CN105043094A - Efficient environment-friendly continuous roller kiln - Google Patents
Efficient environment-friendly continuous roller kiln Download PDFInfo
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- CN105043094A CN105043094A CN201510465401.9A CN201510465401A CN105043094A CN 105043094 A CN105043094 A CN 105043094A CN 201510465401 A CN201510465401 A CN 201510465401A CN 105043094 A CN105043094 A CN 105043094A
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Abstract
The invention relates to an efficient environment-friendly continuous roller kiln. The efficient environment-friendly continuous roller kiln comprises at least one kiln module. Each kiln module comprises a furnace framework provided with an upper opening and a lower opening, a furnace top cover covering the upper opening of the furnace framework, a furnace bottom cover covering the lower opening of the furnace framework, and a transmission device installed in the furnace framework, wherein the furnace framework comprises a furnace side wall filled with a heat insulation material, a hearth is defined by the furnace top cover, the furnace bottom cover and the furnace side wall, and a material input and output port is formed in the furnace side wall; the transmission device is arranged in the hearth, the end of the transmission device goes deep into the material input and output port, the furnace top cover comprises an upper cover body and an upper electric resistance belt fixed to the upper cover body, and the furnace bottom cover comprises a lower cover body and a lower electric resistance belt fixed to the lower cover body; the furnace top cover further comprises a fixing rod used for fixing the upper electric resistance belt onto the upper cover body, the fixing rod comprises a rod body and a retaining piece fixed to the rod body, the top end of the rod body is fixed to the upper cover body, and the upper electric resistance belt is clamped between the upper cover body and the retaining piece.
Description
Technical field
The present invention relates to a kind of efficient and environment-friendly type continous way roller way kiln.
Background technology
The core process of Production of Ceramics is " burning till ", and the making in ceramic early stage is superior again, if last " burning till " is closed goes wrong, then can all that has been achieved is spoiled.Kiln is the equipment realizing this production technology most critical, is one of the equipment affecting quality of item, output most, and current used kiln generally adopts the heating means of diesel oil or coal gas, natural gas, thus causes environmental pollution, and power consumption is larger.
Because above-mentioned defect, the design people, actively in addition research and innovation, to founding a kind of efficient and environment-friendly type continous way roller way kiln of new structure, make it have more value in industry.
Summary of the invention
For solving the problems of the technologies described above, the object of this invention is to provide a kind of energy-conservation, and the efficient and environment-friendly type continous way roller way kiln of environmental protection.
A kind of efficient and environment-friendly type continous way roller way kiln of the present invention, comprise at least one kiln module, each described kiln module comprises the grate with upper shed and under shed, cover the furnace top cover of described grate upper shed, the furnace bottom cover covering grate under shed and the transmitting device be arranged in described grate, described grate comprises the furnace sidewall being filled with heat-barrier material, described furnace top cover, furnace bottom cover and furnace sidewall enclose formation burner hearth, described furnace sidewall offers feed inlet and outlet, described transmitting device is placed in described burner hearth and the end of described transmitting device deeply to feed inlet and outlet, described furnace top cover comprises upper cover body and is fixed on the upper resistive band in upper cover body, described furnace bottom cover comprises lower cover and is fixed on the lower resistive band on described lower cover, described furnace top cover also comprises the fixed bar be fixed on by described upper resistive band in described upper cover body, described fixed bar comprises the holding piece that top is fixed on the body of rod in upper cover body and is fixed on the described body of rod, described upper resistive band is clamped between upper cover body and holding piece.
Further, described furnace bottom cover also comprises the mounting rod of fixing described lower resistive band.
Further, the described body of rod is hollow structure, is filled with heat-barrier material in the described body of rod.
Further, described upper cover body is run through on the top of the described body of rod, and the described body of rod is fixed in described upper cover body by stator.
Further, described furnace top cover and furnace bottom cover are partially submerged into respectively in described upper shed and under shed.
Further, described transmitting device is running roller, and described efficient and environment-friendly type continous way roller way kiln also comprises the motor driving described running roller to roll.
By such scheme, the present invention at least has the following advantages: efficient and environment-friendly type continous way roller way kiln of the present invention by arranging resistive band and arrange lower resistive band on lower cover in upper cover body, thus realize electrical heating, achieve energy-conservation, contribute to thoroughly solving kiln originally because combustion gas or fuel emission are to the problem of environmental thermal pollution, in addition, by fixed bar by arranging the structure of the body of rod and holding piece, simply and efficiently upper resistive band can be fixed, prevent resistive band from falling because of gravity.
Above-mentioned explanation is only the general introduction of technical solution of the present invention, in order to better understand technological means of the present invention, and can be implemented according to the content of description, coordinates accompanying drawing to be described in detail as follows below with preferred embodiment of the present invention.
Accompanying drawing explanation
Fig. 1 is the sectional view of efficient and environment-friendly type continous way roller way kiln of the present invention;
Fig. 2 is the sectional view of efficient and environment-friendly type continous way roller way kiln on another visual angle shown in Fig. 1;
Fig. 3 is the state diagram of the efficient and environment-friendly type continous way roller way kiln shown in Fig. 2 when dismantling;
Fig. 4 is the phantom of grate in Fig. 1;
Fig. 5 is the enlarged drawing of circle A in Fig. 1;
Fig. 6 is the upward view of furnace top cover in Fig. 1;
Fig. 7 is the sectional view of part on another visual angle in Fig. 6.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is described in further detail.Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
See Fig. 1 to Fig. 7, a kind of efficient and environment-friendly type continous way roller way kiln described in a preferred embodiment of the present invention is used for fired ceramic (not shown), it comprises at least one kiln module 100, the length of the generation line of quantity required for reality of the kiln module 100 that this efficient and environment-friendly type continous way roller way kiln adopts is determined, when the quantity of kiln module 100 is equal to or greater than two, two or more kiln module 100 successively left-right situs is a row.
Each described kiln module 100 comprises the grate 1 with upper shed 11 and under shed 12, the motor 5 being assembled in furnace top cover 2 on described grate 1 and furnace bottom cover 3, being arranged on the transmitting device 4 in described grate 1 and driving described transmitting device 4 to run.The bracing or strutting arrangement 16 that described grate 1 comprises the furnace sidewall 14 being filled with heat-barrier material 13, the base 15 supporting described furnace sidewall 14 and is arranged on described base 15.Described furnace top cover 2 covers the upper shed 11 of described grate 1, described furnace bottom cover 3 covers the under shed 12 of described grate 1, this furnace top cover 2 and furnace bottom cover 3 are partially submerged into in described upper shed 11 and under shed 12 respectively, in the present embodiment, described furnace top cover 2 is two pieces, dividing plate 17 is provided with in this upper shed 11, upper shed 11 is separated in two sub-openings 111 by dividing plate 17, two pieces of furnace top covers 2 are separately positioned on the both sides of dividing plate 17, every sub-T-shaped chamber of opening 111, on the medial surface of described under shed 12, projection is formed with the inclined-plane 121 of convex, described furnace bottom cover 3 is provided with the inner concave (non-label) coordinated with this inclined-plane 121, with coordinating by this inclined-plane 121 and inner concave, play the effect of sealing, also be convenient to install and location simultaneously.Described furnace top cover 2, furnace bottom cover 3 and furnace sidewall 14 enclose and form burner hearth 18, described furnace sidewall 14 offers feed inlet and outlet 141, described feed inlet and outlet 141 is two of being oppositely arranged, described transmitting device 4 is placed in described the burner hearth 18 and end of described transmitting device 4 deeply to feed inlet and outlet 141, when kiln module 100 is more than or equal to two, the feed inlet and outlet 141 of adjacent kiln module 100 docks, thus is convenient to ceramic and moves in another kiln module 100 from a kiln module 100.Described bracing or strutting arrangement 16 supports described furnace bottom cover 3, described bracing or strutting arrangement 16 comprises the installing rack 161 be fixed on described base 15 and the screw rod 162 be fixed on described installing rack 161, described installing rack 161 is provided with the screwed hole (non-label) coordinated with described screw rod 162, one end of described screw rod 162 supports described furnace bottom cover 3.In the present embodiment, described transmitting device 4 is running roller, and motor 5 drives described running roller 4 to roll.
The fixed bar 23 that furnace top cover 2 described in every block comprises upper cover body 21, is fixed on the upper resistive band 22 in upper cover body 21 and is fixed on by described upper resistive band 22 in described upper cover body 21.Described upper cover body 21 is for covering the plate body on sub-opening 111, and its volume is greater than the aperture area of sub-opening 111.Described fixed bar 23 comprises the holding piece 232 that top is fixed on the body of rod 231 in upper cover body 21 and is fixed on the described body of rod 231, described upper resistive band 22 is clamped between upper cover body 21 and holding piece 232, in the present embodiment, fixed bar 23 in described upper cover body 21 is divided into three groups of arrangements, wherein often group comprises two rows being staggered and arranging, upper resistive band 22 in described upper cover body 21 is divided into three groups of spread configurations, wherein often upper resistive band 22 correspondence of group is wrapped on one group of fixed bar 23, and often the upper resistive band 22 of group is fixed in serpentine shaped.The described body of rod 231 is hollow structure, is filled with heat-barrier material 233 in the described body of rod 231, and described upper cover body 21 is run through on the top of the described body of rod 231, and the described body of rod 231 is fixed in described upper cover body 21 by stator 234.The lower resistive band 32 that described furnace bottom cover 3 comprises lower cover 31 and is fixed on described lower cover 31, described furnace bottom cover 3 also comprises the mounting rod 33 of fixing described lower resistive band 32, and the bottom surface of described furnace bottom cover 3 is provided with the supported hole 34 coordinated with described screw rod 162.
When above-mentioned kiln module 100 is dismantled, lift on furnace top cover 2 according to the direction of arrow b in figure; By screw rod 162 turn downwards, screw rod 162 is moved down along the direction of arrow a, now, furnace bottom cover 3 moves down with the direction of screw rod 162 along arrow a, during bottom surface not higher than furnace sidewall 14, the bottom surface of furnace bottom cover 3, described furnace bottom cover 3 is extracted out along the direction of arrow c in figure, in the present embodiment, the bottom surface of one of them furnace sidewall 14 of described grate 1, higher than the bottom surface of other furnace sidewall 14, is designed by this kind, thus the location be convenient to when furnace bottom cover 3 is installed, realize Fast Installation.When above-mentioned kiln module 100 is installed, furnace top cover 2 is directly covered in upper shed 11, furnace bottom cover 3 is first inserted into grate 1, after the supported hole 34 on furnace bottom cover 3 is located with screw rod 162, screw rod 162 is rotated up, now, screw rod 162 supports on furnace bottom cover 3, moves up to support on furnace bottom cover 3.
Because each kiln module 100 is assembled in grate 1 by furnace top cover 2 and furnace bottom cover 3 and is formed, and burner hearth 18 by the furnace sidewall 14 of furnace top cover 2, furnace bottom cover 3 and grate 1 enclose formation, to make this efficient and environment-friendly type continous way roller way kiln be modular construction, fast demountable can be realized, and each parts can be changed again, be of value to the cost-saving maintenance with being convenient to the later stage, in addition, owing to adopting kiln module 100, multiple kiln module 100 can be connected according to the actual requirements.
In sum, above-mentioned efficient and environment-friendly type continous way roller way kiln by arranging resistive band 22 and arrange lower resistive band 32 on lower cover 32 in upper cover body 21, thus realize electrical heating, achieve energy-conservation, contribute to thoroughly solving kiln originally because combustion gas or fuel emission are to the problem of environmental thermal pollution, in addition, by fixed bar by arranging the structure of the body of rod 231 and holding piece 232, simply and efficiently upper resistive band 22 can be fixed, prevent resistive band 22 from falling because of gravity.
The above is only the preferred embodiment of the present invention; be not limited to the present invention; should be understood that; for those skilled in the art; under the prerequisite not departing from the technology of the present invention principle; can also make some improvement and modification, these improve and modification also should be considered as protection scope of the present invention.
Claims (6)
1. an efficient and environment-friendly type continous way roller way kiln, it is characterized in that: comprise at least one kiln module, each described kiln module comprises the grate with upper shed and under shed, cover the furnace top cover of described grate upper shed, the furnace bottom cover covering grate under shed and the transmitting device be arranged in described grate, described grate comprises the furnace sidewall being filled with heat-barrier material, described furnace top cover, furnace bottom cover and furnace sidewall enclose formation burner hearth, described furnace sidewall offers feed inlet and outlet, described transmitting device is placed in described burner hearth and the end of described transmitting device deeply to feed inlet and outlet, described furnace top cover comprises upper cover body and is fixed on the upper resistive band in upper cover body, described furnace bottom cover comprises lower cover and is fixed on the lower resistive band on described lower cover, described furnace top cover also comprises the fixed bar be fixed on by described upper resistive band in described upper cover body, described fixed bar comprises the holding piece that top is fixed on the body of rod in upper cover body and is fixed on the described body of rod, described upper resistive band is clamped between upper cover body and holding piece.
2. efficient and environment-friendly type continous way roller way kiln according to claim 1, is characterized in that: described furnace bottom cover also comprises the mounting rod of fixing described lower resistive band.
3. efficient and environment-friendly type continous way roller way kiln according to claim 2, is characterized in that: the described body of rod is hollow structure, is filled with heat-barrier material in the described body of rod.
4. efficient and environment-friendly type continous way roller way kiln according to claim 3, is characterized in that: described upper cover body is run through on the top of the described body of rod, and the described body of rod is fixed in described upper cover body by stator.
5. efficient and environment-friendly type continous way roller way kiln according to claim 1, is characterized in that: described furnace top cover and furnace bottom cover are partially submerged into respectively in described upper shed and under shed.
6. efficient and environment-friendly type continous way roller way kiln according to claim 1, is characterized in that: described transmitting device is running roller, and described efficient and environment-friendly type continous way roller way kiln also comprises the motor driving described running roller to roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510465401.9A CN105043094B (en) | 2015-07-31 | 2015-07-31 | Efficient and environment-friendly type continous way roller way kiln |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510465401.9A CN105043094B (en) | 2015-07-31 | 2015-07-31 | Efficient and environment-friendly type continous way roller way kiln |
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| Publication Number | Publication Date |
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| CN105043094A true CN105043094A (en) | 2015-11-11 |
| CN105043094B CN105043094B (en) | 2017-12-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510465401.9A Active CN105043094B (en) | 2015-07-31 | 2015-07-31 | Efficient and environment-friendly type continous way roller way kiln |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59197515A (en) * | 1983-04-21 | 1984-11-09 | Nippon Steel Corp | Heating method of material in continuous furnace and continuous reheating furnace |
| CN2630776Y (en) * | 2003-06-25 | 2004-08-04 | 丹阳市华东电炉厂 | Industrial electric furnace resistance band fixing structure |
| CN2642916Y (en) * | 2003-08-22 | 2004-09-22 | 杨邵军 | Antistatic floor bearing leg |
| CN102353256A (en) * | 2011-10-26 | 2012-02-15 | 宁国市志诚机械制造有限公司 | Tunnel kiln |
| CN203163479U (en) * | 2013-01-21 | 2013-08-28 | 汕头市鸿志电子有限公司 | Electric heating roller kiln |
| CN203550538U (en) * | 2013-09-30 | 2014-04-16 | 江苏高皓工业炉有限公司 | Trolley type resistance furnace |
| CN104515383A (en) * | 2013-09-30 | 2015-04-15 | 江苏高皓工业炉有限公司 | Safe and stable bogie-hearth resistance furnace |
| CN204404774U (en) * | 2015-01-14 | 2015-06-17 | 黄冈市华窑中洲窑炉有限公司 | All steel cotton modular can uncover furnace roof |
| CN204881148U (en) * | 2015-07-31 | 2015-12-16 | 苏州新凌电炉有限公司 | High efficiency environmental protection type continuous type roll table kiln |
-
2015
- 2015-07-31 CN CN201510465401.9A patent/CN105043094B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59197515A (en) * | 1983-04-21 | 1984-11-09 | Nippon Steel Corp | Heating method of material in continuous furnace and continuous reheating furnace |
| CN2630776Y (en) * | 2003-06-25 | 2004-08-04 | 丹阳市华东电炉厂 | Industrial electric furnace resistance band fixing structure |
| CN2642916Y (en) * | 2003-08-22 | 2004-09-22 | 杨邵军 | Antistatic floor bearing leg |
| CN102353256A (en) * | 2011-10-26 | 2012-02-15 | 宁国市志诚机械制造有限公司 | Tunnel kiln |
| CN203163479U (en) * | 2013-01-21 | 2013-08-28 | 汕头市鸿志电子有限公司 | Electric heating roller kiln |
| CN203550538U (en) * | 2013-09-30 | 2014-04-16 | 江苏高皓工业炉有限公司 | Trolley type resistance furnace |
| CN104515383A (en) * | 2013-09-30 | 2015-04-15 | 江苏高皓工业炉有限公司 | Safe and stable bogie-hearth resistance furnace |
| CN204404774U (en) * | 2015-01-14 | 2015-06-17 | 黄冈市华窑中洲窑炉有限公司 | All steel cotton modular can uncover furnace roof |
| CN204881148U (en) * | 2015-07-31 | 2015-12-16 | 苏州新凌电炉有限公司 | High efficiency environmental protection type continuous type roll table kiln |
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| CN105043094B (en) | 2017-12-05 |
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