CN104608257A - Novel ceramsite block cutting machine - Google Patents
Novel ceramsite block cutting machine Download PDFInfo
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- CN104608257A CN104608257A CN201510062526.7A CN201510062526A CN104608257A CN 104608257 A CN104608257 A CN 104608257A CN 201510062526 A CN201510062526 A CN 201510062526A CN 104608257 A CN104608257 A CN 104608257A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 105
- 230000007246 mechanism Effects 0.000 claims abstract description 68
- 239000000428 dust Substances 0.000 claims abstract description 63
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 239000011449 brick Substances 0.000 claims description 46
- 230000008859 change Effects 0.000 claims description 39
- 230000004807 localization Effects 0.000 claims description 14
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 11
- 238000003860 storage Methods 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 9
- 239000000843 powder Substances 0.000 claims description 9
- 230000033228 biological regulation Effects 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 abstract description 7
- 238000001816 cooling Methods 0.000 abstract description 4
- 239000000498 cooling water Substances 0.000 abstract description 3
- 230000000875 corresponding effect Effects 0.000 description 26
- 230000008901 benefit Effects 0.000 description 4
- 238000002224 dissection Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000010881 fly ash Substances 0.000 description 2
- 238000005457 optimization Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000011218 segmentation Effects 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
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- 238000010586 diagram Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000012010 growth Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
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- 239000004575 stone Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/08—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws
- B28D1/086—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws consisting of strap saws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Sawing (AREA)
Abstract
The invention discloses a novel ceramsite block cutting machine. The novel ceramsite block cutting machine comprises a machine frame, an upper saw belt wheel set, a lower saw belt wheel set and a plurality of saw belts. The upper saw belt wheel set is horizontally lined up at the upper end of the machine frame. The lower saw belt wheel set is horizontally lined up at the lower end of the machine frame. The saw belts are wound around corresponding upper saw belt wheels of the upper saw belt wheel set and corresponding lower saw belt wheels of the lower saw belt wheel set in a one-to-one corresponding and closed-loop mode. The upper saw belt wheel set or the lower saw belt wheel set is in transmission connection with a driving mechanism driving the upper saw belt wheel set or the lower saw belt wheel set to rotate. According to the novel ceramsite block cutting machine, ceramsite blocks are cut creatively in a saw belt driving mode, the saw belts are small in thickness, and the contact surface between the saw belts and the ceramsite blocks is small in the cutting process, so kerfs are small, the cutting friction is low, the cutting force is excellent, noise generated in the cutting process is low, and dust flying and dust pollution can not be caused; besides, a cooling device does not need to be arranged on the novel ceramsite block cutting machine, the cutting effect is optimized, and the problems that the cutting environment is affected and inconvenience is brought to operation by operators due to splashing of cooling water are avoided.
Description
Technical field
The present invention relates to a kind of haydite block production equipment, specifically refer to a kind of Novel ceramsite block cutting machine.
Background technology
Haydite concrete (also haydite block) replaces stone as the coarse aggregate of haydite block using haydite; with cement and flyash for auxiliary material; a kind of novel wall material made is stirred by thermal insulation foaming agent foaming; better, the intensity of structure haydite fragment of brick can be greater than more than 7MPa for its insulation and heat resistance.Haydite building-block is adopted to make materials for wall, energy labor and material saving, reduce the labour intensity of workman, whitewash not hollowing, not easily produce crack, sound insulation, heat-proof quality are excellent, decoration is convenient, firmness is high, is the desirable self-heat-preservation energy-saving walling of energy saving building, can creates obvious economic benefit and social benefit for construction unit.Another haydite block also realizes the comprehensive utilization of flyash; turn waste into wealth; turn bane into boon; formed economize on resources, the mode of production of protection of the environment and consumption pattern; become an important technology economic policy of China's economic construction reform; become and solve China's electric power environmental pollution, between resource shortage, a kind of important means of contradiction, improves the quality and benefits of economic growth.
Got by the cutting of first shaping large scale haydite concrete block in the manufacture of haydite block, the cutting machine of current cutting haydite block all adopts circular saw bit to cut, there is cutting noise large, cutting seam is large, many and the shortcoming that face of flying upward is large of dust, large with haydite block contact area in circular saw bit cutting, cutting rubbing power is large, causes cutting force not good; And affect dissection to reduce circular saw bit cutting to heat up; usually also cooling device need be set on circular saw bit side; the employing type of cooling is cut; in operation, cooling water can rotate and splashes with circular saw bit; affect cutting environment and operating personnel's operation; usual operating personnel need to dress raincoat work, bring very big inconvenience to operation.
Summary of the invention
The object of the present invention is to provide a kind of Novel ceramsite block cutting machine, adopt cutting structure and the mode of innovation, overcome in prior art that to there is cutting force not good, cutting noise is large, and cutting seam is large, and dust is raised more, operate the shortcomings such as inconvenience.
In order to reach above-mentioned purpose, solution of the present invention is:
A kind of Novel ceramsite block cutting machine, comprises frame, upper saw band wheels, lower saw band wheels and some saw bands; The described upper saw band wheels level upper end position being located at described frame in one line, the described lower saw band wheels level lower end position being located at described frame in one line; Between the upper and lower band saw wheel of correspondence of the winding of described some saw band one_to_one corresponding closed loops saw band wheels and lower saw band wheels on described; Described upper saw band wheels or lower saw band wheels upper driving are connected with the driving mechanism driving it to rotate.
Described upper saw band wheels and lower saw band wheels are presented down and are shifted to install, and the side of departing from the relatively described upper saw band wheels of these lower saw band wheels is for right side, then opposite side is left side; Described some saw bands respectively include left side band and right side band; Described frame is also provided with saw band and becomes rail device, this saw band becomes rail device and comprises change rail part and lower change rail part, on this, change rail part and lower change rail part include level some groups of change rail guide wheels in one line, some groups of wherein said upper change rail part become rail guide wheel one_to_one corresponding top and are located on the left surface of left side band of described some saw bands, become rail in vertically extended to make band on the left of this; Some groups of described lower change rail part become rail guide wheel one_to_one corresponding top and are located on the right flank of right side band of described some saw bands, become rail in vertically extended to make band on the right side of this.
Often organize described change rail guide wheel and comprise at least two, these at least two change rail guide wheels are arranged with folk prescription formula ladder of turning right from top to bottom.
Every described saw band includes both sides band; Described frame is also provided with saw band positioner, this saw band positioner comprises localization part and lower localization part, on this localization part comprise for one_to_one corresponding location described some saw bands band upper end, both sides plural groups on positioning guide wheel group, described lower localization part comprise for one_to_one corresponding location described some saw bands band lower end, both sides plural groups under positioning guide wheel group; Every described upper positioning guide wheel group and lower positioning guide wheel group all have two positioning guide wheels be clamped in side by side on band two sides, described side.
Two positioning guide wheels often organizing described upper positioning guide wheel group or lower positioning guide wheel group are respectively movably arranged on same location-plate by a plate, and on this location-plate, described in corresponding two, the outside of connecting plate is respectively provided with one for holding out against the bearing pin regulon of corresponding described connecting plate.
Described frame is also provided with and auxiliary pushes away brick device, this is auxiliary pushes away brick device and mainly comprises pedestal, adjustable shelf and push away brick portion; Described adjustable shelf is actively installed on described pedestal, this pedestal be provided with drive described adjustable shelf move around push away brick driving mechanism; The described link pushing away brick portion is assembled on described adjustable shelf by an axis of rotation, and this adjustable shelf is provided with the rotary drive mechanism driving described rotating shaft to rotate.
The described brick driving mechanism that pushes away comprises tooth bar, gear and motor, described tooth bar to be located on described pedestal and extended along described adjustable shelf moving direction, described gear to be located on described adjustable shelf and to engage each other with described tooth bar, and described motor is in transmission connection by drive and described gear; Described rotary drive mechanism is a push cylinder, and the cylinder body of this push cylinder is located on described adjustable shelf, and described rotating shaft is provided with an attachment lug, and the piston rod end of described push cylinder is rotatably connected on described attachment lug.
Every described saw band includes both sides band; Described frame is also provided with device for recovering powder, and this device for recovering powder comprises air draft mechanism, upper dust collection mechanism and lower dust collection mechanism; What the inlet scoop of described air draft mechanism divided two-way to connect described upper dust collection mechanism and lower dust collection mechanism respectively goes out dirt end; Described upper dust collection mechanism and lower dust collection mechanism are located at the lateral location of the close upper and lower end of described saw band respectively, and on this, dust collection mechanism and lower dust collection mechanism are respectively equipped with one_to_one corresponding several suction ports towards the both sides band of described some saw bands.
Described upper dust collection mechanism and lower dust collection mechanism are respectively provided with the dust storage chamber of a strip, this dust storage chamber have been arranged side by side several suction ports described.
Described upper saw band wheels or lower saw band wheels are located on a fixed head, and on this fixed head, horizontal Tile is provided with some groups of saw band governor motions; Often this saw band governor motion comprises an installation portion, and a movable part and two holds out against regulation cock; Described installation portion is provided with the embedding groove of downward-extension, and described movable part movable inlaying is in described embedding groove, and the corresponding band saw wheel of described upper saw band wheels or lower saw band wheels is assembled on described movable part; On described installation portion, the both sides up and down of corresponding described embedding groove are provided with the auricle of two band keyholes, and described two hold out against regulation cock to be arranged in respectively on described two auricles and to hold out against described movable part up and down respectively.
After adopting such scheme, the present invention is relative to the beneficial effect of prior art: this Novel ceramsite block cutting machine adopts the saw band kind of drive to cut haydite block originally, saw band thickness is thin and little with haydite block contact surface in cutting, bring little, the little feature of cutting rubbing power of cutting seam, cutting force is splendid, the noise produced in cutting is minimum, and can not cause dust from flying and cause dust pollution.This Novel cutting machine is without the need to arranging cooling device in addition, optimizes dissection and avoids causing cooling water splashes and affect cutting environment and operate problem of making troubles to operating personnel.
In order to comprehensive saw band is skidded and saw band cutting width demand, large scale band saw wheel is being set to weaken slippage problems and to guarantee on the basis of effectively cutting, the upper change rail part of its innovation of rail device and the structural design of lower change rail part is become by saw band, achieve the requirement of the specific less cutting width of saw band, and this cutting width can adjust as required flexibly.Certain saw band becomes rail device and also plays guide function simultaneously, can saw band be avoided further to skid, guarantee that saw band effectively cuts effect.
In order to promote cutting dynamics, the cutting stability in saw band cutting, and guarantee cutting accuracy, basis is novel also devises saw band positioner especially, upper and lower end parts in effective cutting part of saw band is respectively equipped with upper and lower positioning guide wheel group, guaranteeing under the smooth and easy transmission prerequisite of saw band, the live part optimization of saw band is located, effectively overcome in saw band transmission cutting occur wandering off, the problem such as shake.
This Novel cutting machine is also preferably designed with to assist and pushes away brick device, relevant connecting gear segmentation for transmitting haydite block in design is positioned at the both sides of saw band, haydite block becomes some pieces after first time transverse cuts, when longitudinally cutting, described connecting gear cannot to the monolithic haydite block movement of most end to realize cutting, design this Novel auxiliary boosting brick device thus, by push away brick subordinate pendulum and adjustable shelf move, push away brick portion to act on most end haydite block to be cut and to promote until it completes cutting, namely realize auxiliaryly pushing away brick dissection.Push away the reset of brick pusher brick portion to raise up and adjustable shelf retrogressing return, to wait for subsequent operation.
This Novel cutting machine is also preferably designed with device for recovering powder, this device for recovering powder is adapted to the structure of saw band and specialized designs, every bar saw band the close upper and lower end position of both sides band be equipped with a suction port, in cutting, worked by air draft mechanism, by every suction port, the dust be still trapped on the band of each side is reclaimed in time, effectively, thus avoid dust polluting environment problem, ensure that the normal transmission of saw band simultaneously and ensure high strength cutting performance.
Accompanying drawing explanation
Fig. 1 is the stereogram of this Novel ceramsite block cutting machine;
Fig. 2 is another stereogram (omitting frame periphery) of this Novel ceramsite block cutting machine;
Fig. 3 is the stereogram of this Novel ceramsite block cutting machine except frame and brace table;
Fig. 4 is the enlarged drawing of local A in Fig. 3;
Fig. 5 is another angle schematic diagram of Fig. 3;
Fig. 6 is the front view of Fig. 3;
Fig. 7 is the front view that single group becomes rail guide wheel;
Fig. 8 is the stereogram of the upper positioning guide wheel group of single group;
Fig. 9 is the stereogram of this Novel auxiliary boosting brick device;
Figure 10 is the top view of this Novel auxiliary boosting brick device.
Label declaration
Frame 1 switching door 11
Protective cover 12 brace table 2
Upper saw band wheels 31 times saw band wheels 32
Saw band 33 fixed head 34
Installation portion 35 embedding groove 351
Auricle 352 movable part 36
Hold out against regulation cock 37 driving mechanism 4
Motor 41 driving wheel 42
Driven pulley 43 pinch roller assembly 44
Upper change rail part 51 times change rail parts 52
Become rail guide wheel 510 fixed head 511
Connecting axle 512 nut 513
Deep groove ball bearing 514 circlip for shaft 515
Upper localization part 61 times localization parts 62
Positioning guide wheel 610 location-plate 611
Connecting plate 612 regulates fixed block 613
Bearing pin 614 Air blowing cleaning unit 7
Push away brick device 8 underframe 81
Slide rail 811 adjustable shelf 82
Pulley 821 pushes away brick driving mechanism 83
Tooth bar 831 gear 832
Motor 833 pushes away brick portion 84
Push away brick and harrow 840 rotating shafts 841
Auricle 842 push cylinder 85
Dust collection mechanism 91 on air draft mechanism 90
Dust storage chamber 911 suction port 912
Lower dust collection mechanism 92 dust storage chamber 921
Suction port 922
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, this case is described in further detail.
This case relates to a kind of Novel ceramsite block cutting machine, as shown in figures 1 to 6, mainly comprises frame 1, upper saw band wheels 31, lower saw band wheels 32 and some saw bands 33.
As seen in figures 3-6, upper saw band wheels 31 are provided with some band saw wheels, their levels upper end position being located at frame 1 in one line, and preferably, on this, saw band wheels 31 are covered by protective cover 12 and establish in addition closed protective.Lower saw band wheels 32 are provided with some band saw wheels, their levels lower end position being located at frame 1 in one line.Provide upper saw band wheels 31 and lower saw band wheels 32 in embodiment and be respectively provided with four band saw wheels.Saw band 33 is provided with some, and this number of some is corresponding with the band saw wheel number of upper saw band wheels 31/ time saw band wheels 32, is provided with four saw bands 33 in corresponding embodiment.Some the saw bands 33 one_to_one corresponding closed loop winding of this correspondence is between the upper and lower band saw wheel of correspondence of upper saw band wheels 31 and lower saw band wheels 31.
Described saw band 33 drives transmission by driving mechanism 4, this driving mechanism 4 can be in transmission connection with upper saw band wheels 31 or lower saw band wheels 32, provide preferred embodiment as shown in Fig. 3, Fig. 5, driving mechanism 4 and upper saw band wheels 31 are in transmission connection, this driving mechanism 4 comprises motor 41, driving wheel 42 and some groups of driven pulleys 43, some groups of driven pulley 43 one_to_one corresponding are coaxially arranged on each band saw wheel of lower saw band wheels 32, driving wheel 42 is located on the output shaft of motor 41, and this driving wheel 42 is in transmission connection by belt and some groups of driven pulleys 43.Drive driving wheel 42 to rotate by motor 41, via belt, driven pulley 43 transmission, corresponding band saw wheel can be driven to rotate.In the specific embodiment provided, driving mechanism 4 is provided with two groups, lays respectively at the both sides of saw band wheels 31, to balance the center of gravity of whole cutting machine.Often organizing driving mechanism 4 drives two groups of band saw wheels of saw band wheels 31 to rotate respectively, and driving wheel 42 is four groove belt pulleys, and driven pulley 43 is two groove belt pulleys.In order to strengthen belt transmission, between driving wheel 42 and driven pulley 43, be also provided with the pinch roller assembly 44 for regulating belt tension.
Preferably, in order to ensure saw band 33 winding degree of tension and realize flexible adjustable effect, the present invention is also provided with some groups of corresponding saw band governor motions in upper saw band wheels 31 or lower saw band wheels 32 place, provide embodiment, these some groups of saw band governor motions are located at lower saw band wheels 32 place, and the two is assembled on fixed head 34 jointly.Some band saw wheel one_to_one corresponding assemblings of some groups of saw band governor motions and lower saw band wheels 32, often this saw band governor motion comprises installation portion 35, movable part 36 and two and holds out against regulation cock 37.Installation portion 35 is provided with the embedding groove 351 of downward-extension, movable part 36 movable inlaying is in embedding groove 351, the corresponding band saw wheel of lower saw band wheels 32 is assembled on movable part 35, in embodiment, band saw wheel and movable part 35 lay respectively at the both sides of fixed head 34, then wheel shaft fixed head 34, installation portion 35 all offered for band saw wheel runs through and the adjustment hole regulated.The auricle 352, two that on installation portion 35, the both sides up and down of corresponding embedding groove 351 are provided with two band keyholes holds out against regulation cock 37 and to be arranged in respectively on two auricles 352 and to hold out against movable part 36 up and down respectively.Movable part 36 is up and down and hold out against regulation cock 37 by two and hold out against in embedding groove 351, can realize the up-down adjustment of band saw wheel and locate, carrying out the degree of tension of flexible modulation saw band 33 winding thus.
During the work of this Novel ceramsite block cutting machine, the transmission of each saw band 33 is driven to form single multiple tracks cutter by driving mechanism, haydite block to be cut is sent here by relevant connecting gear, opposite side is pushed to gradually from the side of cutter, namely efficient, smooth dissection is realized, the thickness of saw band 33 is thin and little with haydite block contact surface in cutting, bring little, the little feature of cutting rubbing power of cutting seam, cutting force is splendid, the noise produced in cutting is minimum, and can not cause dust from flying and cause dust pollution.Cutter of the present invention are designed to single row configuration, and advantage is that single cutter frictional resistance is little, but also is comparatively beneficial to relevant connecting gear matching design.
Preferably, skid in saw band 33 transmission and affect cutting problem, in design, the diameter of the band saw wheel of upper saw band wheels 31 and lower saw band wheels 32 is the bigger the better, but large diameter band saw wheel can strengthen again the cutting width of saw band 33, specific cutting width cannot be met, particularly the requirement of less cutting width.For this problem, the present invention is arranging large scale band saw wheel to weaken on the basis of slippage problems, also design saw band especially and become the requirement that rail device realizes the specific less cutting width of saw band, and this cutting width can do any adjustment as required.
During described change rail device is arranged, need to be inclined to set under described some saw bands 33 nature, specifically need to adjust the position of upper saw band wheels 31 and lower saw band wheels 32, even if upper saw band wheels 31 and lower saw band wheels 32 are in shifting to install up and down (as shown in Figure 6), relatively go up side that saw band wheels 31 depart from for right side with these lower saw band wheels 32, then opposite side is left side.Each saw band 33 has included left side band M and right side band N, and correspondence is above-mentioned to be shifted to install, and under nature, the left side band M of each saw band 33 and right side band N is in extending toward right bank from top to bottom.Saw band becomes rail device and comprises change rail part 51 and lower change rail part 52, on this, change rail part 51 and lower change rail part 52 include level some groups of change rail guide wheels in one line (wherein the change rail guide wheel of upper change rail part 51 is see label in Fig. 7 510), and upper change rail part 51 is corresponding with the number of saw band 33 with the respective some groups of group numbers becoming rail guide wheels of lower change rail part 52.Some groups of upper change rail part 51 become rail guide wheel 510 one_to_one corresponding top and are located on the left surface of left side band M of some saw bands 33, and rail guide wheel 510 pushes up the position of establishing and is as the criterion in vertically extended to make being with M to become rail on the left of this.Some groups of lower change rail part 52 become rail guide wheel one_to_one corresponding top and are located on the right flank of right side band N of some saw bands 33, become the position of establishing on rail guide wheel top and are as the criterion in vertically extended to make being with N to become rail on the right side of this.
Further, in order to strengthen the smooth and easy effect becoming rail, the often group of described upper change rail part 51 and lower change rail part 52 becomes rail guide wheel and comprises at least two (being two in embodiment), and these at least two change rail guide wheels are arranged with folk prescription formula ladder of turning right from top to bottom.Rail guide wheel one mounting means is become as Fig. 7 provides often group, list group change rail guide wheel act becoming rail part 51 is example, the package assembly that single group becomes rail guide wheel mainly comprises fixed head 511 and two connecting axles 512, two become rail guide wheels 510 is coordinated by deep groove ball bearing 514 and circlip for shaft 515 and is assembled on two connecting axles 512 respectively, and this two connecting axle 512 is locked on fixed head 511 jointly by nut 513.
Preferably, saw band 33 has certain development length, by various power effect in cutting, unavoidably there will be wander off, the problem such as shake, can affect thus saw band 33 cut in cutting dynamics, cutting stability, and cutting accuracy.In this, the present invention also devises saw band positioner especially, in saw band 33, determine effective cutting part, and saw band positioner comprises the upper positioning guide wheel group 61 of the upper and lower end parts being located at this effective cutting part respectively and lower positioning guide wheel group 62.
Every saw band 33 includes both sides band (M, N).Upper localization part 61 comprises the upper positioning guide wheel group of plural groups (twice of saw band 33 number) of locating the band upper end, both sides of some saw bands 33 for one_to_one corresponding, and lower localization part 62 comprises locates positioning guide wheel group under the plural groups (twice of saw band 33 number) of the band lower end, both sides of some saw bands 33 for one_to_one corresponding.Often go up positioning guide wheel group and lower positioning guide wheel group all has two positioning guide wheels (wherein going up the positioning guide wheel of localization part 61 see label in Fig. 8 610) be clamped in side by side on band two sides, each side.Guaranteeing, under the smooth and easy transmission prerequisite of saw band, to carry out optimization location by each group of two positioning guide wheels to the upper and lower end parts of the live part of saw band, effectively overcome in saw band transmission cutting occur wandering off, the problem such as shake.
Further, in order to realize the adjustability of each group of two positioning guide wheel location saw bands, the present invention respectively organizes two positioning guide wheels also by a re-pitching unit assembling.As Fig. 8 lifts upper localization part 61 for example, this is often organized re-pitching unit and comprises location-plate 611, two connecting plate 612 and two bearing pin regulons, and often this bearing pin adjustment unit specifically comprises and regulates fixed block 613 and bearing pin 614.Often organizing two positioning guide wheels 610 is respectively movably arranged on location-plate 611 by connecting plate 612 in left and right side by side, two regulate fixed block 613 to be separately fixed at the both sides of location-plate 611, two bearing pins 614 are locked on two adjustment fixed blocks 613 respectively, and inner end holds the lateral border of connecting plate 612 respectively.In embodiment, the bearing pin 614 of every bearing pin regulon is provided with upper and lower two groups.Amplitude is held out against by what regulate both sides bearing pin 614 pairs of connecting plates 612 in this, can spacing between simple and easy adjustment two positioning guide wheel 610, realize the adjustable effect in the location of saw band 33.
Preferably, haydite block carries out transverse and longitudinal cutting twice, and when carrying out first time transverse cuts, haydite block is en-block construction, and the relevant connecting gear being positioned at saw band both sides can carry out coherent transmission to haydite block and cut.When carrying out second time and longitudinally cutting, haydite block has been side by side some pieces, in cutting, a haydite block of most end cannot accept both sides relevant connecting gear and by its power transmission.Also be designed with for the present invention of this problem and special auxiliaryly push away brick device 8.
Described assisting pushes away brick device 8 as shown in figs. 9-10, and it is located in the frame 1 of cutting machine, mainly comprises pedestal 81, adjustable shelf 82 and pushes away brick portion 83.Adjustable shelf 82 adjustable shelf is located on pedestal 81, concrete, and pedestal 81 is provided with two slide rails 811, and adjustable shelf 82 is provided with the two groups of pulleys 821 slided along two slide rails 811.By the mating reaction of slide rail 811 and pulley 821, adjustable shelf 82 moves around smoothly on pedestal 81.Pedestal 81 be provided with drive adjustable shelf 82 move around push away brick driving mechanism 83.This pushes away brick driving mechanism 83 1 preferred embodiment as shown in Figure 3, and comprise tooth bar 831, gear 832 and motor 834, tooth bar 831 is provided with two, extended along adjustable shelf 82 moving direction on two curb girders being located at pedestal 81 respectively.Gear 832 is provided with two groups, and they to be located on adjustable shelf 82 and to engage each other with described two tooth bars 831 respectively.Motor 833 is in transmission connection by drive (not shown) and gear 832.Drive two gears 832 to walk along tooth bar 831 by motor 833 via drive, final drive adjustable shelf 82 moves horizontally and pushes away brick.
The described brick portion 84 that pushes away preferably is made up of some brick rakes 840 that pushes away be arranged side by side.This link pushing away brick portion 84 is contained on adjustable shelf 82 by rotating shaft 841 rotating group, and this adjustable shelf 82 is provided with the rotary drive mechanism driving rotating shaft 841 to rotate.This rotary drive mechanism is specially a push cylinder 85, and the cylinder body of this push cylinder 85 is located on adjustable shelf 82, and rotating shaft 841 is provided with an attachment lug 842, and the piston rod end of push cylinder 85 is rotatably connected on attachment lug 842.By the telescopic action of the piston rod of push cylinder 85, linked by attachment lug 842, rotating shaft 841 can be driven to rotate, final drive pushes away brick portion 84 and 841 raises pendulum around the shaft.
Assist and push away the lateral location that brick device 8 is located at the top end of frame 1, its original state, adjustable shelf 82 retreats and pushes away brick portion 84 and faces upward to horizontal level.Haydite block (some pieces are arranged side by side along cut direction) through transverse cuts is conveyed into cutting machine from the auxiliary below pushing away brick device 8, treat that the haydite block of most end is crossed and push away brick portion 84, push away the rear of brick portion 84 lap portion haydite block, moved from adjustable shelf 82 toward pushing away brick direction afterwards, relevant connecting gear is coordinated to push the cutting of haydite block by pushing away brick portion 84, when the haydite block cutting of most end, promote the haydite block of this most end is cut primarily of pushing away brick portion 84 and send on the relevant connecting gear of rear side.After single pushes away brick, push away brick portion 44 and reset and to raise up and adjustable shelf 82 retreats return, to wait for subsequent operation.
Preferably, be correlated with between connecting gear and be provided with brace table 2, for playing front and back undertaking effect in the front and back of the corresponding described segmentation in described saw band 33 place.Described brace table 2 to be connected with in frame 1 and to be positioned at above lower saw band wheels 32, in order to realize the winding of saw band 33 closed loop, this brace table 2 offers the some to saw band hole group (not shown) of the paired setting run through for some saw bands 33.Preferably; the both sides of brace table 2 are respectively provided with the hang plate toward having a down dip; the setting of this hang plate is used for cover and sets saw band wheels 32 with to its in addition closed protective, and more mainly guided toward both sides by the disintegrating slag dropped in cutting and collect, to avoid disintegrating slag to pile up, impact is cut.Separately, the both sides of frame 1 are also provided with switching door 11, and during cutting, this switching door 11 is closed, and are beneficial to safe cutting operation; When not cutting, by opening switching door 11, Convenient inspection maintenance or other operations can be carried out.
Preferably, described saw band 33, when cutting haydite block is made in transmission, inevitably produces dust, if now do not carry out collection to dust to reclaim, one is to pollute production environment, and two is that dust circulates with saw band transmission, saw band transmission can be affected, and saw band cutting performance can be affected.Thus for this problem, design the device for recovering powder that the present invention is exclusively used in haydite block cutting machine.
As shown in Figure 2, device for recovering powder is located in frame 1, and it comprises air draft mechanism 90, upper dust collection mechanism 91 and lower dust collection mechanism 92.Air draft mechanism 90 has inlet scoop, and two-way is divided in this inlet scoop, and what this two-way connected upper dust collection mechanism 91 and lower dust collection mechanism 92 respectively respectively by ventilation shaft goes out dirt end.Upper dust collection mechanism 91 and lower dust collection mechanism 92 are located at the lateral location of the close upper and lower end of saw band 33 respectively.On this, dust collection mechanism 91 and lower dust collection mechanism 92 are respectively equipped with several suction ports 911,921, and this several suction port 911,921 difference one_to_one corresponding is arranged towards the both sides band of some saw bands 33.Preferably, upper dust collection mechanism 911 and lower dust collection mechanism 912 are respectively provided with the dust storage chamber 912,922 of a strip, and several suction ports 911 described are located on dust storage chamber 912 abreast, and in like manner several suction ports 921 described are located on dust storage chamber 922 abreast.
During the work of haydite block cutting machine, the air draft mechanism 90 of device for recovering powder is opened, each suction port 911,921 of dust collection mechanism 91 and lower dust collection mechanism 92 is made all to produce dust suction wind-force, in saw band 33 transmission cutting process, by every suction port, the dust be still trapped on each side band (M, N) is reclaimed in time, effectively, the dust that each suction port 911,921 absorbs after dust storage chamber 912,922 collects, then is sent through respective ventilation shaft.Described upper and lower two groups of dust collection mechanisms coordinate dust suction ensure that the normal transmission of saw band 33 and ensure high strength cutting performance, it also avoid the problem that dust atmosphere pollutes.
The foregoing is only the preferred embodiments of the present invention, all equalizations done with the claims in the present invention scope change and modify, and all should belong to the scope of the claims in the present invention.
Claims (10)
1. a Novel ceramsite block cutting machine, is characterized in that: comprise frame, upper saw band wheels, lower saw band wheels and some saw bands; The described upper saw band wheels level upper end position being located at described frame in one line, the described lower saw band wheels level lower end position being located at described frame in one line; Between the upper and lower band saw wheel of correspondence of the winding of described some saw band one_to_one corresponding closed loops saw band wheels and lower saw band wheels on described; Described upper saw band wheels or lower saw band wheels upper driving are connected with the driving mechanism driving it to rotate.
2. a kind of Novel ceramsite block cutting machine as claimed in claim 1, is characterized in that: described upper saw band wheels and lower saw band wheels are presented down and shifted to install, the side of departing from the relatively described upper saw band wheels of these lower saw band wheels is for right side, then opposite side is left side; Described some saw bands respectively include left side band and right side band; Described frame is also provided with saw band and becomes rail device, this saw band becomes rail device and comprises change rail part and lower change rail part, on this, change rail part and lower change rail part include level some groups of change rail guide wheels in one line, some groups of wherein said upper change rail part become rail guide wheel one_to_one corresponding top and are located on the left surface of left side band of described some saw bands, become rail in vertically extended to make band on the left of this; Some groups of described lower change rail part become rail guide wheel one_to_one corresponding top and are located on the right flank of right side band of described some saw bands, become rail in vertically extended to make band on the right side of this.
3. a kind of Novel ceramsite block cutting machine as claimed in claim 2, is characterized in that: often organize described change rail guide wheel and comprise at least two, and these at least two change rail guide wheels are arranged with folk prescription formula ladder of turning right from top to bottom.
4. a kind of Novel ceramsite block cutting machine as claimed in claim 1, is characterized in that: every described saw band includes both sides band; Described frame is also provided with saw band positioner, this saw band positioner comprises localization part and lower localization part, on this localization part comprise for one_to_one corresponding location described some saw bands band upper end, both sides plural groups on positioning guide wheel group, described lower localization part comprise for one_to_one corresponding location described some saw bands band lower end, both sides plural groups under positioning guide wheel group; Every described upper positioning guide wheel group and lower positioning guide wheel group all have two positioning guide wheels be clamped in side by side on band two sides, described side.
5. a kind of Novel ceramsite block cutting machine as claimed in claim 4, it is characterized in that: two positioning guide wheels often organizing described upper positioning guide wheel group or lower positioning guide wheel group are respectively movably arranged on same location-plate by a plate, on this location-plate, described in corresponding two, the outside of connecting plate is respectively provided with one for holding out against the bearing pin regulon of corresponding described connecting plate.
6. a kind of Novel ceramsite block cutting machine as claimed in claim 1, is characterized in that: described frame is also provided with and auxiliary pushes away brick device, and this is auxiliary pushes away brick device and mainly comprise pedestal, adjustable shelf and push away brick portion; Described adjustable shelf is actively installed on described pedestal, this pedestal be provided with drive described adjustable shelf move around push away brick driving mechanism; The described link pushing away brick portion is assembled on described adjustable shelf by an axis of rotation, and this adjustable shelf is provided with the rotary drive mechanism driving described rotating shaft to rotate.
7. a kind of Novel ceramsite block cutting machine as claimed in claim 6, it is characterized in that: described in push away brick driving mechanism and comprise tooth bar, gear and motor, described tooth bar to be located on described pedestal and extended along described adjustable shelf moving direction, described gear to be located on described adjustable shelf and to engage each other with described tooth bar, and described motor is in transmission connection by drive and described gear; Described rotary drive mechanism is a push cylinder, and the cylinder body of this push cylinder is located on described adjustable shelf, and described rotating shaft is provided with an attachment lug, and the piston rod end of described push cylinder is rotatably connected on described attachment lug.
8. a kind of Novel ceramsite block cutting machine as claimed in claim 1, is characterized in that: every described saw band includes both sides band; Described frame is also provided with device for recovering powder, and this device for recovering powder comprises air draft mechanism, upper dust collection mechanism and lower dust collection mechanism; What the inlet scoop of described air draft mechanism divided two-way to connect described upper dust collection mechanism and lower dust collection mechanism respectively goes out dirt end; Described upper dust collection mechanism and lower dust collection mechanism are located at the lateral location of the close upper and lower end of described saw band respectively, and on this, dust collection mechanism and lower dust collection mechanism are respectively equipped with one_to_one corresponding several suction ports towards the both sides band of described some saw bands.
9. a kind of Novel ceramsite block cutting machine as claimed in claim 8, is characterized in that: described upper dust collection mechanism and lower dust collection mechanism are respectively provided with the dust storage chamber of a strip, this dust storage chamber has been arranged side by side several suction ports described.
10. a kind of Novel ceramsite block cutting machine as claimed in claim 1, is characterized in that: described upper saw band wheels or lower saw band wheels are located on a fixed head, and on this fixed head, horizontal Tile is provided with some groups of saw band governor motions; Often this saw band governor motion comprises an installation portion, and a movable part and two holds out against regulation cock; Described installation portion is provided with the embedding groove of downward-extension, and described movable part movable inlaying is in described embedding groove, and the corresponding band saw wheel of described upper saw band wheels or lower saw band wheels is assembled on described movable part; On described installation portion, the both sides up and down of corresponding described embedding groove are provided with the auricle of two band keyholes, and described two hold out against regulation cock to be arranged in respectively on described two auricles and to hold out against described movable part up and down respectively.
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| CN201510062526.7A CN104608257B (en) | 2015-02-06 | 2015-02-06 | A kind of Novel ceramsite block cutting machine |
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| CN201510062526.7A CN104608257B (en) | 2015-02-06 | 2015-02-06 | A kind of Novel ceramsite block cutting machine |
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| CN104608257A true CN104608257A (en) | 2015-05-13 |
| CN104608257B CN104608257B (en) | 2017-01-04 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108015913A (en) * | 2017-12-01 | 2018-05-11 | 重庆成维轻质墙板有限公司 | Haydite block cutter device |
| CN114147812A (en) * | 2021-10-12 | 2022-03-08 | 浙江格铭工艺品有限公司 | Building blocks production is with cutting device |
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| TW235268B (en) * | 1994-08-25 | 1994-12-01 | Hwa-Shin Jan | A stone horizontal diamond band saw |
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| CN202293059U (en) * | 2011-10-18 | 2012-07-04 | 黄炳福 | Cutting production line for foaming concrete building block |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108015913A (en) * | 2017-12-01 | 2018-05-11 | 重庆成维轻质墙板有限公司 | Haydite block cutter device |
| CN114147812A (en) * | 2021-10-12 | 2022-03-08 | 浙江格铭工艺品有限公司 | Building blocks production is with cutting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104608257B (en) | 2017-01-04 |
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