CN204413494U - A kind of repair system for repairing the grouser on grouser shoe - Google Patents
A kind of repair system for repairing the grouser on grouser shoe Download PDFInfo
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- CN204413494U CN204413494U CN201420822076.8U CN201420822076U CN204413494U CN 204413494 U CN204413494 U CN 204413494U CN 201420822076 U CN201420822076 U CN 201420822076U CN 204413494 U CN204413494 U CN 204413494U
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- grouser
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- repair
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- 230000008439 repair process Effects 0.000 title claims abstract description 88
- 238000003466 welding Methods 0.000 claims abstract description 80
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 5
- 238000003698 laser cutting Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 9
- 241000219098 Parthenocissus Species 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000005067 remediation Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000010358 mechanical oscillation Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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Abstract
The utility model discloses a kind of repair system for repairing the grouser on grouser shoe, comprise grouser shoe transport subsystem, grouser cutting subsystem and grouser REPAIR WELDING subsystem, wherein, on the direction of grouser shoe transport subsystem conveying grouser shoe, grouser cutting subsystem is positioned at the upstream position of grouser REPAIR WELDING subsystem; Grouser cutting subsystem comprise can sway the first rotating disk, be arranged on the first pick-and-place device on the first rotating disk and be arranged on the cutter sweep of side of the first rotating disk; Grouser REPAIR WELDING subsystem comprise can sway the second rotating disk, be arranged on the second pick-and-place device on the second rotating disk and the grouser REPAIR WELDING device of relative both sides being arranged on the second rotating disk; Wherein, the grouser REPAIR WELDING device of every side comprises for the gear rack feeding assembly to grouser to be repaired supply welding gear rack with for gear rack being welded on the welding gun assembly in grouser.
Description
Technical field
The utility model relates to the grouser shoe recovery technique field of crawler dozer, particularly relates to a kind of repair system for repairing the grouser on grouser shoe.
Background technology
One of crawler dozer peels off and discharge for ground in surface mining equipment, and the capital equipment of road finishing.In the process of in the past keeping in repair its caterpillar system, we find, after service life of its grouser shoe reaching 4000 hours, grouser (the new plate grouser height 90mm-100mm) wear extent of its creeper tread will reach 55mm-60mm (namely wear rate reaches about 60%).Now, we generally by carrying out the mode of grouser repair welding to it, recover track grouser height.Mainly adopt semi-automatic CO2 gas shielded arc welding or other welding manner at present by direct for grouser gear rack repair welding in the grouser of wearing and tearing.There is a lot of weak point in this kind of technique: the upset 1, in creeper tread grouser welding process, carries by manually completing, and safety coefficient is lower, the security incident such as easily to pull, injure by a crashing object, and labour intensity is large; 2, welding surroundings is poor, efficiency is lower, and it is large that worker welds labour intensity.3, the grouser degree of wear due to every block grouser shoe is different, cause residue track grouser height uneven, directly carry out the creeper tread grouser total height after repair welding grouser gear rack and there is larger difference, after installing with track chain in upper machine walking process, because grouser height is different, cause mechanical oscillation comparatively large, not only bring damage to equipment, and the second-rate grouser shoe grouser of repair welding often breaks disconnected phenomenon.
Utility model content
The purpose of this utility model is to overcome defect of the prior art, provides a kind of automaticity high, and can improve and carry out the remediation efficiency of REPAIR WELDING, the repair system for repairing the grouser on grouser shoe of construction safety to the grouser of grouser shoe.
Technical solutions of the utility model provide a kind of repair system for repairing the grouser on grouser shoe, comprise grouser shoe transport subsystem, grouser cutting subsystem and grouser REPAIR WELDING subsystem, wherein, carry on the direction of described grouser shoe in described grouser shoe transport subsystem, described grouser cutting subsystem is positioned at the upstream position of described grouser REPAIR WELDING subsystem; Described grouser cutting subsystem comprise can sway the first rotating disk, be arranged on described first rotating disk for the first pick-and-place device of picking up or putting down grouser shoe and be arranged on described first rotating disk side for cutting the cutter sweep of the grouser on described grouser shoe; Described grouser REPAIR WELDING subsystem comprise can sway the second rotating disk, be arranged on described second rotating disk for picking up or put down the second pick-and-place device of described grouser shoe and being arranged on the grouser REPAIR WELDING device of relative both sides for grouser described in REPAIR WELDING of described second rotating disk; Wherein, the described grouser REPAIR WELDING device of every side comprises for the gear rack feeding assembly to described grouser supply welding gear rack to be repaired with for described gear rack being welded on the welding gun assembly in described grouser.
Further, described first rotating disk and described second rotating disk keep rotating in same direction.
Further, described first rotating disk is furnished with four described first pick-and-place devices equably along its circumferencial direction, described second rotating disk is furnished with four described second pick-and-place devices equably along its circumferencial direction.
Further, described first pick-and-place device and described second pick-and-place device all include electromagnet and controller.
Further, described cutter sweep is CUT or wire cutting machine or laser cutting machine.
Further, described grouser shoe transport subsystem comprises conveyer belt and control system.
Further, described conveyer belt is provided with the positioning table for positioning described grouser shoe.
Further, described first rotating disk and described second rotating disk are all positioned at the top of described conveyer belt, and two described grouser REPAIR WELDING devices are arranged in the both sides of described second rotating disk respectively along the direction of described conveyer belt.
Adopt technique scheme, there is following beneficial effect:
Grouser is cut by whole repair system, the design of weldedization with simple structure and efficiently method of operating realize the reparation of grouser shoe.And by unifying cutting in advance to grouser, the track grouser height after cutting is consistent, avoid the phenomenon that the height of the grouser after reparation differs.
This repair system compact conformation, positioning precision is high, and can realize cutting, be welded on a set of equipment and complete, system automation degree is high, and labor intensity of operating staff is low, realizes streamlined operation.This repair system can cut the grouser of polylith grouser shoe simultaneously, Welding Repair, and efficiency is high, repairing quality good.
Accompanying drawing explanation
The schematic diagram of the repair system that Fig. 1 provides for the utility model;
Fig. 2 is the structural representation of grouser shoe;
Fig. 3 is the schematic diagram of grouser cutting subsystem;
Fig. 4 is the schematic diagram of grouser REPAIR WELDING subsystem.
The Reference numeral table of comparisons:
1-grouser shoe transport subsystem; 11-conveyer belt; 12-positioning table;
2-grouser cutting subsystem; 21-first rotating disk; 22-first pick-and-place device;
23-cutter sweep; 3-grouser REPAIR WELDING subsystem;
31-second rotating disk; 32-second pick-and-place device; 33-grouser REPAIR WELDING device;
331-welding gun assembly; 332-gear rack feeding assembly; 4-grouser shoe;
41-grouser; 5-electromagnet; 6-gear rack.
Detailed description of the invention
Detailed description of the invention of the present utility model is further illustrated below in conjunction with accompanying drawing.The identical Reference numeral of wherein identical parts represents.It should be noted that, the word "front", "rear" of use is described below, "left", "right", "up" and "down" refer to direction in accompanying drawing, word " interior " and " outward " refer to the direction towards or away from particular elements geometric center respectively.
As Figure 1-4, a kind of repair system for repairing the grouser 41 on grouser shoe 4 that the utility model provides, comprises grouser shoe transport subsystem 1, grouser cutting subsystem 2 and grouser REPAIR WELDING subsystem 3.
Wherein, carry on the direction of grouser shoe 4 in grouser shoe transport subsystem 1, grouser cutting subsystem 2 is positioned at the upstream position of grouser REPAIR WELDING subsystem 3.
Grouser cutting subsystem 2 comprise can sway the first rotating disk 21, be arranged on the first rotating disk 21 for the first pick-and-place device 22 of picking up or putting down grouser shoe 4 and be arranged on the first rotating disk 21 side for cutting the cutter sweep 23 of the grouser 41 on grouser shoe 4.
Grouser REPAIR WELDING subsystem 3 comprise can sway the second rotating disk 31, be arranged on the second rotating disk 31 for picking up or put down the second pick-and-place device 32 of grouser shoe 4 and being arranged on the grouser REPAIR WELDING device 33 of relative both sides for REPAIR WELDING grouser 41 of the second rotating disk 31.
Wherein, the grouser REPAIR WELDING device 33 of every side comprises for the gear rack feeding assembly 332 to grouser 41 to be repaired supply welding gear rack 6 with for gear rack 6 being welded on the welding gun assembly 331 in grouser 41.
That is, this repair system is for repairing the grouser 41 on grouser shoe 4.This repair system forms primarily of grouser shoe transport subsystem 1, grouser cutting subsystem 2 and grouser REPAIR WELDING subsystem 3.Wherein carry in grouser shoe transport subsystem 1 on the direction of grouser shoe 4, grouser cutting subsystem 2 is positioned at the upstream position of grouser REPAIR WELDING subsystem 3.
Grouser cutting subsystem 2, for cutting the grouser 41 that differs of height after wearing and tearing, makes it highly consistent, to ensure that the height of grouser 41 is consistent after REPAIR WELDING.
Grouser REPAIR WELDING subsystem 3 is mainly used in carrying out REPAIR WELDING to the grouser 41 after cut, gear rack 6 is welded in grouser 41 particularly, and repairs complete by the gap of both sides between gear rack 6 and grouser 41.
Grouser cutting subsystem 2 comprises the first rotating disk 21, first pick-and-place device 22 and cutter sweep 23.First rotating disk 21 is arranged in frame by axle, and can rotate under the effect of external driver device.First pick-and-place device 22 is arranged on the first rotating disk 21, first pick-and-place device 22 is for picking up grouser shoe 4 from grouser shoe transport subsystem 1, after cut through cutter sweep 23 pairs of grousers 41, again the grouser shoe 4 after being cut is returned in grouser shoe transport subsystem 1, is transported to grouser REPAIR WELDING subsystem 3 and carries out REPAIR WELDING.Cutter sweep 23 is arranged on the side of the first rotating disk 21, and it is for cutting the grouser 41 on grouser shoe 4, consistent to ensure the height of the grouser 41 after cutting.
Grouser REPAIR WELDING subsystem 3 comprises the second rotating disk 31, second pick-and-place device 32 and grouser REPAIR WELDING device 33.Second rotating disk 31 is arranged in frame by axle, and can rotate under the effect of external driver device.Second pick-and-place device 32 is arranged on the second rotating disk 31, second pick-and-place device 32 is for picking up the grouser shoe 4 be cut from grouser shoe transport subsystem 1, after carry out REPAIR WELDING through the side of grouser REPAIR WELDING device 33 pairs of grousers 41, opposite side again through opposite side grouser REPAIR WELDING device 33 pairs of grousers 41 carries out REPAIR WELDING, afterwards the grouser shoe 4 repaired is returned in grouser shoe transport subsystem 1, is transported to assigned address.
Grouser REPAIR WELDING device 33 is arranged on the relative both sides of the second rotating disk 31, for REPAIR WELDING grouser 41, wherein REPAIR WELDING is carried out in the side of grouser REPAIR WELDING device 33 pairs of grousers 41 of side, and REPAIR WELDING is carried out in the other side of grouser REPAIR WELDING device 33 pairs of grousers 41 of side in addition.
Grouser REPAIR WELDING device 33 comprises gear rack feeding assembly 332 and welding gun assembly 331.Gear rack feeding assembly 332 is for welding gear rack 6 to grouser 41 to be repaired supply.Welding gun assembly 331 is for being welded on grouser 41 by gear rack 6.When gear rack 6 is welded on grouser 41, gear rack 6 has gap with the both sides up and down of grouser 41, so, repaired by the gap being positioned at the side between welding gun assembly 331 pairs of gear racks 6 of the second rotating disk 32 side and grouser 41, repaired by the gap being positioned at the opposite side between welding gun assembly 331 pairs of gear racks 6 of the other side of the second rotating disk 32 and grouser 41, complete the REPAIR WELDING of whole grouser carrier bar 4 afterwards.
Thus, the repair system that the utility model provides, grouser is cut, the design of weldedization with simple structure and efficiently method of operating realize the reparation of grouser shoe.And by unifying cutting in advance to grouser, the track grouser height after cutting is consistent, avoid the phenomenon that the height of the grouser after reparation differs.This repair system compact conformation, positioning precision is high, and can realize cutting, be welded on a set of equipment and complete, system automation degree is high, and labor intensity of operating staff is low, realizes streamlined operation.This repair system can cut the grouser of polylith grouser shoe simultaneously, Welding Repair, and efficiency is high, repairing quality good.
Preferably, the first rotating disk 21 and the second rotating disk 31 keep rotating in same direction.Preferably rotation direction is identical with the throughput direction of grouser shoe transport subsystem 1, to ensure streamlined operation, improves remediation efficiency.
Preferably, as shown in Fig. 1 and Fig. 2-3, the first rotating disk 21 is furnished with on four the first pick-and-place device 22, second rotating disks 31 equably along its circumferencial direction and is furnished with four the second pick-and-place devices 32 equably along its circumferencial direction.Whenever the first rotating disk 21 and the second rotating disk 31 rotate a circle, can complete and four grouser shoes 4 are cut and REPAIR WELDING, improve operating efficiency.Certainly, the pick-and-place device of other number also can be set as required.
Preferably, as Figure 2-3, the first pick-and-place device 22 and the second pick-and-place device 32 all include electromagnet 5 and controller.Electromagnet 5 is for absorption or unclamp grouser shoe 4, and controller is lowered into grouser shoe transport subsystem 1 for controlling electromagnet 5 and adsorbing grouser shoe 4 or unclamped from electromagnet 5 by grouser shoe 4.
Preferably, cutter sweep 23 is CUT or wire cutting machine or laser cutting machine, for grouser 41 is cut into designated length.
Preferably, as shown in Figure 1, grouser shoe transport subsystem 1 comprises conveyer belt 11 and control system, and conveyer belt 11 is for carrying grouser shoe 4, and control system is for controlling the operation of conveyer belt 11.
Preferably, as shown in figures 1 and 3, conveyer belt 11 being provided with the positioning table 12 for positioning grouser shoe 4, accurately to carry grouser shoe 4, and avoiding it to come off.
Preferably, as shown in Figure 1, the first rotating disk 21 and the second rotating disk 31 are all positioned at the top of conveyer belt 11, and two grouser REPAIR WELDING devices 33 are arranged in the both sides of the second rotating disk 31 respectively along the direction of conveyer belt 11, make compact overall structure, convenient operation.
The principle of the repair system that the utility model provides mainly contains following several aspect:
1, carry grouser shoe 4 by grouser shoe transport subsystem 1, complete streamlined operation.
2, by the first pick-and-place device 22 grouser shoe 4 of wearing and tearing is placed on the positioning table 12 on conveyer belt 11, position and transport, and after being delivered to grouser cutting subsystem 2, the cutting work of the grouser 41 after to wearing and tearing is completed by cutter sweep 23, unified root track grouser height size (size is decided to be 40% height of former grouser), thus enable the track grouser height size of the grouser shoe after repair welding reach consistent, and then the grouser shoe 4 of well cutting is returned on conveyer belt 11.
3, technique to be cut terminate after grouser shoe 4 be delivered to grouser REPAIR WELDING subsystem 3 after, utilize the second pick-and-place device 32 automatically to capture simultaneously, and supply gear rack 6 by gear rack feeding assembly 332, gear rack 6 is docked with grouser shoe 4, is welded by welding gun assembly 331.Achieve the streamlined operation of automatic butt, automatic turning REPAIR WELDING, automatically pick-and-place.
As required, above-mentioned each technical scheme can be combined, to reach best-of-breed technology effect.
Above-described is only principle of the present utility model and preferred embodiment.It should be pointed out that for the person of ordinary skill of the art, on the basis of the utility model principle, other modification some can also be made, also should be considered as protection domain of the present utility model.
Claims (8)
1. for repairing a repair system for the grouser on grouser shoe, it is characterized in that, comprising grouser shoe transport subsystem, grouser cutting subsystem and grouser REPAIR WELDING subsystem,
Wherein, carry on the direction of described grouser shoe in described grouser shoe transport subsystem, described grouser cutting subsystem is positioned at the upstream position of described grouser REPAIR WELDING subsystem;
Described grouser cutting subsystem comprise can sway the first rotating disk, be arranged on described first rotating disk for the first pick-and-place device of picking up or putting down grouser shoe and be arranged on described first rotating disk side for cutting the cutter sweep of the grouser on described grouser shoe;
Described grouser REPAIR WELDING subsystem comprise can sway the second rotating disk, be arranged on described second rotating disk for picking up or put down the second pick-and-place device of described grouser shoe and being arranged on the grouser REPAIR WELDING device of relative both sides for grouser described in REPAIR WELDING of described second rotating disk;
Wherein, the described grouser REPAIR WELDING device of every side comprises for the gear rack feeding assembly to described grouser supply welding gear rack to be repaired with for described gear rack being welded on the welding gun assembly in described grouser.
2. repair system according to claim 1, is characterized in that, described first rotating disk and described second rotating disk keep rotating in same direction.
3. repair system according to claim 1, it is characterized in that, described first rotating disk is furnished with four described first pick-and-place devices equably along its circumferencial direction, described second rotating disk is furnished with four described second pick-and-place devices equably along its circumferencial direction.
4. the repair system according to claim 1 or 3, is characterized in that, described first pick-and-place device and described second pick-and-place device all include electromagnet and controller.
5. repair system according to claim 1, is characterized in that, described cutter sweep is CUT or wire cutting machine or laser cutting machine.
6. repair system according to claim 1, is characterized in that, described grouser shoe transport subsystem comprises conveyer belt and control system.
7. repair system according to claim 6, is characterized in that, described conveyer belt is provided with the positioning table for positioning described grouser shoe.
8. repair system according to claim 6, it is characterized in that, described first rotating disk and described second rotating disk are all positioned at the top of described conveyer belt, and two described grouser REPAIR WELDING devices are arranged in the both sides of described second rotating disk respectively along the direction of described conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420822076.8U CN204413494U (en) | 2014-12-22 | 2014-12-22 | A kind of repair system for repairing the grouser on grouser shoe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420822076.8U CN204413494U (en) | 2014-12-22 | 2014-12-22 | A kind of repair system for repairing the grouser on grouser shoe |
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| Publication Number | Publication Date |
|---|---|
| CN204413494U true CN204413494U (en) | 2015-06-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420822076.8U Active CN204413494U (en) | 2014-12-22 | 2014-12-22 | A kind of repair system for repairing the grouser on grouser shoe |
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| CN (1) | CN204413494U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106975891A (en) * | 2017-04-14 | 2017-07-25 | 安徽淮海奥可装备再制造有限公司 | A kind of shield machine cover of driver sealing position abrasion repair system |
| CN110744248A (en) * | 2019-10-21 | 2020-02-04 | 内蒙古工业大学 | Welding set is restoreed to track link joint tooth strip |
-
2014
- 2014-12-22 CN CN201420822076.8U patent/CN204413494U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106975891A (en) * | 2017-04-14 | 2017-07-25 | 安徽淮海奥可装备再制造有限公司 | A kind of shield machine cover of driver sealing position abrasion repair system |
| CN106975891B (en) * | 2017-04-14 | 2019-07-16 | 安徽淮海奥可装备再制造有限公司 | A kind of shield machine driving shell sealing position abrasion repair system |
| CN110744248A (en) * | 2019-10-21 | 2020-02-04 | 内蒙古工业大学 | Welding set is restoreed to track link joint tooth strip |
| CN110744248B (en) * | 2019-10-21 | 2021-12-14 | 内蒙古工业大学 | Welding set is restoreed to track link joint tooth strip |
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