CN208928293U - Simulate the pilot system of ball milling machine vibration work - Google Patents

Simulate the pilot system of ball milling machine vibration work Download PDF

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Publication number
CN208928293U
CN208928293U CN201821434337.3U CN201821434337U CN208928293U CN 208928293 U CN208928293 U CN 208928293U CN 201821434337 U CN201821434337 U CN 201821434337U CN 208928293 U CN208928293 U CN 208928293U
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China
Prior art keywords
sensor
ball mill
milling machine
driving motor
test platform
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CN201821434337.3U
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Chinese (zh)
Inventor
张涛川
利伟杰
杨伟
李大成
易铭
刘智
黎嘉乐
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Foshan Polytechnic
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Foshan Polytechnic
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Abstract

The utility model discloses the pilot systems of simulation ball milling machine vibration work, including ball mill, and balling drum and driving motor including test platform, on the test platform, the driving motor is for driving the balling drum to rotate;Sensor device, including eddy current displacement sensor, 3-axis acceleration sensor, speed probe, temperature sensor, sensor noise, dust sensor and stage body vibrating sensor;Control module;The driving motor, sensor device, human-computer interaction module and data acquisition module are electrically connected with control module respectively.The pilot system of the simulation ball milling machine vibration work of the utility model, by simulating ball mill work on the spot, influence using the sensor device detection ball mill course of work to environment, carries out simulation assessment to real scene environment convenient for staff, takes preventive measures;And the case where consuming convenient for staff to ball mill work, is timely safeguarded, it is reliable to guarantee that ball mill uses.

Description

Simulate the pilot system of ball milling machine vibration work
Technical field
The utility model relates to ball mill fields, and in particular to the pilot system of simulation ball milling machine vibration work.
Background technique
Ball mill is widely used in the process flows such as ore dressing and building materials and chemical industry, material after being mainly crushed, then is carried out It crushes.Its working principle, which makes to be packed into a certain number of steel balls in cylinder as abrasive media, crushes material.
Since its roller is high-speed rotation in the ball mill course of work, not only noise is big, and it is big also to generate a large amount of dust amount, Working environment is severe, causes biggish harm to the health of operator;Moreover, ball mill long-time service is easy to make in equipment The bearing fatigue damage being connect with roller shaft, ball mill bearing damage cannot predict in advance and can not safeguard in time, be easy Existing security risk has safely great threat to the life of employee, there are also ball milling machine bearing breakage maintenance not in time, Thus lead to body abnormal vibrations, can have a certain impact to integral mechanical structure, to shorten the service life of equipment.
As it can be seen that the prior art could be improved and improve.
Utility model content
Place in view of above-mentioned deficiencies of the prior art, the purpose of this utility model is to provide simulation ball milling machine vibration work Pilot system, it is convenient to the assessment of ball mill work on the spot environment and convenient for being safeguarded in time to ball mill.
In order to achieve the above object, the utility model takes following technical scheme:
Simulate the pilot system of ball milling machine vibration work, the pilot system of simulation ball milling machine vibration work, comprising: ball milling Machine, balling drum and driving motor including test platform, on the test platform, the driving motor is for driving The balling drum rotation;Sensor device, including eddy current displacement sensor, 3-axis acceleration sensor, revolution speed sensing Device, temperature sensor, sensor noise, dust sensor and stage body vibrating sensor;The eddy current displacement sensor is used for The axial displacement of roller shaft is detected, the 3-axis acceleration sensor is used to detect the offset deviation amount of roller shaft, institute It states speed probe and is used to detect the fever temperature of the driving motor for detecting the revolving speed of roller shaft, the temperature sensor Degree, the sensor noise are used to detect the noise intensity that the ball mill work generates, and the dust sensor is for detecting The dust concentration that the ball mill work generates, the stage body vibrating sensor are used to detect the vibration position of the test platform It moves;Human-computer interaction module, for the driving motor input setting voltage rating, rated current, rated power, number of poles, Running frequency;Data acquisition module, for acquiring detection data when sensor device detection ball mill work;Control module, The driving motor, sensor device, human-computer interaction module and data acquisition module are electrically connected with control module respectively.
Preferably, the intermittent data collector of the data acquisition module.
Preferably, pass through the adjustable frequency acquisition according to acquisition module of human-computer interaction module.
It preferably, further include timing module, the timing module is used to measure the operating time of the ball mill.
Preferably, the ball mill further includes the mounting base for installing sensor device and driving motor, the test Platform is equipped with sliding rail, and the mounting base corresponds to sliding rail equipped with sliding slot, and the mounting base is detachable by sliding rail and sliding slot cooperation It is mounted on the test platform, the mounting base and test platform are matchingly equipped with several mounting holes, the mounting base respectively It is fastened on the test platform by connector and mounting hole.
Preferably, the test platform is equipped with bearing block, and the shaft of the balling drum is mounted on the bearing block On.
Preferably, the output end of the driving motor is equipped with retarder, and the shaft of the retarder and balling drum is logical Cross shaft coupling transmission connection.
The utility model has the advantages that
The utility model provides a kind of pilot system of simulation ball milling machine vibration work, compared with prior art, this reality It is examined by simulating ball mill work on the spot using sensor device with the pilot system of novel simulation ball milling machine vibration work Influence of the ball mill course of work to environment is surveyed, simulation assessment is carried out to real scene environment convenient for staff, takes prevention Measure;And the case where consuming convenient for staff to ball mill work, is timely safeguarded, it is reliable to guarantee that ball mill uses.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the pilot system of simulation ball milling machine vibration work provided by the utility model.
Fig. 2 is the side view of the pilot system of simulation ball milling machine vibration work provided by the utility model.
Specific embodiment
The utility model provide it is a kind of simulation ball milling machine vibration work pilot system, for make the purpose of this utility model, Technical solution and effect are clearer, clear, and the utility model is further described as follows in conjunction with drawings and embodiments. It should be appreciated that specific embodiment described herein is not used to limit the utility model only to explain the utility model.
Referring to Fig. 1 and Fig. 2, the pilot system of simulation ball milling machine vibration work provided by the utility model, comprising: ball milling Machine, balling drum 2 and driving motor 31 including test platform 1, on the test platform 1, the driving motor 31 For driving the balling drum 2 to rotate;Sensor device, including eddy current displacement sensor 41,3-axis acceleration sensing Device 42, speed probe 43, temperature sensor 44, sensor noise 45, dust sensor 46 and stage body vibrating sensor 47;Institute It states eddy current displacement sensor 41 and is located at for detecting the axial displacement of 2 shaft of roller, the eddy current displacement sensor 41 The both ends of 2 shaft of balling drum are respectively equipped with three, and the 3-axis acceleration sensor 42 is used to detect the position of 2 shaft of roller Departure is moved, the speed probe 43 is used to detect the revolving speed of 2 shaft of roller, and the temperature sensor 44 is described for detecting The heating temperature of driving motor 31, the temperature sensor 44 are non-contact temperature sensor 44, the sensor noise 45 The noise intensity generated for detecting the ball mill work, the dust sensor 46 are produced for detecting the ball mill work Raw dust concentration, the stage body vibrating sensor 47 are used to detect the vibration displacement of the test platform 1;Human-computer interaction module (not shown);Voltage rating, rated current, rated power for being set to the driving motor 31 input, number of poles, operation frequency Rate;Data acquisition module, for acquiring detection data when sensor device detection ball mill work;Control module, the drive Dynamic motor 31, sensor device, human-computer interaction module and data acquisition module are electrically connected with control module respectively, the control mould Block controls processor in being specially.
Compared with prior art, the pilot system of the simulation ball milling machine vibration work of the utility model, by simulating ball milling Machine work on the spot, the influence using the sensor device detection ball mill course of work to environment, convenient for staff to true existing Field environment carries out simulation assessment, takes preventive measures;And convenient for staff to ball mill work consume the case where carry out and When maintenance, it is reliable to guarantee that ball mill uses.
It preferably, further include timing module (not shown), the timing module is for measuring the ball mill Operating time, the timing module are timer;The intermittent data collector of data acquisition module, passes through human-computer interaction mould The adjustable frequency acquisition according to acquisition module of block;It is arranged in this way, records ball mill for a long time convenient for staff The state change used.
Preferably, the human-computer interaction module is human-computer interaction interface, specifically can be touch panel or calculating Machine, user input different operating parameter to ball mill by human-computer interaction interface and can arrange in conjunction with the operating time of ball mill Data sheet out facilitates scene to refer to using the staff of ball mill.
Preferably, the test platform 1 is equipped with bearing block 52, and the shaft of the balling drum 2 is mounted on On the bearing block 52;The ball mill further includes the mounting base 51 for installing sensor device and driving motor 31, described Test platform 1 is equipped with sliding rail 53, and the corresponding sliding rail 53 of the mounting base 51 is equipped with sliding slot 54, and the mounting base 51 passes through sliding rail 53 It is removably mounted on the test platform 1 with the cooperation of sliding slot 54, the mounting base 51 and test platform 1 are matchingly equipped with respectively Several mounting holes, the mounting base 51 are fastened on the test platform 1 by connector and mounting hole.
Preferably, the output end of the driving motor 31 is equipped with retarder 32, the retarder 32 and ball mill The shaft of roller 2 is sequentially connected by shaft coupling 33;It is arranged in this way, the torque of the output of driving motor 31 can be increased, made Balling drum 2 rotates more stable and smoothly.
It is understood that for those of ordinary skills, can with technical solution according to the present utility model and The design of its utility model is subject to equivalent substitution or change, and all these changes or replacement all should belong to appended by the utility model Scope of protection of the claims.

Claims (7)

1. simulating the pilot system of ball milling machine vibration work, which is characterized in that including ball mill, including test platform, be set to institute The balling drum and driving motor on test platform are stated, the driving motor is for driving the balling drum to rotate;
Sensor device, including eddy current displacement sensor, 3-axis acceleration sensor, speed probe, temperature sensor, make an uproar Sound sensor, dust sensor and stage body vibrating sensor;The eddy current displacement sensor is used to detect the axis of roller shaft To displacement, the 3-axis acceleration sensor is used to detect the offset deviation amount of roller shaft, and the speed probe is used for The revolving speed of roller shaft is detected, the temperature sensor is used to detect the heating temperature of the driving motor, the noise sensing Device is used to detect the noise intensity that the ball mill work generates, and the dust sensor is produced for detecting the ball mill work Raw dust concentration, the stage body vibrating sensor are used to detect the vibration displacement of the test platform;
Human-computer interaction module, for the driving motor input setting voltage rating, rated current, rated power, number of poles, Running frequency;
Data acquisition module, for acquiring detection data when sensor device detection ball mill work;
Control module, the driving motor, sensor device, human-computer interaction module and data acquisition module respectively with control module Electrical connection.
2. the pilot system of simulation ball milling machine vibration work according to claim 1, which is characterized in that the data acquisition The intermittent data collector of module.
3. the pilot system of simulation ball milling machine vibration work according to claim 2, it is characterised in that: pass through human-computer interaction The adjustable frequency acquisition according to acquisition module of module.
4. the pilot system of simulation ball milling machine vibration work according to any one of claims 1 to 3, it is characterised in that: also Including timing module, the timing module is used to measure the operating time of the ball mill.
5. the pilot system of simulation ball milling machine vibration work according to claim 1;It is characterized by: the ball mill is also Including the mounting base for installing sensor device and driving motor, the test platform is equipped with sliding rail, the mounting base pair Sliding rail is answered to be equipped with sliding slot, the mounting base is removably mounted on the test platform by sliding rail and sliding slot cooperation, the peace It fills seat and test platform is matchingly equipped with several mounting holes respectively, the mounting base is fastened on by connector and mounting hole On the test platform.
6. the pilot system of simulation ball milling machine vibration work according to claim 1;It is characterized by: the test platform It is equipped with bearing block, the shaft of the balling drum is mounted on the bearing block.
7. the pilot system of simulation ball milling machine vibration work according to claim 1;It is characterized by: the driving motor Output end be equipped with retarder, the shaft of the retarder and balling drum passes through shaft coupling transmission connection.
CN201821434337.3U 2018-09-03 2018-09-03 Simulate the pilot system of ball milling machine vibration work Active CN208928293U (en)

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CN201821434337.3U CN208928293U (en) 2018-09-03 2018-09-03 Simulate the pilot system of ball milling machine vibration work

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109046621A (en) * 2018-09-03 2018-12-21 佛山职业技术学院 Simulate the pilot system of ball milling machine vibration work

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109046621A (en) * 2018-09-03 2018-12-21 佛山职业技术学院 Simulate the pilot system of ball milling machine vibration work

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