the utility model is described in detail.
Consult shown in Fig. 1 to Fig. 7, a kind of cylindrical shell base cutting welding device that the utility model discloses, comprises many tracks 1, PLC control system 2, material loading spot welding elevating mechanism 3, turning rolls positioner 4, automatic group of saddle to frock 5, robotic cutting welding mechanism 6 and waggon 7.
Turning rolls positioner 4, material loading spot welding elevating mechanism 3, automatic group of saddle are walked respectively to frock 5 and robotic cutting welding mechanism 6 on different track 1, and track 1 is arranged on the ground.
Workpiece 8 cylindrical shell base is placed on turning rolls positioner 4, and robotic cutting welding mechanism 6 is positioned at workpiece 8 cylindrical shell base side, and automatic group of saddle is positioned at below workpiece 8 cylindrical shell base frock 5, and material loading spot welding elevating mechanism 3 is crossed on workpiece 8 cylindrical shell base.
PLC control system 2 control cutting welding mechanism 6 pairs of workpiece 8 cylindrical shell bases carry out cutting hole position, fix by manually carrying out spot welding to workpiece 8 cylindrical shell base top accessory by material loading spot welding elevating mechanism 3, PLC control system 2 control cutting welding mechanism 6 pairs of workpiece 8 cylindrical shell bases weld; PLC control system 2 controls turning rolls positioner 4 turning of work piece 8 cylindrical shell base, to carrying out cutting welding bottom workpiece 8 cylindrical shell base, and installs saddle by automatic group of saddle to frock 5.
Waggon 7 is walked on track 2, the workpiece 8 cylindrical shell base finished product after having welded to carry cutting.
The utility model also comprises can be elevated manned observation dolly 9, observes dolly 9 and walks on path 1.As shown in Figure 5, observe dolly 9 and comprise dolly support body 91, elevating mechanism 92, manned observation platform 93, telescoping mechanism 94 and control system 95.Dolly support body 91 is walked on path 1, manned observation platform 93 runs on dolly support body 91 by elevating mechanism 92, and manned observation platform 93 is by telescoping mechanism 94 translation on elevating mechanism 92, control system 95 controls elevating mechanism 92 and telescoping mechanism 94 action.
As shown in Figures 3 and 4, material loading spot welding elevating mechanism 3 comprises mechanism's support body 31, spot welding hoistable platform 32, platform lifting mechanism 33 and manual welding machine 34.Mechanism's support body 31 is walked on path 1, spot welding hoistable platform 32 is run on mechanism's support body 31 by platform lifting mechanism 33, and manual welding machine 34 is arranged on spot welding hoistable platform 32, fix by manually carrying out spot welding by manual welding machine 34 pairs of workpiece 8 cylindrical shell base top accessories.
As shown in Figure 6, automatic group of saddle comprises pedestal 51, hydraulic mechanism 52, hoistable platform 53 and clamp system 54 to frock 5; Pedestal 51 is walked on path 1, and hydraulic mechanism 52 is arranged in pedestal 51, and hoistable platform 53 is arranged on hydraulic mechanism 52, and clamp system 54 is arranged on hoistable platform 53, clamp system 54 pairs of workpiece 8 cylindrical shell base stationary positioned.This clamp system 54 is existing conventional structure, does not repeat herein.
As shown in Figure 7, robotic cutting welding mechanism 6 comprise can R axle rotate and Z axis lifting mechanism body 61, cutting mechanism (not shown), welding mechanism 62 and change gunlock structure 63, mechanism body 61 is walked along X-axis on path 1, cutting mechanism and welding mechanism 62 are arranged in mechanism body 61, switch cutting mechanism and welding mechanism 62 rotation work by changing gunlock structure 63.
Meanwhile, mechanism body 61 is installed laser positioning mechanism, laser positioning mechanism is connected with PLC control system 2, forms welding track.Mechanism body 61 is also provided with dust treatment mechanism 64.
Turning rolls positioner 4 is existing routine techniques, and the welding being generally used for tube structure is rotated, and its concrete structure does not repeat herein.
The utility model PLC control system 2 control cutting welding mechanism 6 pairs of workpiece 8 cylindrical shell bases carry out cutting hole position, fix by manually carrying out spot welding to workpiece 8 cylindrical shell base top accessory (as flange and arc plate etc.) by material loading spot welding elevating mechanism 3, PLC control system 2 control cutting welding mechanism 6 pairs of workpiece 8 cylindrical shell bases weld; PLC controls to be that 2 systems control turning rolls positioner 4 turning of work piece 8 cylindrical shell base, to carrying out identical cutting welding bottom workpiece 8 cylindrical shell base, and by automatic group of saddle, saddle is installed to frock 5, realize to cylindrical shell base surface trimming, group to, welding, enhance productivity and automaticity, ensure production environment safety, alleviate the labour intensity of welder.
The foregoing is only preferred embodiment of the present utility model, not to the restriction of this case design, all equivalent variations done according to the design key of this case, all fall into the protection domain of this case.
Claims (8)
1. a cylindrical shell base cutting welding device, is characterized in that: comprise PLC control system, material loading spot welding elevating mechanism, turning rolls positioner, automatic group of saddle to frock and robotic cutting welding mechanism; Turning rolls positioner, material loading spot welding elevating mechanism, automatic group of saddle are walked respectively to frock and robotic cutting welding mechanism on different track, and track is arranged on the ground; Workpiece cylindrical shell base is placed on turning rolls positioner, and robotic cutting welding mechanism is positioned at workpiece cylindrical shell base side, and automatic group of saddle is positioned at below workpiece cylindrical shell base frock, and material loading spot welding elevating mechanism is crossed on workpiece cylindrical shell base; PLC control system control cutting welding mechanism carries out cutting hole position to workpiece cylindrical shell base, fix by manually carrying out spot welding to workpiece cylindrical shell base top accessory by material loading spot welding elevating mechanism, PLC control system control cutting welding mechanism welds workpiece cylindrical shell base; PLC control system controls turning rolls positioner turning of work piece cylindrical shell base, to carrying out cutting welding bottom workpiece cylindrical shell base, and installs saddle by automatic group of saddle to frock.
2. a kind of cylindrical shell base cutting welding device as claimed in claim 1, it is characterized in that: also comprise waggon, waggon walks to carry the cylindrical shell base after having welded in orbit.
3. a kind of cylindrical shell base cutting welding device as claimed in claim 1, is characterized in that: also comprise and can be elevated manned observation dolly, observes dolly and walk in orbit.
4. a kind of cylindrical shell base cutting welding device as claimed in claim 3, is characterized in that: observe dolly and comprise dolly support body, elevating mechanism, manned observation platform, telescoping mechanism and control system; Dolly support body is walked in orbit, and manned observation platform runs on dolly support body by elevating mechanism, and manned observation platform is by telescoping mechanism translation on elevating mechanism, and control system controls elevating mechanism and telescoping mechanism action.
5. a kind of cylindrical shell base cutting welding device as claimed in claim 1, is characterized in that: material loading spot welding elevating mechanism comprises mechanism's support body, spot welding hoistable platform, platform lifting mechanism and manual welding machine; Mechanism's support body is walked in orbit, and spot welding hoistable platform is run on mechanism's support body by platform lifting mechanism, and manual welding machine is arranged on spot welding hoistable platform, fixes by manually carrying out spot welding by manual welding machine to workpiece cylindrical shell base top.
6. a kind of cylindrical shell base cutting welding device as claimed in claim 1, is characterized in that: automatic group of saddle comprises pedestal, hydraulic mechanism, hoistable platform and clamp system to frock; Pedestal is walked in orbit, and hydraulic mechanism is arranged in pedestal, and hoistable platform is arranged on hydraulic mechanism, and clamp system is arranged on hoistable platform, and clamp system is to workpiece cylindrical shell base stationary positioned.
7. a kind of cylindrical shell base cutting welding device as claimed in claim 1, it is characterized in that: robotic cutting welding mechanism comprise can R axle rotate and Z axis lifting mechanism body, cutting mechanism, laser positioning mechanism, welding mechanism and change gunlock structure, mechanism body is walked along X-axis in orbit, cutting mechanism, laser positioning mechanism and welding mechanism are arranged in mechanism body, switch cutting mechanism, laser positioning mechanism and welding mechanism rotation work by changing gunlock structure.
8. a kind of cylindrical shell base cutting welding device as claimed in claim 7, is characterized in that: mechanism body is provided with dust treatment mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420781455.7U CN204449684U (en) | 2014-12-12 | 2014-12-12 | A kind of cylindrical shell base cutting welding device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420781455.7U CN204449684U (en) | 2014-12-12 | 2014-12-12 | A kind of cylindrical shell base cutting welding device |
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| CN204449684U true CN204449684U (en) | 2015-07-08 |
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| CN201420781455.7U Active CN204449684U (en) | 2014-12-12 | 2014-12-12 | A kind of cylindrical shell base cutting welding device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476038A (en) * | 2014-12-12 | 2015-04-01 | 厦门思尔特机器人系统有限公司 | Cylinder tube seat cutting, assembling and welding device |
| CN108176909A (en) * | 2018-01-31 | 2018-06-19 | 徐州工程学院 | A kind of high-pressure steam pipe cutter device for being used to handle carbon tetrachloride |
| CN108480890A (en) * | 2018-01-31 | 2018-09-04 | 徐州工程学院 | One kind being used for underground engineering waste pipe welder and its working method |
| CN113263277A (en) * | 2021-06-02 | 2021-08-17 | 佛山隆深智能装备有限公司 | Automatic assembly device and assembly method for pump truck front support leg production |
-
2014
- 2014-12-12 CN CN201420781455.7U patent/CN204449684U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104476038A (en) * | 2014-12-12 | 2015-04-01 | 厦门思尔特机器人系统有限公司 | Cylinder tube seat cutting, assembling and welding device |
| CN108176909A (en) * | 2018-01-31 | 2018-06-19 | 徐州工程学院 | A kind of high-pressure steam pipe cutter device for being used to handle carbon tetrachloride |
| CN108480890A (en) * | 2018-01-31 | 2018-09-04 | 徐州工程学院 | One kind being used for underground engineering waste pipe welder and its working method |
| CN113263277A (en) * | 2021-06-02 | 2021-08-17 | 佛山隆深智能装备有限公司 | Automatic assembly device and assembly method for pump truck front support leg production |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 361000 Xiamen City, Fujian Province, Jinlong Road, Jimei District, No. 893 Patentee after: XIAMEN SIERT ROBOT SYSTEM CO., LTD. Address before: 361000 Xiamen City, Fujian Province, Jinlong Road, Jimei District, No. 893 Patentee before: Xiamen Siert Robot System Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 361000 Xiamen City, Fujian Province, Jinlong Road, Jimei District, No. 893 Patentee after: Xiamen Aerospace Robot System Co., Ltd. Address before: 361000 Xiamen City, Fujian Province, Jinlong Road, Jimei District, No. 893 Patentee before: XIAMEN SIERT ROBOT SYSTEM CO., LTD. |