CN204399305U - Operator's compartment is floating suspending apparatus entirely - Google Patents

Operator's compartment is floating suspending apparatus entirely Download PDF

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Publication number
CN204399305U
CN204399305U CN201520008661.9U CN201520008661U CN204399305U CN 204399305 U CN204399305 U CN 204399305U CN 201520008661 U CN201520008661 U CN 201520008661U CN 204399305 U CN204399305 U CN 204399305U
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front overhang
front suspension
shock absorber
operator
swing arm
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CN201520008661.9U
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陈志宁
邓聚才
周上奎
刘庆全
李庆广
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Dongfeng Liuzhou Motor Co Ltd
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Dongfeng Liuzhou Motor Co Ltd
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Abstract

本实用新型公开了一种驾驶室全浮悬置装置,涉及汽车制造技术领域,它包括后悬总成和通过稳定杆连接的两组前悬组件,每组前悬组件包括上端固定有翻转支座的前悬下支座,稳定杆端头与翻转支座连接,在稳定杆上的限位台肩和翻转支座之间铰接有摆臂,摆臂的另一端与前悬上支座相铰接,摆臂的内侧壁连接竖立设置的前悬减振器,前悬减振器的另一端与前悬上支座相连接;前悬上支座具有底板、与驾驶室纵梁的外侧壁相抵的侧板以及与前悬减振器连接的辅助支撑支架,驾驶室纵梁的前端具有限位挡边。本实用新型相比于现有技术,在重型商用车采用四点全浮悬置,其隔振效果好,驾驶室的平顺性和可靠性都相当稳定,而且结构简单、紧凑,利于节省空间布置空间。

The utility model discloses a full-floating suspension device for a driver's cab, which relates to the technical field of automobile manufacturing. The lower support of the front suspension of the seat, the end of the stabilizer bar is connected with the flip support, a swing arm is hinged between the limit shoulder on the stabilizer bar and the flip support, and the other end of the swing arm is connected with the upper support of the front suspension. Hinged, the inner side wall of the swing arm is connected to the front suspension shock absorber erected, and the other end of the front suspension shock absorber is connected to the front suspension upper support; the front suspension upper support has a bottom plate, and the outer side wall of the cab longitudinal beam The offset side plate and the auxiliary support bracket connected with the front suspension shock absorber, the front end of the cab longitudinal beam has a limit rib. Compared with the prior art, the utility model adopts four-point full-floating suspension for heavy-duty commercial vehicles, which has a good vibration isolation effect, and the ride comfort and reliability of the cab are quite stable, and the structure is simple and compact, which is beneficial to space-saving layout space.

Description

驾驶室全浮悬置装置Cab full suspension device

技术领域 technical field

本实用新型涉及汽车制造技术领域,尤其是一种应用于中型商用车驾驶室的悬置装置。 The utility model relates to the technical field of automobile manufacturing, in particular to a suspension device applied to a cab of a medium-sized commercial vehicle.

背景技术 Background technique

车辆在行驶过程中,路面的冲击通过汽车底盘传递到驾驶室产生振动,会使乘坐人员产生不舒适、疲惫,为了提升车辆的平顺性,使乘坐更舒适,通常会在车架和驾驶室之间设置有用于减振的悬置装置,使驾驶室悬置在车架上。现有的中型商用车悬置装置均采用半悬浮式悬置,其在驾驶室前部的两个支撑点是采用橡胶隔振垫的两组前悬组件的固定连接,在驾驶室后端的两个支撑点是采用包括弹簧阻尼元件的后悬总成的浮动式连接,这种结构的悬置装置能起到一定的隔振效果,但是驾驶室前部支撑点的橡胶垫悬置因其振动阻尼偏小、动刚度大,降低了悬置装置的整体隔振效果,车辆的乘坐舒适性不佳,不能满足人们人们对驾乘舒适度的要求。 During the driving process of the vehicle, the impact of the road surface is transmitted to the cab through the chassis of the car to generate vibration, which will cause discomfort and fatigue to the occupants. In order to improve the ride comfort of the vehicle and make the ride more comfortable, usually a There is a suspension device for vibration reduction in the middle, so that the cab is suspended on the frame. The existing medium-sized commercial vehicle suspension devices all adopt semi-suspension suspension. The two support points at the front of the cab are fixed connections of two sets of front suspension components using rubber vibration isolation pads, and the two support points at the rear end of the cab are The first support point adopts the floating connection of the rear suspension assembly including spring damping elements. The suspension device of this structure can achieve a certain vibration isolation effect, but the rubber pad suspension of the front support point of the cab is due to its vibration. The damping is too small and the dynamic stiffness is large, which reduces the overall vibration isolation effect of the suspension device, and the ride comfort of the vehicle is not good, which cannot meet people's requirements for ride comfort.

实用新型内容 Utility model content

本实用新型的目的是提供一种驾驶室全浮悬置装置,这种装置可以解决现有中型商用车的半浮悬式装置存在隔振效果差、驾乘舒适度不佳的问题。 The purpose of the utility model is to provide a cab full-floating suspension device, which can solve the problems of poor vibration isolation effect and poor driving comfort in the existing semi-floating suspension devices of medium-sized commercial vehicles.

为了解决上述问题,本实用新型采用的技术方案是:这种驾驶室全浮悬置装置包括分别连接于两侧车架和驾驶室纵梁之间的两组前悬组件和后悬总成,所述后悬总成具有后悬减振器,所述两组前悬组件通过一稳定杆相连接;每组所述前悬组件包括与所述驾驶室纵梁连接的前悬上支座和固定于所述车架外侧壁的前悬下支座,所述前悬下支座的上端固定有与所述稳定杆端头相连接的翻转支座,所述稳定杆上设有限位台肩,在所述稳定杆上于所述限位台肩和所述翻转支座之间铰接有摆臂,所述摆臂的另一端与所述前悬上支座相铰接,所述摆臂的内侧壁连接竖立设置的前悬减振器,所述前悬减振器的另一端与所述前悬上支座相连接;所述前悬上支座具有底板、侧板以及与所述前悬减振器连接的辅助支撑支架,所述侧板与所述驾驶室纵梁的外侧壁相抵,所述驾驶室纵梁的前端具有弯折的限位挡边,所述限位挡边置于所述侧板和所述辅助支撑支架之间,所述辅助支撑支架与所述限位挡边相连接;所述两组前悬组件的所述前悬下支座的上部向相互背离的方向弯曲。 In order to solve the above problems, the technical solution adopted by the utility model is: the cab full-floating suspension device includes two sets of front suspension assemblies and rear suspension assemblies respectively connected between the vehicle frames on both sides and the longitudinal beams of the cab, The rear suspension assembly has a rear suspension shock absorber, and the two groups of front suspension components are connected through a stabilizer bar; each group of the front suspension components includes a front suspension upper support connected to the cab longitudinal beam and The front suspension lower support fixed on the outer wall of the vehicle frame, the upper end of the front suspension lower support is fixed with a flip support connected to the end of the stabilizer bar, and the stabilizer bar is provided with a limiting shoulder , a swing arm is hinged between the limiting shoulder and the flip support on the stabilizer bar, the other end of the swing arm is hinged with the front suspension upper support, the swing arm The inner side wall is connected with the vertically arranged front suspension shock absorber, and the other end of the front suspension shock absorber is connected with the front suspension upper support; the front suspension upper support has a bottom plate, a side plate and the front suspension The auxiliary support bracket connected to the suspension shock absorber, the side plate is against the outer side wall of the longitudinal beam of the cab, and the front end of the longitudinal beam of the cab has a bent limit rib, and the limit rib is placed Between the side plate and the auxiliary support bracket, the auxiliary support bracket is connected to the limit rib; the upper parts of the front suspension lower supports of the two groups of front suspension components face away from each other The direction is bent.

上述驾驶室全浮悬置装置的技术方案中,更具体的技术方案还可以是:所述前悬下支座具有与所述车架相连接的连接曲板和设置于所述连接曲板一侧边的加固板,所述加固板垂直于所述连接曲板,所述连接曲板和所述加固板均设有多个通孔和凸肋。 In the technical solution of the above-mentioned cab full-floating suspension device, a more specific technical solution may also be: the front suspension lower support has a connecting curved plate connected to the vehicle frame and a connecting curved plate arranged on the connecting curved plate. The reinforcing plate on the side is perpendicular to the connecting curved plate, and both the connecting curved plate and the reinforcing plate are provided with a plurality of through holes and convex ribs.

进一步的,所述前悬减振器的阻尼系数为0.8~3.5牛顿·秒/米,阻尼力为300~4000牛;所述后悬减振器的阻尼系数为0.8~3.5牛顿·秒/米,阻尼力为300~4000牛。 Further, the damping coefficient of the front suspension shock absorber is 0.8-3.5 N·s/m, and the damping force is 300-4000 N; the damping coefficient of the rear suspension shock absorber is 0.8-3.5 N·s/m , The damping force is 300-4000 N.

进一步的,所述前悬下支座、所述摆臂和所述前悬上支座的曲面形状通过拓扑优化得到。 Further, the curved surface shapes of the front suspension lower support, the swing arm and the front suspension upper support are obtained through topology optimization.

由于采用了上述技术方案,本实用新型与现有技术相比具有如下有益效果: Due to the adoption of the above technical solution, the utility model has the following beneficial effects compared with the prior art:

1、本实用新型的前悬采用了能大幅度吸收冲击及衰减振动的减振器等组件,从而将中型商用车的驾驶室悬置由原来的半浮悬改进为四点全浮悬,其隔振效果好,提升了中型商用车行驶振动性能,改善了驾乘舒适度。 1. The front suspension of the utility model adopts components such as shock absorbers that can greatly absorb shocks and attenuate vibrations, thereby improving the cab suspension of medium-sized commercial vehicles from the original semi-floating suspension to four-point full suspension. The vibration isolation effect is good, which improves the driving vibration performance of medium-sized commercial vehicles and improves the driving comfort.

2、摆臂与稳定杆和前悬上支座铰接,前悬减振器竖立设置于摆臂内侧壁和前悬上支座前端的辅助支撑支架之间,这种结构设计可避免因耦合造成的舒适度差的问题,提高了解耦率,使驾驶室的平顺性和可靠性都相当稳定,且结构简单、紧凑,利于节省空间布置空间。 2. The swing arm is hinged with the stabilizer bar and the front suspension upper support. The front suspension shock absorber is erected between the inner wall of the swing arm and the auxiliary support bracket at the front end of the front suspension upper support. This structural design can avoid The problem of poor comfort, improve the decoupling rate, make the ride comfort and reliability of the cab quite stable, and the structure is simple and compact, which is conducive to saving space and layout space.

3、通过调整前后悬减振器的阻尼力和阻尼系数来优化阻尼曲线,以提高驾乘舒适性,降低了驾乘人员疲劳程度。 3. Optimize the damping curve by adjusting the damping force and damping coefficient of the front and rear suspension shock absorbers to improve driving comfort and reduce the fatigue of drivers and passengers.

4、驾驶室悬置支架采用拓扑优化,能在满足质量要求的前提下,降低自重,以利于降低成本。 4. The suspension bracket of the cab adopts topology optimization, which can reduce the self-weight under the premise of meeting the quality requirements, so as to reduce the cost.

附图说明 Description of drawings

图1是本驾驶室悬置装置的结构示意图。 Fig. 1 is a structural schematic diagram of the cab suspension device.

具体实施方式 detailed description

下面结合附图实施例对本实用新型作进一步详述: Below in conjunction with accompanying drawing embodiment the utility model is described in further detail:

图1所示的驾驶室全浮悬置装置主要包括两组前悬组件3、后悬总成5和稳定杆2,前悬组件3和后悬总5成分别连接于两侧车架1和驾驶室纵梁4之间的四端,形成四点全浮悬。两组前悬组件3通过一稳定杆2相连接,本实施例中的稳定杆2为一圆柱形直杆,在稳定杆2上对称设置有两个限位台肩21;每组前悬组件3均包括前悬下支座31、翻转支座32、摆臂33、前悬减振器34和前悬上支座35,其中,前悬下支座31固定安装于车架1的外侧壁,前悬下支座31的上部向外弯曲倾斜,即两组前悬组件3的前悬下支座31的上部向相互背离的方向弯曲;在前悬下支座31的上端固定有与稳定杆2端头相连接的翻转支座32,在稳定杆2上于限位台肩21和翻转支座32之间铰接有摆臂33,摆臂33的另一端与前悬上支座35相铰接,摆臂33连接稳定杆2的一端具有转动到相应位置后与前悬下支座31配合限位的凸出结构;前悬上支座35与驾驶室纵梁4连接,前悬上支座35具有底板、侧板352和置于驾驶室纵梁4前端的辅助支撑支架351,侧板352与驾驶室纵梁4的外侧壁相抵,驾驶室纵梁4的前端具有弯折的限位挡边41,限位挡边41置于侧板352和辅助支撑支架351之间,辅助支撑支架351与限位挡边41相连接固定;摆臂33的内侧壁连接竖立设置的前悬减振器34,前悬减振器34的另一端与前悬上支座35的辅助支撑支架351连接;优选的,前悬减振器34的阻尼系数为0.8~3.5牛顿·秒/米,阻尼力为300~4000牛。本实施例的后悬总成5的结构已在申请号为201210489894.6中公开,在此不再赘述;优选的,后悬减振器51的阻尼系数为0.8~3.5牛顿·秒/米,阻尼力为300~4000牛。值得一提的是,前悬下支座31具有与车架1相连接的连接曲板311和设置于连接曲板311一侧边的加固板312,加固板312垂直于连接曲板311,连接曲板311和加固板312均设有多个通孔314和凸肋313;另外,前悬下支座31、摆臂33和后悬下支座的弯曲形状通过拓扑优化得到,以降低自重,减少成本。 The cab full-floating suspension device shown in Fig. 1 mainly includes two sets of front suspension components 3, rear suspension assembly 5 and stabilizer bar 2, and the front suspension components 3 and rear suspension assembly 5 are respectively connected to the vehicle frames 1 and 2 on both sides. The four ends between the longitudinal beams 4 of the cab form a four-point full suspension. Two groups of front suspension assemblies 3 are connected by a stabilizer bar 2, the stabilizer bar 2 in this embodiment is a cylindrical straight rod, and two limit shoulders 21 are symmetrically arranged on the stabilizer bar 2; each group of front suspension assemblies 3 all include a front suspension lower support 31, a flip support 32, a swing arm 33, a front suspension shock absorber 34 and a front suspension upper support 35, wherein the front suspension lower support 31 is fixedly installed on the outer side wall of the vehicle frame 1 , the upper part of the front suspension lower support 31 is bent outward, that is, the upper parts of the front suspension lower support 31 of the two groups of front suspension assemblies 3 are bent in a direction away from each other; the upper end of the front suspension lower support 31 is fixed with a The overturning support 32 that bar 2 ends are connected, on the stabilizer bar 2, between the limit shoulder 21 and the overturning support 32, a swing arm 33 is hinged, and the other end of the swing arm 33 is in phase with the front suspension upper support 35. Hinged, one end of the swing arm 33 connected to the stabilizer bar 2 has a protruding structure that cooperates with the front suspension lower support 31 after rotating to a corresponding position; the front suspension upper support 35 is connected with the cab longitudinal beam 4, and the front suspension upper support The seat 35 has a bottom plate, a side plate 352 and an auxiliary support bracket 351 placed on the front end of the cab longitudinal beam 4, the side plate 352 is against the outer side wall of the cab longitudinal beam 4, and the front end of the cab longitudinal beam 4 has a bending limit Rib 41, limit rib 41 is placed between side plate 352 and auxiliary support bracket 351, auxiliary support bracket 351 is connected and fixed with limit rib 41; device 34, the other end of the front suspension shock absorber 34 is connected to the auxiliary support bracket 351 of the front suspension upper bearing 35; preferably, the damping coefficient of the front suspension shock absorber 34 is 0.8 to 3.5 N·s/m, and the damping force It is 300-4000 cattle. The structure of the rear suspension assembly 5 of this embodiment has been disclosed in the application number 201210489894.6, and will not be repeated here; preferably, the damping coefficient of the rear suspension shock absorber 51 is 0.8 to 3.5 N.s/m, and the damping force It is 300-4000 cattle. It is worth mentioning that the front suspension lower support 31 has a connecting curved plate 311 connected to the vehicle frame 1 and a reinforcing plate 312 arranged on one side of the connecting curved plate 311. The reinforcing plate 312 is perpendicular to the connecting curved plate 311 and connected Both the curved plate 311 and the reinforcement plate 312 are provided with a plurality of through holes 314 and convex ribs 313; in addition, the curved shapes of the front suspension lower support 31, the swing arm 33 and the rear suspension lower support are obtained through topology optimization to reduce the dead weight. Reduce the cost.

本实用新型的产品已随整车通过海南强化坏路试验验证,试验完成后,整车平顺性与试验前,相差很小,平顺性和可靠性都相当稳定。同时经过批量生产跟踪测试验证,车辆平顺性效果稳定,取得的较好的平顺性改善效果。 The product of the utility model has been verified with the whole vehicle through the enhanced bad road test in Hainan. After the test, the ride comfort of the whole vehicle is very small compared with that before the test, and the ride comfort and reliability are quite stable. At the same time, it has been verified by mass production tracking tests that the ride comfort effect of the vehicle is stable, and a good ride ride improvement effect has been achieved.

Claims (4)

1. an operator's compartment floating suspending apparatus entirely, comprise and be connected to two groups of front overhang assemblies between both sides vehicle frame and operator's compartment longeron and rear overhang assembly, described rear overhang assembly has rear overhang shock absorber, it is characterized in that: described two groups of front overhang assemblies are connected by a stabilizer rod, often organize described front overhang assembly and comprise the front overhang upper bracket be connected with described operator's compartment longeron and the front overhang undersetting being fixed on described frame outside wall, the upper end of described front overhang undersetting is fixed with the turning supporting seat be connected with described stabilizer bar end, described stabilizer rod is provided with spacing shoulder, described stabilizer rod is hinged with swing arm between described spacing shoulder and described turning supporting seat, the other end and the described front overhang upper bracket of described swing arm are hinged, the madial wall of described swing arm connects the front overhang shock absorber erect and arrange, the other end of described front overhang shock absorber is connected with described front overhang upper bracket, the supplemental support support that described front overhang upper bracket has base plate, side plate and is connected with described front overhang shock absorber, the lateral wall of described side plate and described operator's compartment longeron offsets, the front end of described operator's compartment longeron has the spacing rib of bending, described spacing rib is placed between described side plate and described supplemental support support, and described supplemental support support is connected with described spacing rib, the top of the described front overhang undersetting of described two groups of front overhang assemblies is bending to the direction mutually deviated from.
2. operator's compartment according to claim 1 floating suspending apparatus entirely, it is characterized in that: described front overhang undersetting has the connection bent plate be connected with described vehicle frame and the reinforced plate being arranged at described connection bent plate one side, described reinforced plate is perpendicular to described connection bent plate, and described connection bent plate and described reinforced plate are equipped with multiple through hole and fin.
3. operator's compartment according to claim 1 and 2 floating suspending apparatus entirely, is characterized in that: the damping coefficient of described front overhang shock absorber is 0.8 ~ 3.5 Newton-second/rice, and dumping force is 300 ~ 4000 Ns; The damping coefficient of described rear overhang shock absorber is 0.8 ~ 3.5 Newton-second/rice, and dumping force is 300 ~ 4000 Ns.
4. operator's compartment according to claim 3 floating suspending apparatus entirely, is characterized in that: the curve form of described front overhang undersetting, described swing arm and described front overhang upper bracket is obtained by topological optimization.
CN201520008661.9U 2015-01-07 2015-01-07 Operator's compartment is floating suspending apparatus entirely Expired - Lifetime CN204399305U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104527816A (en) * 2015-01-07 2015-04-22 东风柳州汽车有限公司 Cab full-floatation suspension device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104527816A (en) * 2015-01-07 2015-04-22 东风柳州汽车有限公司 Cab full-floatation suspension device

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