CN204367147U - A kind of cement foamed bricks, warming plate sawing machine for cutting - Google Patents

A kind of cement foamed bricks, warming plate sawing machine for cutting Download PDF

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Publication number
CN204367147U
CN204367147U CN201420834693.XU CN201420834693U CN204367147U CN 204367147 U CN204367147 U CN 204367147U CN 201420834693 U CN201420834693 U CN 201420834693U CN 204367147 U CN204367147 U CN 204367147U
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China
Prior art keywords
framework
major axis
cutting
cutter sweep
warming plate
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Expired - Fee Related
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CN201420834693.XU
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Chinese (zh)
Inventor
郭义臣
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Special Novel Device Co Ltd In Anji Zhengzhou
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Special Novel Device Co Ltd In Anji Zhengzhou
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Abstract

The utility model relates to a kind of cement foamed bricks, warming plate sawing machine for cutting, and effectively solve cutting machine saw blade wear fast, the replacement cycle is short, cuts the problems such as uneven, its technical scheme solved comprises the first framework and the second framework, second framework there is the first roller bearing, every two the first roller bearings connect through the first chain, second framework left end is provided with transmission roller bearing, second framework is provided with the first cut surface, the first cutter sweep is provided with above first cut surface, the right side of the first cutter sweep is provided with the second cutter sweep, the left side of the first cutter sweep is provided with the second chain transmission group, the left end of the second framework is provided with the first framework, first framework is provided with the first stock, second framework is provided with the second cut surface, second cut surface is provided with the 3rd cutter sweep, the utility model structure is ingenious, and input cost is low, simple to operate, and saw blade wear is slow, improves the cut quality of product.

Description

A kind of cement foamed bricks, warming plate sawing machine for cutting
Technical field
The utility model relates to cutting machine technical field, particularly a kind of cement foamed bricks, warming plate sawing machine for cutting.
Background technology
Along with modern mechanical processing industry develop, to quality, the improving constantly of required precision of cutting, to production cost of enhancing productivity, reduce, there is the requirement of surface trimming function of high-intelligentization also in lifting.The development of numerical control cutting machine must adapt to the requirement of modern mechanical processing industry development.Cutting machine is divided into flame cutting machine, CUT, laser cutting machine, Water Cutting etc.Laser cutting machine is that efficiency is the fastest, and cutting accuracy is the highest, and cutting thickness is generally less.CUT cutting speed is also very fast, and cut surface has certain gradient.Flame cutting machine is directed to the larger carbon steel material of thickness.
The position control that saw systems servo position control module adopts sampling interpolation and foresee controlling to combine, the wide resistance to electromechanics in Shanghai, by system empirical value and current state, determines the position closing feeding oil cylinder, just reaches target location when feeding oil cylinder is stopped.Because electromagnetic and mechanical is delayed and motional inertia, " broken " by " leading to " and control feeding slipway to move 0.1mm almost impossible.In order to ensure minimum feed length and pushing precision, forceps major makes feeding slipway back to LK position, then moves forward to predicted position LT and closes feeding magnetic valve.The forceps major clamping when feeding oil cylinder motion stops.
The international general and indispensable experiment dissecting machine of industrial development of vertical saw, the cut-out of common metal material, all saw swords place in one's power can be cut off, as the shapes such as the various styles of figure inside and outside straight line, corrugated material are cut off, angle cut-out etc., no matter be iron and steel, alloy, plastics, timber, leather, rubber, cloth etc., first saw sword as long as kind, all can do high efficiency and cut off, the kind of face saw sword also has tens of kinds more than, can select usual saw sword with the custom of oneself.
Both at home and abroad client favored in this novel construction material of lightweight concrete in recent years, was particularly used for making cement foamed bricks or heat-insulating wall plate, but suffered from the cutting machine not having cement foamed bricks and heat-insulating wall plate, therefore failed widespread production.
On current market when cutting foamed bricks and warming plate, all use common cutting machine, and there is no special foamed bricks, warming plate cutting machine, this just make each after cutting completes product surface jagged, quality does not pass a test, cut uneven, and because traditional cutting machine function is few, three-dimensional little, the cutting process trouble brought, the particularly important is, traditional cutting machine is when cutting, and saw blade is all do rectilinear motion up and down, makes saw blade wear fast, clipping time is long, wastes time and resource.
Summary of the invention
For above-mentioned situation, for overcoming the defect of prior art, the object of the utility model is just to provide a kind of cement foamed bricks, warming plate sawing machine for cutting, effectively solve traditional cutting machine saw blade wear fast, replacement cycle is short, and cut uneven, quality does not pass a test, cutting trouble, loses time and the problem such as resource.
Its technical scheme solved is, comprise vertical first framework and horizontal second framework, first framework and the second framework connect to form horizontal L shape the 3rd framework, second framework is provided with multiple first roller bearing, two ends first chain of every two the first roller bearings connects, first roller bearing in first roller bearing connects the first motor, second framework left end be provided with multiple can the transmission roller bearing of ease rotation, second framework is provided with and the second framework is divided into two-part first cut surface, first cut surface is provided with multiple first cutting hole, the first cutter sweep is provided with above first cut surface, the reverse spill of the first cutter sweep moves the 4th framework and connects the first major axis through multiple first slide block, the two ends of four gimbaled top are provided with the second major axis, the two ends of the second major axis are provided with spring, one end of second major axis is provided with annulus, annulus be enclosed within the first disk stretches out and not on the 3rd major axis in the center of circle, first disk connects the second motor, second motor is connected with the first chain transmission group through the 3rd chain, first chain transmission group connects the second moveable second slide block in major axis lower end, 4th framework is connected with multiple first saw blade, the right side of the first cutter sweep is provided with the second cutter sweep, the left side of the first cutter sweep is provided with the second chain transmission group, second chain transmission group is provided with moveable first round bar, the left side of the second chain transmission group is provided with the first infrared ray sensor, the right side of the second chain transmission group is provided with the second infrared ray sensor, the rectangular triangle of second chain transmission group, first infrared ray sensor is connected with switch through integrated package with the second infrared ray sensor, the left end of the second framework is provided with the first vertical framework, first framework is provided with multiple rotating first stock, second framework is provided with and the first stock is divided into two-part second cut surface, second cut surface is provided with the 3rd cutter sweep, second cut surface and the 3rd cutter sweep are identical with the first cutter sweep structure with the first cut surface respectively, the termination of the first framework 1 is connected with mounting table, the inner side at the two ends of the first framework and the second framework is equipped with adjustable clamp.
The utility model structure is ingenious, and input cost is low, simple to operate, provides special foamed bricks, warming plate sawing machine for cutting, saw blade wear is slow, and service time is long, improves the cut quality of product, full-automation realizes the cutting of whole flow process, saves plenty of time and labour.
Accompanying drawing explanation
Fig. 1 is the utility model front view.
Fig. 2 is the utility model first framework and the second framework top view.
Fig. 3 is adjacent two the roller bearing front views of the utility model.
Fig. 4 is the utility model first cutter sweep front view.
Fig. 5 is the utility model first cutter sweep left view.
Fig. 6 is the first saw blade front view on the utility model the 4th framework.
Fig. 7 is the utility model second cutter sweep front view.
Fig. 8 is the left view of the utility model the 5th framework.
Fig. 9 is the utility model second chain transmission group structural representation.
Figure 10 is the utility model cam schematic diagram.
Figure 11 is the utility model first stock connection diagram.
Figure 12 is that the utility model first stock connects schematic top plan view.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described in further detail.
Provided by Fig. 1 to Figure 12, the utility model comprises vertical first framework 1 and horizontal second framework 2, first framework 1 and the second framework 2 connect to form horizontal L shape the 3rd framework, second framework 2 is provided with multiple first roller bearing 3, two ends first chain 4 of every two the first roller bearings 3 connects, first roller bearing in first roller bearing 3 connects the first motor 5, second framework 2 left end be provided with multiple can the transmission roller bearing 6 of ease rotation, second framework 2 is provided with and the second framework 2 is divided into two-part first cut surface 7, first cut surface 7 is provided with multiple first cutting hole 8, the first cutter sweep is provided with above first cut surface 7, the reverse spill of the first cutter sweep moves the 4th framework 9 and connects the first major axis 11 through multiple first slide block 10, the two ends of the top of the 4th framework 9 are provided with the second major axis 12, the two ends of the second major axis 12 are provided with spring 13, one end of second major axis 12 is provided with annulus 14, annulus 14 be enclosed within the first disk 15 stretches out and not on the 3rd major axis 16 in the center of circle, first disk 15 connects the second motor 17, second motor 17 is connected with the first chain transmission group 19 through the 3rd chain 18, first chain transmission group 19 connects the second moveable second slide block 20 in major axis 12 lower end, 4th framework 9 is connected with multiple first saw blade 21, the right side of the first cutter sweep is provided with the second cutter sweep 22, the left side of the first cutter sweep is provided with the second chain transmission group 23, second chain transmission group 23 is provided with moveable first round bar 24, the left side of the second chain transmission group 23 is provided with the first infrared ray sensor 25, the right side of the second chain transmission group 23 is provided with the second infrared ray sensor 26, second chain transmission group 23 is triangle at right angles, first infrared ray sensor 25 is connected with switch 27 through integrated package with the second infrared ray sensor 26, the left end of the second framework 2 is provided with the first vertical framework 1, first framework 1 is provided with multiple rotating first stock 28, second framework 2 is provided with and the first stock 28 is divided into two-part second cut surface 29, second cut surface 29 is provided with the 3rd cutter sweep, second cut surface 29 and the 3rd cutter sweep are identical with the first cutter sweep structure with the first cut surface 7 respectively, the termination of the first framework 1 is connected with mounting table 30, the inner side at the two ends of the first framework 1 and the second framework 2 is equipped with adjustable clamp 31.
The first described framework 1 and the below of the second framework 2 are provided with reinforced pole 32.
The two ends of the first described roller bearing 3 are fixed on the second framework 2 through clutch shaft bearing seat 33.
The first described motor 5 connects the first major axis, and the first major axis is connected with the first roller bearing 3 through the second chain.
Described transmission roller bearing 6 has 2.
The first described major axis 11 is placed in the second bearing block 34, and the two ends of spring 13 are fixed in draw ring 35.
The first described chain transmission group 19 comprises the first gear 37 and the second gear 38 connected through the 4th chain 36, the connecting rotating 5th major axis the 40, five major axis 40 through the 4th major axis 39 and connect second slide block 20 that can move on track 41 the second major axis 12 lower end of second gear 38.
The upper end of the 4th described framework 9 is provided with multiple screw rod 42, is provided with vertical openings 43 in the middle of screw rod 42 lower end, is provided with the first saw blade 21 in opening 43 through bolt 44.
The second described cutter sweep 22 comprises moveable 5th framework 45 in reverse spill, the upper end of the 5th framework 45 is provided with the 6th major axis 46, on 6th major axis 46, cover has the 3rd slide block 47, the both sides of the 5th framework 45 are provided with multiple through hole 48, the top being provided with the second saw blade the 49, five framework 45 in through hole 48 is provided with the 3rd motor 50, second disk 51 and is enclosed within the 7th major axis 52 that the 3rd motor 50 stretches out, 7th major axis 52 connects cam 53, and cam 53 connects the 5th framework 45 through the 8th major axis 54.
The first described stock 28 lower end is fixed with multiple 8th major axis 55, on 8th major axis 55, cover has multiple 3rd gear, connect through the 3rd chain between 3rd gear, the 8th major axis of the both sides that the second cut surface separates connects through the 5th chain 56, and the 8th major axis 55 connects the 4th motor 57.
When the utility model uses, first product to be cut is transported to the right-hand member of the second framework 2 with armful brick machine, regulate clamp 31, product is not rocked and can move on the second framework 2, open the first motor 5, second motor 17, 3rd motor 50, first motor 5 drives first roller bearing in the first roller bearing 3 to rotate, every adjacent two the first roller bearing 3 first chains 4 connect, all first roller bearings 3 are all rotated, product freely can travel forward on the second framework 2, when through the second cutter sweep 22, 3rd motor 50 drives the 7th major axis 52 to rotate, 7th major axis 52 drives the second disk 51 to rotate, moving cam 53 is with by second disk 51, cam 53 drives the 5th framework 45 to move on the 6th major axis 46, the cutting that second cutter sweep 22 realizes is exactly shape surface irregularity being cut into rule.
After product surface cutting rule is neat, product introduction first cutter sweep, need the first saw blade 21 to be arranged on the screw rod 42 with opening 43 according to practice, second motor 17 is connected with the first chain transmission group 19 through the 3rd chain 18, the two ends of the top of the 4th framework 9 are provided with the second major axis 12, the two ends of the second major axis 12 are provided with spring 13, one end of second major axis 12 is provided with annulus 14, annulus 14 be enclosed within the first disk 15 stretches out and not on the 3rd major axis 16 in the center of circle, first disk 15 connects the second motor 17, second motor 17 drives the second major axis 12 to move up and down, second slide block 20 of the second major axis 12 lower end moves back and forth on track 41, this structure is for traditional cutting structure, traditional cutting structure is all that straight line cuts back and forth when cutting, and motion structure of the present utility model is similar to cam-type cutting, first cut forward when cutting, then revolution is gone back, and then reciprocal carrying out circulation cutting, such benefit is the increase in the cutting edge power of saw blade cutting, saw blade is longer for service time, wear and tear low, cutting efficiency is high, the product quality cut is high.
Product continues to be advanced forward in the structure of the second chain transmission group 23, when product move to two of the second framework 2 high order end can on ease rotation transmission rolling shaft 6 time, product touches the first infrared ray sensor 25, second chain transmission group 23 starts to start, because product is not by the actuation movement of the first roller bearing 3, now the first round bar 24 setting in motion, first round bar 24 move bottom time, promoting product moves on the first framework 1, because transmission rolling shaft 6 can ease rotation, therefore can slowly enter into when being subject to the first round bar 24 thrust on the first framework 1, then when the first round bar 24 continues to move to the second infrared ray sensor 26, second infrared ray sensor 26 makes the second chain transmission group 23 stop.This structure can easily make product excessively to next stage, and without any need for manpower, realizes mechanical automation completely, alleviates labour and time, improves production efficiency.
Start the 4th motor 57,4th motor 57 drives the 8th major axis 54,8th major axis 54 makes the first stock 28 start cycle rotation through the 3rd gear, the 3rd chain, the 5th chain 56, make product automatically can move forward to the 3rd cutter sweep, product is carried out to the cutting in an another direction, entering into mounting table 30 after treating product cutting, then with embracing brick machine, product being transported.
The utility model is without the need to any labour, and real realizes complete mechanical automation, accelerates production, improves production efficiency, and solves in the blank of cutting foamed bricks, this field of warming plate does not have special saw machine.
And motor of the present utility model connects, not only movable, according to actual needs, can also realize slowing down and accelerated motion, realize many grades of movement velocitys of exchanging and cutting speed, really realize multi-functional cutting liberalization.
In March, 2011 is under the strong request of Indonesia client, my company concentrates on studies lightweight concrete cutting machine, in July, 2011, first generation GYC-60 foamed concrete steel wire cutting machine has been produced in research, lightweight concrete for cutting 1200*1200*600mm wets base substrate, but facing bottom a problem base substrate about has 0.5cm to cut not on earth, my company continues to improve renewal;
Within 2012, second generation GYC-60B foamed concrete steel wire cutting machine is introduced to the market, performance is obviously improved, butt formula is cut, base substrate is relatively stable, and the brick profile cut out is more regular, and angle rib is clearly demarcated, but facts have proved that foamed concrete steel wire cutting machine is very accurate to the demoulding, requirement clipping time, time is controlled bad, just cuts motionless, is the problem of the most headache of user;
In July, 2013, my department have developed a bench saw cutting machine for it, for cutting the lightweight concrete dry body body of 6000*600*600mm under the request of Yunnan client;
In October, 2013 is under the request of Guizhou client, I takes charge of Mr. Guo and have developed lightweight concrete vertical cutting machine for it, be used for cutting the dry body body of 1200*1200*600mm, base substrate is cut according to customers' responsiveness vertical cutting machine, no longer worry the problem that base substrate long hardening cutting standing time is motionless, the base substrate profile be cut into is good especially, but cutting speed is slow, the easy loss of saw blade.
In October, 2014, my department received the order of Turkey client, again studied deliberation, selected GB steel during making, and configuration frequency converter can be regulated the speed, and it is minimum that the operation principle improving saw blade is that saw blade loss is reduced to.
The utility model structure is ingenious, and input cost is low, simple to operate, provides special foamed bricks, warming plate sawing machine for cutting, saw blade wear is slow, and service time is long, improves the cut quality of product, full-automation realizes the cutting of whole flow process, saves plenty of time and labour.

Claims (10)

1. a cement foamed bricks, warming plate sawing machine for cutting, comprise vertical first framework (1) and horizontal second framework (2), it is characterized in that, first framework (1) and the second framework (2) connect to form horizontal L shape the 3rd framework, second framework (2) is provided with multiple first roller bearing (3), the two ends first chain (4) of every two the first roller bearings (3) connect, first roller bearing in first roller bearing (3) connects the first motor (5), second framework (2) left end be provided with multiple can the transmission roller bearing (6) of ease rotation, second framework (2) is provided with and the second framework (2) is divided into two-part first cut surface (7), first cut surface (7) is provided with multiple first cutting hole (8), first cut surface (7) top is provided with the first cutter sweep, the reverse spill of the first cutter sweep moves the 4th framework (9) and connects the first major axis (11) through multiple first slide block (10), the two ends of the top of the 4th framework (9) are provided with the second major axis (12), the two ends of the second major axis (12) are provided with spring (13), one end of second major axis (12) is provided with annulus (14), annulus (14) be enclosed within the first disk (15) stretches out and not on the 3rd major axis (16) in the center of circle, first disk (15) connects the second motor (17), second motor (17) is connected with the first chain transmission group (19) through the 3rd chain (18), first chain transmission group (19) connects moveable second slide block (20) in the second major axis (12) lower end, 4th framework (9) is connected with multiple first saw blade (21), the right side of the first cutter sweep is provided with the second cutter sweep (22), the left side of the first cutter sweep is provided with the second chain transmission group (23), second chain transmission group (23) is provided with moveable first round bar (24), the left side of the second chain transmission group (23) is provided with the first infrared ray sensor (25), the right side of the second chain transmission group (23) is provided with the second infrared ray sensor (26), second chain transmission group (23) is triangle at right angles, first infrared ray sensor (25) is connected with switch (27) through integrated package with the second infrared ray sensor (26), the left end of the second framework (2) is provided with vertical the first framework (1), first framework (1) is provided with multiple rotating first stock (28), second framework (2) is provided with and the first stock (28) is divided into two-part second cut surface (29), second cut surface (29) is provided with the 3rd cutter sweep, second cut surface (29) and the 3rd cutter sweep are identical with the first cutter sweep structure with the first cut surface (7) respectively, the termination of the first framework (1) is connected with mounting table (30), the inner side at the two ends of the first framework (1) and the second framework (2) is equipped with adjustable clamp (31).
2. a kind of cement foamed bricks according to claim 1, warming plate sawing machine for cutting, is characterized in that, described the first framework (1) and the below of the second framework (2) are provided with reinforced pole (32).
3. a kind of cement foamed bricks according to claim 1, warming plate sawing machine for cutting, is characterized in that, the two ends of described the first roller bearing (3) are fixed on the second framework (2) through clutch shaft bearing seat (33).
4. a kind of cement foamed bricks according to claim 1, warming plate sawing machine for cutting, is characterized in that, described the first motor (5) connects the first major axis, and the first major axis is connected with the first roller bearing (3) through the second chain.
5. a kind of cement foamed bricks according to claim 1, warming plate sawing machine for cutting, is characterized in that, described transmission roller bearing (6) has 2.
6. a kind of cement foamed bricks according to claim 1, warming plate sawing machine for cutting, is characterized in that, described the first major axis (11) is placed in the second bearing block (34), and the two ends of spring (13) are fixed in draw ring (35).
7. a kind of cement foamed bricks according to claim 1, warming plate sawing machine for cutting, it is characterized in that, the first described chain transmission group (19) comprises the first gear (37) and the second gear (38) that connect through the 4th chain (36), second gear (38) connect rotating 5th major axis (40) through the 4th major axis (39), the 5th major axis (40) connects the second major axis (12) lower end can at second slide block (20) of the upper motion of track (41).
8. a kind of cement foamed bricks according to claim 1, warming plate sawing machine for cutting, it is characterized in that, the upper end of the 4th described framework (9) is provided with multiple screw rod (42), be provided with vertical openings (43) in the middle of screw rod (42) lower end, in opening (43), through bolt (44), the first saw blade (21) be installed.
9. a kind of cement foamed bricks according to claim 1, warming plate sawing machine for cutting, it is characterized in that, described the second cutter sweep (22) comprises moveable 5th framework (45) in reverse spill, the upper end of the 5th framework (45) is provided with the 6th major axis (46), the upper cover of 6th major axis (46) has the 3rd slide block (47), the both sides of the 5th framework (45) are provided with multiple through hole (48), second saw blade (49) is installed in through hole (48), the top of the 5th framework (45) is provided with the 3rd motor (50), second disk (51) is enclosed within the 7th major axis (52) that the 3rd motor (50) stretches out, 7th major axis (52) connects cam (53), cam (53) connects the 5th framework (45) through the 8th major axis (54).
10. a kind of cement foamed bricks according to claim 1, warming plate sawing machine for cutting, it is characterized in that, described the first stock (28) lower end is fixed with multiple 8th major axis (55), the upper cover of 8th major axis (55) has multiple 3rd gear, connect through the 3rd chain between 3rd gear, 8th major axis of the both sides that the second cut surface separates connects through the 5th chain (56), and the 8th major axis (55) connects the 4th motor (57).
CN201420834693.XU 2014-12-25 2014-12-25 A kind of cement foamed bricks, warming plate sawing machine for cutting Expired - Fee Related CN204367147U (en)

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Application Number Priority Date Filing Date Title
CN201420834693.XU CN204367147U (en) 2014-12-25 2014-12-25 A kind of cement foamed bricks, warming plate sawing machine for cutting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420834693.XU CN204367147U (en) 2014-12-25 2014-12-25 A kind of cement foamed bricks, warming plate sawing machine for cutting

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CN204367147U true CN204367147U (en) 2015-06-03

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111605087A (en) * 2018-12-13 2020-09-01 淄博晶鑫机电制造有限公司 Gypsum board cutting device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111605087A (en) * 2018-12-13 2020-09-01 淄博晶鑫机电制造有限公司 Gypsum board cutting device

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Granted publication date: 20150603

Termination date: 20151225

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