CN204434821U - Spinning frame rolling disc vibration on-line detection device - Google Patents

Spinning frame rolling disc vibration on-line detection device Download PDF

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Publication number
CN204434821U
CN204434821U CN201520049494.2U CN201520049494U CN204434821U CN 204434821 U CN204434821 U CN 204434821U CN 201520049494 U CN201520049494 U CN 201520049494U CN 204434821 U CN204434821 U CN 204434821U
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CN
China
Prior art keywords
rolling disk
vibration
slide rail
sensor
fixed
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Expired - Fee Related
Application number
CN201520049494.2U
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Chinese (zh)
Inventor
李京
范真
陈祖英
张伟
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Jiangsu University of Technology
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Jiangsu University of Technology
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Priority to CN201520049494.2U priority Critical patent/CN204434821U/en
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  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
  • Measurement Of Mechanical Vibrations Or Ultrasonic Waves (AREA)

Abstract

The utility model relates to a spinning frame rolls a set vibration on-line measuring device, including frame, base, motor, linear slide rail, the rotatory assembly of rolling dish, sensor, vibration signal processor, PC, PLC controller, the frame is passed through the rubber pad and is fixed subaerial at the level, motor, linear slide rail, the rotatory assembly of rolling dish are fixed on the base, the sensor support is fixed on linear slide rail, vibration signal processor and PC signal connection, the motor is controlled by the PLC controller. The online detection device for the vibration of the spinning frame rolling disc can eliminate the influence of external vibration factors on a test result, and ensures the reliability of the test result; the detection of each axial part of the rolling disc at different rotating speeds can be realized, so that the detection result is more accurate and comprehensive. The vibration detection result is fed back in time, data is output, the result is comprehensive and visual, and the online analysis of the relevant parameters of the rolling disc operation performance is facilitated.

Description

Spinning frame rolling disk oscillation on-line detection device
Technical field
The utility model relates to a kind of Spinning frame rolling disk oscillation on-line detection device.
Background technology
Rolling disk is the key component of fine spining machine drive disk assembly, and the quality of its operational situation is directly connected to quality and the quantity of fine spining machine resultant yarn.In the course of the work, the vibration of rolling disk, not only can cause Yarn filoplume to increase to fine spining machine, and spinning evenness worsens, and spinning end breaking is increased, and production efficiency declines, and also can accelerate the wearing and tearing of part, causes noise pollution.
But find in actual testing process, the rotating speed of spindle motor remains unchanged, the detection to rolling disk vibration state under different rotating speeds cannot be realized; In process of production, the vibration factor of frame etc. also can affect to test result fine spining machine, causes detecting data not too accurate; The vibration signal of sensor collection can not reflect the vibration state of rolling disk intuitively.
Utility model content
The technical problems to be solved in the utility model is: in order to overcome the deficiencies in the prior art, provides a kind of Spinning frame rolling disk oscillation on-line detection device.
The utility model solves the technical scheme that its technical problem adopts: a kind of Spinning frame rolling disk oscillation on-line detection device, comprise frame, base, motor, line slide rail, rolling disk rotates assembly, sensor, vibration signal processing device, PC, PLC, described frame is fixed on level ground by rubber blanket, described base is fixed in frame, described motor, line slide rail, rolling disk rotates assembly and is fixed on base, described rolling disk is rotated assembly and is connected with the pulley drive be arranged on motor output shaft by belt, described sensor stand is fixed on line slide rail, described sensor is arranged on sensor stand, described vibration signal processing device is connected with PC signal, described motor is controlled by PLC,
Described rolling disk rotates the rolling disk that assembly comprises main shaft and is evenly arranged on main shaft, the two ends of described main shaft
Be fixed on base by bearing spider, described main shaft is connected with bearing spider by bearing, in fact, described main shaft is parallel with the upper end of base, described belt pulley is fixed on main shaft one end, described belt pulley is connected by belt transmission with between motor, and described sensor setting is in rolling disk side and the horizontal plane at sensor and rolling disk axis place is contour.
As preferably, described base is marble material.
As preferably, described sensor comprises displacement transducer, velocity sensor and acceleration sensing, institute's displacement sensors, velocity sensor and acceleration transducer are disposed side by side on the rolling disk side that rolling disk rotates assembly, and institute's displacement sensors, velocity sensor and acceleration transducer are electrically connected with vibration signal processing device.
As preferably, described line slide rail comprises self-locking handle, distance rod, slide block and slide rail supporting seat, described slide rail supporting seat is I-shaped structure and slide rail supporting seat is fixed on base, described slide block is fixed on slide rail supporting seat and slide block slides along slide rail supporting seat, the side that described slide block rotates assembly near rolling disk is provided with sensor stand, and described self-locking handle is arranged on the top of slide block.
As preferably, described motor is servomotor.
As preferably, described vibration signal processing device comprises: signal amplifier, vibration acquisition device and vibration spectrum analyzer, and described sensor, signal amplifier, vibration acquisition device, vibration spectrum analyzer and PLC are electrically connected successively.
As preferably, described PLC comprises electric machine controller and alarm, and described electric machine controller and alarm are all electrically connected with PC.
The beneficial effects of the utility model are: this Spinning frame rolling disk oscillation on-line detection device is applicable to the textile industries such as wool spinning, cotton spinning, bast fibre spinning, under the situation that simulation rolling disk runs up on fine spining machine, carry out the detection of rolling disk vibration and other performances online.The impact of extraneous vibration factor on test result can be eliminated, ensure that the reliability of test result; Can realize to rolling disk under different rotation rates, each axial position is detected, and makes testing result more accurately, comprehensively.Vibration detection result feedback is changed in time, exports data, result is comprehensive, directly perceived, be convenient to the relevant parameter of on-line analysis rolling disk behavior in service.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is further illustrated.
Fig. 1 is the structural representation of Spinning frame rolling disk oscillation on-line detection device of the present utility model;
Fig. 2 is the structural representation of Spinning frame rolling disk oscillation on-line detection device of the present utility model;
Fig. 3 is the scheme of installation of the sensor of Spinning frame rolling disk oscillation on-line detection device of the present utility model;
Fig. 4 is the circuit theory diagrams of Spinning frame rolling disk oscillation on-line detection device of the present utility model;
In figure: 1, frame, 2, base, 3, motor, 4, line slide rail, 4-1 self-locking handle, 4-2, distance rod, 4-3, slide block, 4-4, slide rail supporting seat, 5, main shaft rotate assembly, 5-1, bearing spider, 5-2 bearing, 5-3, main shaft, 5-4, belt, 5-5, belt pulley, 5-6 rolling disk, 6, sensor stand, 7, sensor, 8, vibration signal processing device, 8-1, signal amplifier, 8-2 vibration acquisition device, 8-3, vibration spectrum analyzer, 9, PC, 10, PLC, 10-1 motor control assembly, 10-2, alarm.
Detailed description of the invention
By reference to the accompanying drawings the utility model is described in further detail now.These accompanying drawings are the schematic diagram of simplification, only basic structure of the present utility model are described in a schematic way, and therefore it only shows the formation relevant with the utility model.
As Figure 1-Figure 4, a kind of Spinning frame rolling disk oscillation on-line detection device, comprise frame 1, base 2, motor 3, line slide rail 4, rolling disk rotates assembly 5, sensor 7, vibration signal processing device 8, PC 9, PLC 10, described frame 1 is fixed on level ground by rubber blanket, described base 2 is fixed in frame 1, described motor 3, line slide rail 4, rolling disk rotates assembly 5 and is fixed on base 2, described rolling disk is rotated assembly 5 and is connected with the pulley drive be arranged on motor 3 output shaft by belt, described sensor stand 6 is fixed on line slide rail 4, described sensor 7 is arranged on sensor stand 6, described vibration signal processing device 8 is connected with PC 9 signal, described motor 3 is controlled by PLC 10,
Described rolling disk rotates assembly 5 and comprises main shaft 5-3 and be evenly arranged on the rolling disk 5-6 on main shaft 5-3, institute
The two ends stating main shaft 5-3 are fixed on base 2 by bearing spider 5-1, described main shaft 5-3 is connected with bearing spider 5-1 by bearing 5-2, described main shaft 5-3 is parallel with base 2, described belt pulley 5-5 is fixed on main shaft 5-3 one end, be in transmission connection by belt 5-4 between described belt pulley 5-5 and motor 3, described sensor 7 is arranged on rolling disk 5-6 side and sensor 7 is contour with the horizontal plane at rolling disk 5-6 axis place.
As preferably, described base 2 is marble material.
As preferably, described sensor 7 comprises displacement transducer, velocity sensor and acceleration sensing, institute's displacement sensors, velocity sensor and acceleration transducer are disposed side by side on the rolling disk 5-6 side that rolling disk rotates assembly 5, and institute's displacement sensors, velocity sensor and acceleration transducer are electrically connected with vibration signal processing device 8.
As preferably, described line slide rail 4 comprises self-locking handle 4-1, distance rod 4-2, slide block 4-3 and slide rail supporting seat 4-4, described slide rail supporting seat 4-4 is I-shaped structure and slide rail supporting seat 4-4 is fixed on base 2, described slide block 4-3 is fixed on slide rail supporting seat 4-4 and slide block 4-3 slides along slide rail supporting seat 4-4, the side that described slide block 4-3 rotates assembly 5 near rolling disk is provided with sensor stand 6, and described self-locking handle 4-1 is arranged on the top of slide block 4-3.
Described self-locking handle 4-1 can realize slide block 4-3 fixing at ad-hoc location, ensures the accuracy detecting position.
As preferably, described motor 3 is servomotor.
As preferably, described vibration signal processing device 8 comprises: signal amplifier 8-1, vibration acquisition device 8-2 and vibration spectrum analyzer 8-3, and described sensor 7, signal amplifier 8-1, vibration acquisition device 8-2, vibration spectrum analyzer 8-3 and PLC 10 are electrically connected successively.
The vibration signal of described signal amplifier 8-1 receiving sensor 7 transmission, after carrying out the amplification of signal, and be transferred to described vibration acquisition device 8-2, the vibration signal of reception is transferred to described vibration spectrum analyzer 8-3 by described vibration acquisition device 8-2, described vibration spectrum analyzer 8-3 analyzes the vibration signal received, and generates the frequency spectrum of vibratory output and is transferred to described PC 9 respectively.
Described PC 9 is connected with described vibration spectrum analyzer 8-3 and described PLC 10 respectively, can receive the analysis result that vibration spectrum analyzer 8-3 transmits, analyze and research, and send instruction to PLC 10 to related data and image.
As preferably, described PLC 10 comprises electric machine controller 10-1 and alarm 10-2, described electric machine controller 10-1 and alarm 10-2 is all electrically connected with PC 9, for receiving the signal of PC 9 transmission and sending instruction to electric machine controller 10-1 and alarm 10-2.
Described vibration signal processing device 8 carries out the data processing of vibratory output, and by the spectrum transmissions of described vibration signal on described PC 9, described PC 9 receives the vibration analysis result of described vibration signal processing device transmission, described PLC 10 carries out the start and stop of motor 3 and rotating speed controls, and carries out alarm to the vibratory output exceeding threshold values.
Institute's displacement sensors, velocity sensor and acceleration transducer adopt channel transmission to vibration signal processing device 8.
During test, utilize the absorbing performance of marble base 2 to eliminate the impact of other vibration factors on test result, ensure that the reliability of test result; The vibration state of rolling disk under different rotation rates can be detected by the speed change of motor 3, make testing result more accurate; Utilize slide block 4-3 can realize axially being free to slide, each rolling disk 5-6 is detected, makes testing result more comprehensive.Vibration detection result feedback is changed in time, exports data, result is comprehensive, directly perceived, be convenient to the relevant parameter of on-line analysis rolling disk 5-6 behavior in service.
Compared with prior art, this Spinning frame rolling disk oscillation on-line detection device is applicable to the textile industries such as wool spinning, cotton spinning, bast fibre spinning, under the situation that simulation rolling disk runs up on fine spining machine, carries out the detection of rolling disk vibration and other performances online.The impact of extraneous vibration factor on test result can be eliminated, ensure that the reliability of test result; Can realize to rolling disk under different rotation rates, each axial position is detected, and makes testing result more accurately, comprehensively.Vibration detection result feedback is changed in time, exports data, result is comprehensive, directly perceived, be convenient to the relevant parameter of on-line analysis rolling disk behavior in service.
With above-mentioned according to desirable embodiment of the present utility model for enlightenment, by above-mentioned description, relevant staff in the scope not departing from this utility model technological thought, can carry out various change and amendment completely.The technical scope of this utility model is not limited to the content on description, must determine its technical scope according to right.

Claims (7)

1. a Spinning frame rolling disk oscillation on-line detection device, it is characterized in that, comprise frame, base, motor, line slide rail, rolling disk rotates assembly, sensor, vibration signal processing device, PC, PLC, described frame is fixed on level ground by rubber blanket, described base is fixed in frame, described motor, line slide rail, rolling disk rotates assembly and is fixed on base, described rolling disk is rotated assembly and is connected with the pulley drive be arranged on motor output shaft by belt, described sensor stand is fixed on line slide rail, described sensor is arranged on sensor stand, described vibration signal processing device is connected with PC signal, described motor is controlled by PLC,
Described rolling disk rotates the rolling disk that assembly comprises main shaft and is evenly arranged on main shaft, the two ends of described main shaft
Be fixed on base by bearing spider, described main shaft is connected with bearing spider by bearing, described main shaft is parallel with base, described belt pulley is fixed on main shaft one end, described belt pulley is connected by belt transmission with between motor, and described sensor setting is in rolling disk side and the horizontal plane at sensor and rolling disk axis place is contour.
2. Spinning frame rolling disk oscillation on-line detection device as claimed in claim 1, it is characterized in that, described base is marble material.
3. Spinning frame rolling disk oscillation on-line detection device as claimed in claim 1, it is characterized in that, described sensor comprises displacement transducer, velocity sensor and acceleration sensing, institute's displacement sensors, velocity sensor and acceleration transducer are disposed side by side on the rolling disk side that rolling disk rotates assembly, and institute's displacement sensors, velocity sensor and acceleration transducer are electrically connected with vibration signal processing device.
4. Spinning frame rolling disk oscillation on-line detection device as claimed in claim 1, it is characterized in that, described line slide rail comprises self-locking handle, distance rod, slide block and slide rail supporting seat, described slide rail supporting seat is I-shaped structure and slide rail supporting seat is fixed on base, described slide block is fixed on slide rail supporting seat and slide block slides along slide rail supporting seat, the side that described slide block rotates assembly near rolling disk is provided with sensor stand, and described self-locking handle is arranged on the top of slide block.
5. Spinning frame rolling disk oscillation on-line detection device as claimed in claim 1, it is characterized in that, described motor is servomotor.
6. Spinning frame rolling disk oscillation on-line detection device as claimed in claim 1, it is characterized in that, described vibration signal processing device comprises: signal amplifier, vibration acquisition device and vibration spectrum analyzer, and described sensor, signal amplifier, vibration acquisition device, vibration spectrum analyzer and PLC are electrically connected successively.
7. Spinning frame rolling disk oscillation on-line detection device as claimed in claim 1, it is characterized in that, described PLC comprises electric machine controller and alarm, and described electric machine controller and alarm are all electrically connected with PC.
CN201520049494.2U 2015-01-23 2015-01-23 Spinning frame rolling disc vibration on-line detection device Expired - Fee Related CN204434821U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520049494.2U CN204434821U (en) 2015-01-23 2015-01-23 Spinning frame rolling disc vibration on-line detection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520049494.2U CN204434821U (en) 2015-01-23 2015-01-23 Spinning frame rolling disc vibration on-line detection device

Publications (1)

Publication Number Publication Date
CN204434821U true CN204434821U (en) 2015-07-01

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ID=53602715

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520049494.2U Expired - Fee Related CN204434821U (en) 2015-01-23 2015-01-23 Spinning frame rolling disc vibration on-line detection device

Country Status (1)

Country Link
CN (1) CN204434821U (en)

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150701

Termination date: 20170123

CF01 Termination of patent right due to non-payment of annual fee