CN204383614U - Operator's compartment is floating suspending apparatus entirely - Google Patents
Operator's compartment is floating suspending apparatus entirely Download PDFInfo
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- CN204383614U CN204383614U CN201520011722.7U CN201520011722U CN204383614U CN 204383614 U CN204383614 U CN 204383614U CN 201520011722 U CN201520011722 U CN 201520011722U CN 204383614 U CN204383614 U CN 204383614U
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- 230000035939 shock Effects 0.000 claims abstract description 31
- 239000006096 absorbing agent Substances 0.000 claims abstract description 30
- 238000013016 damping Methods 0.000 claims description 15
- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 238000005457 optimization Methods 0.000 claims description 4
- 241000209094 Oryza Species 0.000 claims 2
- 235000007164 Oryza sativa Nutrition 0.000 claims 2
- 238000005452 bending Methods 0.000 claims 2
- 235000009566 rice Nutrition 0.000 claims 2
- 239000000725 suspension Substances 0.000 abstract description 111
- 230000000694 effects Effects 0.000 abstract description 7
- 238000002955 isolation Methods 0.000 abstract description 6
- 239000003381 stabilizer Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
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Abstract
本实用新型公开了一种驾驶室全浮悬置装置,涉及汽车制造技术领域,它包括两组前悬组件和两组后悬组件,每组前悬组件包括上端铰接有摆臂的前悬下支座,摆臂的另一端与前悬上支座相铰接,摆臂连接与前悬上支座外侧壁间连接有前悬减振器,摆臂上端面设有限位块,限位块套装有两端分别与摆臂和前悬上支座相抵接的螺旋弹簧;驾驶室纵梁的前端具有弯折的限位挡边;两组前悬组件的所述摆臂通过横向稳定杆相连接,两个前悬下支座的上部向相互背离的方向弯曲。本实用新型相比较于现有技术,在中型商用车采用了四点全浮悬置,其隔振效果好,驾驶室的平顺性和可靠性都相当稳定,而且结构简单、紧凑,利于节省空间布置空间。
The utility model discloses a full-floating suspension device for a driver's cab, which relates to the technical field of automobile manufacturing, and comprises two groups of front suspension components and two groups of rear suspension components. Support, the other end of the swing arm is hinged with the front suspension upper support, the front suspension shock absorber is connected between the swing arm connection and the outer wall of the front suspension upper support, the upper end of the swing arm is provided with a limit block, the limit block set There are coil springs with two ends in contact with the swing arm and the upper support of the front suspension respectively; the front end of the longitudinal beam of the cab has a bent limit rib; the swing arms of the two sets of front suspension components are connected by a transverse stabilizer bar , the upper parts of the two front suspension lower supports are bent in directions away from each other. Compared with the prior art, the utility model adopts a four-point full-floating suspension in the medium-sized commercial vehicle, which has a good vibration isolation effect, and the ride comfort and reliability of the cab are quite stable, and the structure is simple and compact, which is beneficial to save space Arrange the space.
Description
技术领域 technical field
本实用新型涉及汽车制造技术领域,尤其是一种应用于中型商用车驾驶室的悬置装置。 The utility model relates to the technical field of automobile manufacturing, in particular to a suspension device applied to a cab of a medium-sized commercial vehicle.
背景技术 Background technique
车辆在行驶过程中,路面的冲击通过汽车底盘传递到驾驶室产生振动,会使乘坐人员产生不舒适、疲惫,为了提升车辆的平顺性,使乘坐更舒适,通常会在车架和驾驶室之间设置有用于减振的悬置装置,使驾驶室悬置在车架上。现有的中型商用车悬置装置均采用半悬浮式悬置,其在驾驶室前部的两个支撑点是采用橡胶隔振垫的两组前悬组件的固定连接,在驾驶室后端的两个支撑点是采用包括弹簧阻尼元件的两组后悬组件的浮动式连接,这种结构的悬置装置能起到一定的隔振效果,但是驾驶室前部支撑点的橡胶垫悬置因其振动阻尼偏小、动刚度大,降低了悬置装置的整体隔振效果,车辆的乘坐舒适性不佳,不能满足人们人们对驾乘舒适度的要求。 During the driving process of the vehicle, the impact of the road surface is transmitted to the cab through the chassis of the car to generate vibration, which will cause discomfort and fatigue to the occupants. In order to improve the ride comfort of the vehicle and make the ride more comfortable, usually a There is a suspension device for vibration reduction, so that the cab is suspended on the frame. The existing medium-sized commercial vehicle suspension devices all adopt semi-suspension suspension. The two support points at the front of the cab are fixed connections of two sets of front suspension components using rubber vibration isolation pads. The two support points at the rear end of the cab The first support point is a floating connection of two sets of rear suspension components including spring damping elements. The suspension device of this structure can achieve a certain vibration isolation effect, but the rubber pad suspension of the front support point of the cab is due to its The vibration damping is too small and the dynamic stiffness is large, which reduces the overall vibration isolation effect of the suspension device, and the ride comfort of the vehicle is not good, which cannot meet people's requirements for ride comfort.
实用新型内容 Utility model content
本实用新型的目的是提供一种驾驶室全浮悬置装置,这种装置可以解决现有中型商用车的半浮悬式装置存在隔振效果差、驾乘舒适度不佳的问题。 The purpose of the utility model is to provide a cab full-floating suspension device, which can solve the problems of poor vibration isolation effect and poor driving comfort in the existing semi-floating suspension devices of medium-sized commercial vehicles.
为了解决上述问题,本实用新型采用的技术方案是:这种驾驶室全浮悬置装置包括分别连接于两侧车架和驾驶室纵梁之间的两组前悬组件和两组后悬组件,每组所述前悬组件包括与所述驾驶室纵梁连接的前悬上支座和固定于所述车架外侧壁的前悬下支座,所述前悬下支座的上端铰接有摆臂,所述摆臂的另一端与所述前悬上支座相铰接,所述摆臂连接有沿所述车架长度方向倾斜的前悬减振器,所述前悬减振器的另一端与所述前悬上支座相连接,所述摆臂的上端面设有一向上凸起的限位块,所述限位块套装有螺旋弹簧,所述螺旋弹簧的两端分别与所述摆臂和所述前悬上支座相抵接;所述前悬上支座具有底板和设于所述底板外侧的侧板,所述侧板与所述驾驶室纵梁的外侧壁相抵,所述前悬减振器的一端连接于所述前悬上支座的侧板的外壁,另一端连接于所述摆臂的外侧,所述驾驶室纵梁的前端具有弯折的限位挡边;两组所述前悬组件的所述摆臂通过横向稳定杆相连接,两个所述前悬下支座的上部向相互背离的方向弯曲。 In order to solve the above problems, the technical solution adopted by the utility model is: the cab full-floating suspension device includes two sets of front suspension assemblies and two sets of rear suspension assemblies respectively connected between the vehicle frames on both sides and the longitudinal beams of the cab Each group of said front suspension components includes a front suspension upper support connected to the cab longitudinal beam and a front suspension lower support fixed to the outer wall of the vehicle frame, the upper end of the front suspension lower support is hinged with Swing arm, the other end of the swing arm is hinged with the upper support of the front suspension, the swing arm is connected with a front suspension shock absorber inclined along the length direction of the vehicle frame, the front suspension shock absorber The other end is connected with the upper support of the front suspension, and the upper end surface of the swing arm is provided with an upwardly protruding limit block, and the limit block is sleeved with a coil spring, and the two ends of the coil spring are respectively connected with the The swing arm is in contact with the front suspension upper support; the front suspension upper support has a bottom plate and a side plate arranged outside the bottom plate, the side plate is in contact with the outer side wall of the cab longitudinal beam, One end of the front suspension shock absorber is connected to the outer wall of the side plate of the front suspension upper support, the other end is connected to the outer side of the swing arm, and the front end of the cab longitudinal beam has a bent limit stop Side; the swing arms of the two groups of front suspension assemblies are connected through a stabilizer bar, and the upper parts of the two front suspension lower supports are bent in directions away from each other.
上述驾驶室全浮悬置装置的技术方案中,更具体的技术方案还可以是:每组所述后悬组件包括与所述驾驶室纵梁连接的后悬上支座和固定于所述车架外侧壁的后悬下支架,所述后悬上支架的上端连接有横向设置的液压锁安装架,所述液压锁安装架的另一端连接有倾斜设置的后悬减振器,所述后悬减振器的另一端与所述后悬下支架的下端相连接;所述液压锁安装架安装有液压锁,所述后悬上支座与所述液压锁安装架相连接;两组所述后悬组件的后悬下支架上部向内相向弯曲。 In the technical solution of the above-mentioned cab full-floating suspension device, a more specific technical solution may also be: each set of the rear suspension assembly includes a rear suspension upper support connected to the cab longitudinal beam and fixed to the vehicle The rear suspension lower bracket on the outer wall of the frame, the upper end of the rear suspension upper bracket is connected with a horizontally arranged hydraulic lock installation frame, and the other end of the hydraulic lock installation frame is connected with an inclined rear suspension shock absorber. The other end of the suspension damper is connected to the lower end of the rear suspension lower bracket; the hydraulic lock mounting frame is equipped with a hydraulic lock, and the rear suspension upper support is connected to the hydraulic lock mounting frame; The upper part of the rear suspension lower bracket of the above-mentioned rear suspension assembly is bent inward and opposite to each other.
进一步的,所述螺旋弹簧的刚度为25~70牛/毫米;所述前悬减振器的阻尼系数为0.8~3.5牛顿·秒/米,阻尼力为300~4000牛;所述后悬减振器的阻尼系数为0.8~3.5牛顿·秒/米,阻尼力为300~4000牛。 Further, the stiffness of the coil spring is 25-70 N/mm; the damping coefficient of the front suspension shock absorber is 0.8-3.5 N·s/m, and the damping force is 300-4000 N; The damping coefficient of the vibrator is 0.8-3.5 N·s/m, and the damping force is 300-4000 N.
进一步的,所述前悬下支座、所述摆臂和所述后悬下支架的曲面形状通过拓扑优化得到。 Further, the curved surface shapes of the front suspension lower support, the swing arm and the rear suspension lower support are obtained through topology optimization.
由于采用了上述技术方案,本实用新型与现有技术相比具有如下有益效果: Due to the adoption of the above technical solution, the utility model has the following beneficial effects compared with the prior art:
1、本实用新型的前悬采用了能大幅度吸收冲击及衰减振动的螺旋弹簧和减振器等组件,从而将中型商用车的驾驶室悬置由原来的半浮悬改进为四点全浮悬,其隔振效果好,提升了中型商用车行驶振动性能,改善了驾乘舒适度。 1. The front suspension of the utility model adopts components such as coil springs and shock absorbers that can greatly absorb shocks and attenuate vibrations, so that the cab suspension of medium-sized commercial vehicles is improved from the original semi-floating suspension to four-point full floating The suspension has good vibration isolation effect, which improves the driving vibration performance of medium-sized commercial vehicles and improves the driving comfort.
2、摆臂直接与上部向外弯曲的前悬下支座铰接,前悬减振器两端连接摆臂侧壁和前悬上支座侧板外侧,螺旋弹簧两端抵接等结构设计可避免因耦合造成的舒适度差的问题,提高了解耦率,使驾驶室的平顺性和可靠性都相当稳定,且结构简单、紧凑,利于节省空间布置空间。 2. The swing arm is directly hinged with the upper outwardly bent front suspension lower support, the two ends of the front suspension shock absorber are connected to the side wall of the swing arm and the outer side plate of the front suspension upper support, and the structural design such as the abutment of the two ends of the coil spring can be Avoid the problem of poor comfort caused by coupling, improve the decoupling rate, make the ride comfort and reliability of the cab quite stable, and the structure is simple and compact, which is conducive to saving space and layout space.
3、后悬减振器倾斜设置,能衰减垂直振动和横向制动,液压锁安装架的设置,使它和后悬下支架以及后悬减振器构成三角形安装,有利于提高可靠性。 3. The oblique setting of the rear suspension shock absorber can attenuate vertical vibration and lateral braking. The setting of the hydraulic lock mounting frame makes it form a triangle installation with the rear suspension lower bracket and the rear suspension shock absorber, which is conducive to improving reliability.
4、对螺旋弹簧刚度限定,以及调整前后悬减振器的阻尼力和阻尼系数来优化阻尼曲线,以提高驾乘舒适性,降低了驾乘人员疲劳程度。 4. Limit the stiffness of the coil spring, and adjust the damping force and damping coefficient of the front and rear suspension shock absorbers to optimize the damping curve, so as to improve driving comfort and reduce the fatigue of drivers and passengers.
5、驾驶室悬置支架采用拓扑优化,能在满足质量要求的前提下,降低自重,以利于降低成本。 5. The suspension bracket of the cab adopts topology optimization, which can reduce the self-weight under the premise of meeting the quality requirements, so as to reduce the cost.
附图说明 Description of drawings
图1是本驾驶室悬置装置的结构示意图。 Fig. 1 is a structural schematic diagram of the cab suspension device.
具体实施方式 detailed description
下面结合附图实施例对本实用新型作进一步详述: Below in conjunction with accompanying drawing embodiment the utility model is described in further detail:
图1所示的驾驶室全浮悬置装置主要包括两组前悬组件2、两组后悬组件5以及连接两组前悬组件2的横向稳定杆3,前悬组件2和后悬组件5分别连接于两侧车架1和驾驶室纵梁4之间的四端,形成四点全浮悬。每组前悬组件2包括均包括前悬上支座21、螺旋弹簧22、前悬下支座24、前悬减振器25和摆臂26,其中,前悬上支座21与驾驶室纵梁4连接,前悬下支座24固定安装于车架1的外侧壁,前悬下支座24的上部向外弯曲倾斜,前悬上支座21具有底板和设于底板外侧的侧板211,侧板211与驾驶室纵梁4的外侧壁相抵,底板底部设有与摆臂相铰接的凸耳,摆臂26的另一端与前悬下支座24的上端相铰接,摆臂26的两端为叉体结构,前悬上支座21的凸耳和前悬下支座24的上端分别置于摆臂26两端的叉体之间;摆臂26的上端面设有一向上凸起的限位块23,该限位块23套装有一螺旋弹簧22,螺旋弹簧22的两端分别与摆臂26和前悬上支座21相抵接;摆臂26的外侧连接有沿车架1长度方向倾斜的前悬减振器25,前悬减振器25的另一端连接于前悬上支座21的侧板211的外壁,在驾驶室纵梁4的前端具有弯折的限位挡边41,用于对前悬上支座21和前悬减振器25进行限位;横向稳定杆3的两端分别与两组前悬组件2的摆臂26相连接,两个前悬下支座24的上部向相互背离的方向弯曲;优选的,螺旋弹簧22的刚度为25~70牛/毫米;前悬减振器25采用双吊环结构减振器,其阻尼系数为0.8~3.5牛顿·秒/米,阻尼力为300~4000牛。每组后悬组件5包括后悬上支座51、液压锁52、液压锁安装架53、后悬减振器54和后悬下支架55,后悬上支座51具有分别固定连接于驾驶室纵梁4两侧壁的侧安装板以及正对的两个耳板,耳板朝下并垂直于驾驶室纵梁4,在后悬上支座51的耳板之间连接有横向设置的液压锁安装架53,液压锁52安装于液压锁安装架52内,液压锁安装架52的一端与后悬下支架55的上端连接,另一端与后悬减振器54连接;后悬下支架55的下部固定安装于车架1外侧壁,上部向内弯曲倾斜,两组后悬组件5的后悬下支架55上部向内相向弯曲,后悬下支架55的上端与后悬减振器54的另一端相连接,使液压锁安装架53、后悬减振器54和后悬下支架55安装构成封闭的三角形;优选的,后悬减振器54采用双吊环结构减振器,其阻尼系数为0.8~3.5牛顿·秒/米,阻尼力为300~4000牛。值得一提的是,前悬下支座24、摆臂26和后悬下支架55的曲面形状通过拓扑优化得到,以降低自重,减少成本。 The cab full-floating suspension device shown in Fig. 1 mainly includes two sets of front suspension assemblies 2, two sets of rear suspension assemblies 5 and a stabilizer bar 3 connecting the two sets of front suspension assemblies 2, the front suspension assemblies 2 and the rear suspension assemblies 5 They are respectively connected to the four ends between the vehicle frame 1 on both sides and the longitudinal beam 4 of the cab to form a four-point full suspension. Each group of front suspension components 2 includes a front suspension upper support 21, a coil spring 22, a front suspension lower support 24, a front suspension shock absorber 25 and a swing arm 26, wherein the front suspension upper support 21 and the cab longitudinal The beam 4 is connected, the front suspension lower support 24 is fixedly installed on the outer side wall of the vehicle frame 1, the upper part of the front suspension lower support 24 is bent outward, and the front suspension upper support 21 has a bottom plate and a side plate 211 arranged on the outside of the bottom plate , the side plate 211 is against the outer side wall of the cab longitudinal beam 4, the bottom of the bottom plate is provided with a lug hinged with the swing arm, the other end of the swing arm 26 is hinged with the upper end of the front suspension lower support 24, the swing arm 26 Both ends are fork structures, and the lugs of the upper front suspension support 21 and the upper ends of the lower front suspension support 24 are respectively placed between the fork bodies at both ends of the swing arm 26; Limiting block 23, the limiting block 23 is set with a helical spring 22, and the two ends of the helical spring 22 abut against the swing arm 26 and the front suspension upper support 21 respectively; The inclined front suspension shock absorber 25, the other end of the front suspension shock absorber 25 is connected to the outer wall of the side plate 211 of the front suspension upper support 21, and there is a bent limit rib 41 at the front end of the longitudinal beam 4 of the cab , used to limit the front suspension upper support 21 and the front suspension shock absorber 25; the two ends of the stabilizer bar 3 are connected with the swing arms 26 of the two groups of front suspension components 2 respectively, The upper part of 24 is bent in a direction away from each other; preferably, the stiffness of the coil spring 22 is 25-70 N/mm; the front suspension shock absorber 25 adopts a double suspension ring structure shock absorber, and its damping coefficient is 0.8-3.5 N.s /m, the damping force is 300-4000 N. Each group of rear suspension components 5 includes a rear suspension upper support 51, a hydraulic lock 52, a hydraulic lock mounting frame 53, a rear suspension shock absorber 54, and a rear suspension lower bracket 55. The side mounting plates on the two side walls of the longitudinal beam 4 and the two facing lugs face downward and are perpendicular to the cab longitudinal beam 4, and a horizontally arranged hydraulic pressure is connected between the lugs of the rear suspension upper support 51. The lock mounting frame 53 and the hydraulic lock 52 are installed in the hydraulic lock mounting frame 52. One end of the hydraulic lock mounting frame 52 is connected with the upper end of the rear suspension lower bracket 55, and the other end is connected with the rear suspension shock absorber 54; the rear suspension lower bracket 55 The lower part of the lower part is fixedly installed on the outer side wall of the vehicle frame 1, and the upper part is bent inwardly, and the upper parts of the rear suspension lower brackets 55 of the two groups of rear suspension components 5 are bent inward, and the upper ends of the rear suspension lower brackets 55 are connected to the rear suspension shock absorbers 54. The other ends are connected so that the hydraulic lock mounting frame 53, the rear suspension shock absorber 54 and the rear suspension lower bracket 55 are installed to form a closed triangle; preferably, the rear suspension shock absorber 54 adopts a double suspension ring structure shock absorber, and its damping coefficient 0.8-3.5 Newton·s/m, and the damping force is 300-4000 Newton. It is worth mentioning that the curved surface shapes of the front suspension lower support 24 , the swing arm 26 and the rear suspension lower support 55 are obtained through topology optimization to reduce dead weight and cost.
本实用新型的产品已随整车通过海南强化坏路试验验证,试验完成后,整车平顺性与试验前,相差很小,平顺性和可靠性都相当稳定。同时经过批量生产跟踪测试验证,车辆平顺性效果稳定,取得的较好的平顺性改善效果。 The product of the utility model has been verified by the Hainan strengthened bad road test with the whole vehicle. After the test, the ride comfort of the whole vehicle is very small compared with that before the test, and the ride comfort and reliability are quite stable. At the same time, it has been verified by mass production tracking tests that the ride comfort effect of the vehicle is stable, and a good ride ride improvement effect has been achieved. the
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520011722.7U CN204383614U (en) | 2015-01-07 | 2015-01-07 | Operator's compartment is floating suspending apparatus entirely |
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| CN201520011722.7U CN204383614U (en) | 2015-01-07 | 2015-01-07 | Operator's compartment is floating suspending apparatus entirely |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104527817A (en) * | 2015-01-07 | 2015-04-22 | 东风柳州汽车有限公司 | Cab full-floatation suspension device |
| CN109625104A (en) * | 2018-12-27 | 2019-04-16 | 东风专用零部件有限公司 | A medium truck cab suspension |
| CN111845966A (en) * | 2020-06-22 | 2020-10-30 | 东风柳州汽车有限公司 | Over-and-under type driver's cabin suspension mechanism |
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2015
- 2015-01-07 CN CN201520011722.7U patent/CN204383614U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104527817A (en) * | 2015-01-07 | 2015-04-22 | 东风柳州汽车有限公司 | Cab full-floatation suspension device |
| CN109625104A (en) * | 2018-12-27 | 2019-04-16 | 东风专用零部件有限公司 | A medium truck cab suspension |
| CN109625104B (en) * | 2018-12-27 | 2025-01-24 | 东风专用零部件有限公司 | A medium truck cab suspension |
| CN111845966A (en) * | 2020-06-22 | 2020-10-30 | 东风柳州汽车有限公司 | Over-and-under type driver's cabin suspension mechanism |
| CN111845966B (en) * | 2020-06-22 | 2022-06-28 | 东风柳州汽车有限公司 | Over-and-under type driver's cabin suspension mechanism |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20150610 |