CN204404771U - All steel cotton modularization cleans roller kilns - Google Patents
All steel cotton modularization cleans roller kilns Download PDFInfo
- Publication number
- CN204404771U CN204404771U CN201520022997.0U CN201520022997U CN204404771U CN 204404771 U CN204404771 U CN 204404771U CN 201520022997 U CN201520022997 U CN 201520022997U CN 204404771 U CN204404771 U CN 204404771U
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- kiln
- maintenance
- bracing frame
- blanket
- metal framework
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Abstract
The utility model discloses a kind of all steel cotton modularization and clean roller kilns, it solve prior art resistance wire to oxidize away slag, kiln inner wall oxide peeling, each gap and the broken end of heat-preservation cotton and pollute and the problem such as the less existence in kiln thorax space maintenance difficulty, it is characterized in that: kiln wall (2) He Yaoding (3) of described single-unit kiln body is modular structure, complete equipment can produce in factory, Assembling; Arrange heating apparatus at preheating section and furnace zone, form independent warm area up and down and control, control accuracy is high, and warm field has a narrow range of temperature; Metal framework (4) arranged outside transmission device bracing frame (6), security protection maintenance face shield (12) is arranged on protective stent (6) by hinge (14) and damper switch device.Have that structure is simple, cost performance is high, quick for installation, be convenient to the advantages such as kiln thorax maintenance, the manufacturing enterprise of preparing the special process demands such as colored glaze plate glass and glass Mosaic can be widely used in.
Description
Technical field
The utility model belongs to Thermal Equipment device, relates in particular to a kind ofly can keep kiln kiln sanitation and hygiene, all steel cotton modularization of factorial praluction can clean roller kilns again.
Background technology
It is little that roller kilns have kiln thorax cross section, the features such as mode of heating is flexible, quick heating, kiln temperature are evenly distributed, and be conducive to firing process (dress, burn, cold, go out) mechanization, automation, be convenient to upper and lower procedure connection, form complete tinuous production, for product burn till fast, improving the quality of products creates condition, substantially increases production efficiency simultaneously, is widely used in industrial production.But at present roller kilns are all generally to be built by laying bricks or stones with flame-proof thermal insulation material scene by skilled worker to form, and due to whole kiln body be integrative-structure, not only labour intensity is greatly, and outward appearance is also unsightly, and especially kiln thorax is less, brings comparatively burden to maintenance.
Summary of the invention
The purpose of this utility model is to provide all steel cotton modularization of simple, with low cost, quick for installation, the convenient maintenance of a kind of structure to clean roller kilns.
Technical solution adopted in the utility model is: it comprises at the bottom of kiln, Yao Qiang, Yao Ding, metal framework, footing, transmission mechanism, roller rod, heater, the part such as exhaust and cooling pipe, full kiln is divided into preheating section, furnace zone and annealing section three parts, preheating section and furnace zone kiln top are provided with by house steward, on the waste gas exhausting device that forms of arm and lower branch line, be provided with by house steward in annealing section, be in charge of the cooling device formed with arm.Yao Qiang and Yao Ding of described single-unit kiln body is modular structure, and kiln top is nested in kiln coping, and complete equipment can produce in factory, Assembling.Arrange that quartz heating rod and lower disposed resistance wire form heating apparatus on the roller rod top of preheating section and furnace zone, form independent warm area up and down and control, control accuracy is high, and warm field has a narrow range of temperature.Metal framework is stretched out at roller rod two ends, is connected with driving mechanism by transmission device, and in metal framework arranged outside transmission device bracing frame, security protection is overhauled face shield and to be arranged on protective stent by hinge and damper switch device.
Described kiln wall from outside to inside distribution of material is: glass magnesium plate, ceramic fiber blanket, alumina silicate fibre blanket, high alumina needle punched blanket and corrosion resistant plate, and corrosion resistant plate inwall is made into corrugated, is fixed by the set bolt be arranged in high alumina needle punched blanket; Kiln top from outside to inside distribution of material is: carbon steel sheet, ceramic fiber blanket, alumina silicate fibre blanket and corrosion resistant plate, and during maintenance, single-unit kiln top entirety can start and carry out inner wiping, clean.
Maintenance face shield top is arranged on above the bracing frame outside metal framework by loose-leaf, by by band damping telescopic bar, be arranged on maintenance face shield inwall Connection Block and be arranged on the damper switch device that the base on bracing frame forms and realize closing, both facilitate the maintenance of transmission device, play again security protection and effect attractive in appearance.
The beneficial effects of the utility model: Yao Qiang and kiln top change modular organization into by past fixed structure, factorial praluction can be realized, on-the-spot integral installation, single-unit kiln top entirety can be started when enterprise needs repairing in process of production, facilitate personnel to enter kiln thorax inside and carry out wiping, clean, the face shield not only attractive in appearance but also security incident that can effectively prevent transmission device from causing, have rational in infrastructure, make simple, it is convenient that peace is unloaded, maintenance is convenient, the advantages such as safety is attractive in appearance, the manufacturing enterprise of preparing the special process demands such as colored glaze plate glass and glass Mosaic can be widely used in.
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the overall main TV structure schematic diagram of the utility model;
Fig. 2 is the overall plan structure schematic diagram of the utility model;
Fig. 3 is the utility model kiln body cross-sectional view;
Fig. 4 is the main TV structure schematic diagram of the utility model face shield;
Fig. 5 is the utility model face shield closed condition structural representation;
Fig. 6 is the utility model face shield open mode structural representation.
In figure: 1 is at the bottom of kiln, 2 is kiln wall, and 3 is kiln top, and 4 is metal framework, 5 is footing, and 6 is bracing frame, and 7 is roller rod, and 8 is quartz heating rod, 9 is resistance wire, and 10 is inwall, and 11 is set bolt, and 12 is face shield, 13 is kiln top set bolt, and 14 is loose-leaf, and 15 is band damping telescopic bar, and 16 is Connection Block, 17 is base, and 18,21 is house steward, and 19 is upper arm, 20 is lower branch line, and 22 is arm, and 23 for being in charge of.
Detailed description of the invention
As shown in the figure, to build the electrical heating roller kilns (being equipped with 4 meters of feeding platforms, 4 meters of outfeed platforms, 32 meters of electrical heating roller kilns bodies, transmission system, heating system and control systems etc.) of the dull and stereotyped colored glazed glass of 40 meters of full steel structure and glass Mosaic sintering, annealing, kiln body is divided into 16 unit joints, often save 2 meters, according to the process system of colored glaze and glass Mosaic, 1-4 joint is preheating section, 5 joints are the slow section of liter, 6-7 joint is the section of burning till, 8 joints are preannealing section, 9-12 joint is important annealing section, and 13-16 joint is rapid cooling section.At preheating section and furnace zone, heating apparatus is set.Described heating apparatus arranges quartz heatings rod 8 heating, non-corroding on roller rod 7 tops, dirty without falling, not polluted product, and lower disposed resistance wire 9 heats, and point up and down an independent warm area controls, and has control accuracy high, and warm field such as to have a narrow range of temperature at the advantage, point nine temperature control districts.The square shaped pipe getting mm × 2.75,80mm × 60 mm makes the steel construction metal framework 4 of whole kiln body, be fixedly mounted on the ground of workshop by the footing 5 of regulating height, insulating sections is all in steel structure frame 4, and the top of kiln body, wall, end subdivision are constructed.At the bottom of kiln, 1 is made up of one deck 120mm perlite concrete, four layers of high-quality insulating brick 272mm, gross thickness 392mm.Kiln wall 2 from outside to inside distribution of material is: 10mm glass magnesium plate, the thick ceramic fiber blanket of 150mm, the alumina silicate fibre blanket that 230mm is thick, the thick high alumina needle punched blanket of 40mm,, 2520 corrosion resistant plates (2mm is thick is processed into corrugated, increases elevated temperature strength) are as kiln thorax inwall 10, low-temperature zone adopts 304 corrosion resistant plates, gross thickness 420mm.The material on kiln top 3 distributes from outside to inside, 2.75mm carbon steel sheet, the thick ceramic fiber blanket of 160mm, 230mm alumina silicate fibre blanket, 2mm2520 corrosion resistant plate (low-temperature zone adopts 304 corrosion resistant plates), surrounding soldering stainless steel plate, in 95 ° of angles between its both sides corrosion resistant plate and bottom surface corrosion resistant plate 18, facilitate the handling on kiln top 3, the thermal insulator of gross thickness 420mm, can start kiln top 3 during maintenance, maintainer can enter kiln thorax inside and carry out wiping, cleans.Enough thick heat-insulation layer and good sealing property, improve the heat utilization efficiency of brothel, reduces the loss of energy consumption, guarantee kiln external surface temperature≤60 DEG C.Maintenance face shield 12 top is arranged on above the transmission device bracing frame 6 of metal framework 4 arranged outside by loose-leaf 14, by by band damping telescopic bar 15, be arranged on maintenance face shield 12 inwall Connection Block 16 and be arranged on the damper switch device that the base 17 on bracing frame 6 forms and realize closing, both facilitate the maintenance of transmission device, play again security protection and effect attractive in appearance.The utility model has that structure is simple, cost performance is high, quick for installation, be convenient to the advantages such as kiln thorax maintenance, the manufacturing enterprise of preparing the special process demands such as colored glaze plate glass and glass Mosaic can be widely used in.
Claims (3)
1. an all steel cotton modularization cleans roller kilns, it comprises (1) at the bottom of kiln, kiln wall (2), kiln top (3), metal framework (4), footing (5), transmission device bracing frame (6), roller rod (7), heater, exhaust and cooling pipe, full kiln is divided into preheating section, furnace zone and annealing section, preheating section and furnace zone kiln top are provided with by house steward (18), the waste gas exhausting device that upper arm (19) and lower branch line (20) are formed, be provided with by house steward (21) in annealing section, be in charge of the cooling device that (23) and arm (22) are formed, it is characterized in that: kiln wall (2) He Yaoding (3) of described single-unit kiln body is modular structure, kiln top (3) is nested in the top of kiln wall (2), complete equipment can produce in factory, Assembling, arrange that quartz heating rod (8) and lower disposed resistance wire (9) form heating apparatus on roller rod (7) top of preheating section and furnace zone, form independent warm area up and down and control, control accuracy is high, and warm field has a narrow range of temperature, metal framework (4) is stretched out at roller rod (7) two ends, be connected with driving mechanism by transmission device, and in metal framework (4) arranged outside transmission device bracing frame (6), security protection maintenance face shield (12) is arranged on protective stent (6) by hinge (14) and damper switch device.
2. all steel cotton modularization according to claim 1 cleans roller kilns, it is characterized in that: kiln wall (2) from outside to inside distribution of material is: glass magnesium plate, ceramic fiber blanket, alumina silicate fibre blanket, high alumina needle punched blanket and corrosion resistant plate, corrosion resistant plate inwall (10) is made into corrugated, is fixed by the set bolt (11) be arranged in high alumina needle punched blanket; Kiln top (3) from outside to inside distribution of material is: carbon steel sheet, ceramic fiber blanket, alumina silicate fibre blanket and corrosion resistant plate, and during maintenance, single-unit kiln top (3) entirety can start and carry out inner wiping, clean.
3. all steel cotton modularization according to claim 1 and 2 cleans roller kilns, it is characterized in that: maintenance face shield (12) top is arranged on bracing frame (6) top in metal framework (4) outside by loose-leaf (14), by by band damping telescopic bar (15), be arranged on maintenance face shield (12) inwall Connection Block (16) and be arranged on the damper switch device that the base (17) on bracing frame (6) forms and realize closedown, both facilitate the maintenance of transmission device, play again security protection and effect attractive in appearance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520022997.0U CN204404771U (en) | 2015-01-14 | 2015-01-14 | All steel cotton modularization cleans roller kilns |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520022997.0U CN204404771U (en) | 2015-01-14 | 2015-01-14 | All steel cotton modularization cleans roller kilns |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204404771U true CN204404771U (en) | 2015-06-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520022997.0U Expired - Fee Related CN204404771U (en) | 2015-01-14 | 2015-01-14 | All steel cotton modularization cleans roller kilns |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204404771U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109028937A (en) * | 2018-08-15 | 2018-12-18 | 佛山市纯陶机械有限公司 | A kind of firing foamed ceramic product multisection type roller kilns |
| CN109945650A (en) * | 2019-01-31 | 2019-06-28 | 中国电子科技集团公司第四十八研究所 | A kind of heating device that electrothermal roller furnace in-furnace temperature uniformity can be improved |
-
2015
- 2015-01-14 CN CN201520022997.0U patent/CN204404771U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109028937A (en) * | 2018-08-15 | 2018-12-18 | 佛山市纯陶机械有限公司 | A kind of firing foamed ceramic product multisection type roller kilns |
| CN109945650A (en) * | 2019-01-31 | 2019-06-28 | 中国电子科技集团公司第四十八研究所 | A kind of heating device that electrothermal roller furnace in-furnace temperature uniformity can be improved |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150617 Termination date: 20180114 |