CN204404774U - All steel cotton modular can uncover furnace roof - Google Patents

All steel cotton modular can uncover furnace roof Download PDF

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Publication number
CN204404774U
CN204404774U CN201520023294.XU CN201520023294U CN204404774U CN 204404774 U CN204404774 U CN 204404774U CN 201520023294 U CN201520023294 U CN 201520023294U CN 204404774 U CN204404774 U CN 204404774U
Authority
CN
China
Prior art keywords
corrosion resistant
furnace roof
shaped steel
resistant plate
steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520023294.XU
Other languages
Chinese (zh)
Inventor
余阳春
李贵山
陈雄军
蔡小文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUANGGANG HUAYAO ZHONGZHOU KILN CO Ltd
Original Assignee
HUANGGANG HUAYAO ZHONGZHOU KILN CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HUANGGANG HUAYAO ZHONGZHOU KILN CO Ltd filed Critical HUANGGANG HUAYAO ZHONGZHOU KILN CO Ltd
Priority to CN201520023294.XU priority Critical patent/CN204404774U/en
Application granted granted Critical
Publication of CN204404774U publication Critical patent/CN204404774U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of all steel cotton modular and can uncover furnace roof, it solve prior art because of problems such as furnace cavity less existence maintenance difficulties, it is characterized in that: the modular organization that described single-unit furnace roof (3) is set bolt (13), shaped steel (14,15), ceramic fibre (16), connecting bolt (17), bottom surface corrosion resistant plate (18), nut (19) and surrounding corrosion resistant plate (20) form, shaped steel (14) both sides are provided with the shaped steel (15) of the fixing circular hole (21) of band.This mechanism has that structure is simple, cost performance is high, quick for installation, be convenient to the advantages such as burner hearth maintenance, the manufacturing enterprise of preparing the special process demands such as colored glaze plate glass and glass Mosaic can be widely used in.

Description

All steel cotton modular can uncover furnace roof
Technical field
The utility model belongs to Thermal Equipment device, relates in particular to a kind ofly can keep fire cleaning health and all steel cotton modular of easy access can uncover furnace roof.
Background technology
It is little that roller kilns have section of burner hearth, the features such as mode of heating is flexible, quick heating, kiln temperature are evenly distributed, and be conducive to firing process (dress, burn, cold, go out) mechanization, automation, be convenient to upper and lower procedure connection, form complete tinuous production, for product burn till fast, improving the quality of products creates condition, substantially increases production efficiency simultaneously, is widely used in industrial production.But at present roller kilns are all generally to be built by laying bricks or stones with flame-proof thermal insulation material scene by skilled worker to form, and due to whole body of heater be integrative-structure, labour intensity is large, carries out burner hearth overhaul and bring comparatively burden to enterprise.
Summary of the invention
The purpose of this utility model is to provide that a kind of structure is simple, cost performance is high, all steel cotton modular that is quick for installation, that be convenient to burner hearth maintenance can uncover furnace roof.
Technical solution adopted in the utility model is: it is by furnace bottom, furnace wall, furnace roof, external frame, footing, transmission mechanism, roller rod, heater and exhaust, the compositions such as cooling pipe, described single-unit furnace roof is set bolt, shaped steel, ceramic fibre, connecting bolt, bottom surface corrosion resistant plate, the modular organization of nut and surrounding corrosion resistant plate composition, connecting bolt is fixedly mounted on shaped steel, bottom surface corrosion resistant plate is fixed on connecting bolt by nut, surrounding soldering stainless steel plate, ceramic fibre is filled between shaped steel and bottom surface corrosion resistant plate, end face shaped steel both sides are provided with the shaped steel of the fixing circular hole of band, furnace roof embeds furnace wall top and is arranged on furnace binding frame roof by set bolt.Furnace roof bottom surface corrosion resistant plate is corrugated, and between the corrosion resistant plate welded with two side, angle is 90 ~ 95 °.
The beneficial effects of the utility model: furnace roof changes modular organization into by past fixed structure, single-unit furnace roof entirety can be started when needing repairing in enterprise production process, facilitate personnel to enter burner hearth inside to carry out wiping, clean, have rational in infrastructure, make the advantages such as simple, that peace is unloaded is convenient, maintenance is convenient, the manufacturing enterprise of preparing the special process demands such as colored glaze plate glass and glass Mosaic can be widely used in.
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the utility model body of heater cross-sectional view;
Fig. 2 is the main TV structure schematic diagram of the utility model furnace roof;
Fig. 3 is the utility model furnace roof plan structure schematic diagram.
In figure: 1 is furnace bottom, 2 is furnace wall, and 3 is furnace roof, 4 is framework, and 5 is footing, and 6 is transmission mechanism, 7 is roller rod, and 8,9 is heater element, and 10 is inboard wall of burner hearth, 11 is fixture, and 12 is shell, and 13 is set bolt, 14,15 is shaped steel, and 16 is ceramic fibre, and 17 is connecting bolt, 18,20 is corrosion resistant plate, and 19 is nut, and 21 is circular hole.
Detailed description of the invention
As shown in Figure 1, to build the electrical heating roller kilns (being equipped with 4 meters of feeding platforms, 4 meters of outfeed platforms, 32 meters of electrical heating roller kilns bodies, transmission system, heating system and control systems etc.) of the dull and stereotyped colored glazed glass of 40 meters of full steel structure and glass Mosaic sintering, annealing, kiln body is divided into 16 unit joints, often save 2 meters, according to the process system of colored glaze and glass Mosaic, 1-4 joint is preheating section, 5 joints are the slow section of liter, 6-7 joint is the section of burning till, 8 joints are preannealing section, 9-12 joint is important annealing section, and 13-16 joint is rapid cooling section.Heating apparatus is set at heating zone and heat preservation zone, arranges quartz heating rod 8 heating on roller rod 7 top, non-corroding, dirty without falling, not polluted product, lower disposed resistance wire 9 heats, and a point independent up and down warm area controls, have control accuracy high, warm field such as to have a narrow range of temperature at the advantage, point nine temperature control districts.The square shaped pipe getting mm × 2.75,80mm × 60 mm makes the steel structure frame 4 of whole body of heater, be fixedly mounted on the ground of workshop by the footing 5 of regulating height, insulating sections is all in steel structure frame 4, and the top of body of heater, wall, end subdivision are constructed.Furnace bottom 1 is made up of one deck 120mm perlite concrete, four layers of high-quality insulating brick 272mm, gross thickness 392mm.Furnace wall 2 from outside to inside distribution of material is: 10mm glass magnesium plate, the thick ceramic fiber blanket of 150mm, the alumina silicate fibre blanket that 230mm is thick, the thick high alumina needle punched blanket of 40mm,, 2520 corrosion resistant plates (2mm is thick is processed into corrugated, increases elevated temperature strength) are as inboard wall of burner hearth 10, low-temperature zone adopts 304 corrosion resistant plates, gross thickness 420mm.The material of furnace roof 3 distributes from outside to inside, 2.75mm carbon steel sheet, the thick ceramic fiber blanket of 160mm, 230mm alumina silicate fibre blanket, 2mm2520 corrosion resistant plate 18(low-temperature zone adopts 304 corrosion resistant plates), surrounding soldering stainless steel plate 20, in 95 ° of angles between its both sides corrosion resistant plate 20 and bottom surface corrosion resistant plate 18, facilitate the handling of furnace roof 3, the thermal insulator of gross thickness 420mm, can start furnace roof 3 during maintenance, maintainer can enter burner hearth inside and carry out wiping, cleans.Enough thick heat-insulation layer and good sealing property, improve the heat utilization efficiency of stove, reduces the loss of energy consumption, guarantee body of heater hull-skin temperature≤60 DEG C.

Claims (2)

1. an all steel cotton modular can uncover furnace roof, it comprises furnace bottom (1), furnace wall (2), furnace roof (3), external frame (4), footing (5), transmission mechanism (6), roller rod (7), heater and exhaust, cooling pipe, it is characterized in that: described single-unit furnace roof (3) is set bolt (13), shaped steel (14, 15), ceramic fibre (16), connecting bolt (17), bottom surface corrosion resistant plate (18), the modular organization that nut (19) and surrounding corrosion resistant plate (20) form, connecting bolt (17) is fixedly mounted on shaped steel (14), bottom surface corrosion resistant plate (18) is fixed on connecting bolt (17) by nut (19), surrounding soldering stainless steel plate (20), ceramic fibre (16) is filled between shaped steel (14) and bottom surface corrosion resistant plate (18), shaped steel (14) both sides are provided with the shaped steel (15) of the fixing circular hole (21) of band.
2. all steel cotton modular according to claim 1 can uncover furnace roof, it is characterized in that: furnace roof (3) bottom surface corrosion resistant plate (18) is in corrugated, and between the corrosion resistant plate (20) welded with two side, angle is 90 ~ 95 °.
CN201520023294.XU 2015-01-14 2015-01-14 All steel cotton modular can uncover furnace roof Expired - Fee Related CN204404774U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520023294.XU CN204404774U (en) 2015-01-14 2015-01-14 All steel cotton modular can uncover furnace roof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520023294.XU CN204404774U (en) 2015-01-14 2015-01-14 All steel cotton modular can uncover furnace roof

Publications (1)

Publication Number Publication Date
CN204404774U true CN204404774U (en) 2015-06-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520023294.XU Expired - Fee Related CN204404774U (en) 2015-01-14 2015-01-14 All steel cotton modular can uncover furnace roof

Country Status (1)

Country Link
CN (1) CN204404774U (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105043093A (en) * 2015-07-31 2015-11-11 苏州新凌电炉有限公司 Efficient environment-friendly continuous roller bed kiln
CN105043094A (en) * 2015-07-31 2015-11-11 苏州新凌电炉有限公司 Efficient environment-friendly continuous roller kiln
CN105466210A (en) * 2015-12-04 2016-04-06 中国电子科技集团公司第四十八研究所 Atmosphere protection full-sealed roller kiln
CN107131760A (en) * 2017-06-23 2017-09-05 佛山市德力泰科技有限公司 A kind of few energy saving kiln of anti-fall dirty, accumulation of heat

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105043093A (en) * 2015-07-31 2015-11-11 苏州新凌电炉有限公司 Efficient environment-friendly continuous roller bed kiln
CN105043094A (en) * 2015-07-31 2015-11-11 苏州新凌电炉有限公司 Efficient environment-friendly continuous roller kiln
CN105466210A (en) * 2015-12-04 2016-04-06 中国电子科技集团公司第四十八研究所 Atmosphere protection full-sealed roller kiln
CN105466210B (en) * 2015-12-04 2017-11-28 中国电子科技集团公司第四十八研究所 A kind of hermetically sealed roller kilns of atmosphere protection
CN107131760A (en) * 2017-06-23 2017-09-05 佛山市德力泰科技有限公司 A kind of few energy saving kiln of anti-fall dirty, accumulation of heat

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150617

Termination date: 20180114