CN111605087A - Gypsum board cutting device - Google Patents
Gypsum board cutting device Download PDFInfo
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- CN111605087A CN111605087A CN202010564877.9A CN202010564877A CN111605087A CN 111605087 A CN111605087 A CN 111605087A CN 202010564877 A CN202010564877 A CN 202010564877A CN 111605087 A CN111605087 A CN 111605087A
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- oil
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/005—Devices for the automatic drive or the program control of the machines
Abstract
The invention relates to a gypsum board cutting device which comprises a right-end conveying plate, a left-end conveying plate, a guide wheel, an upper end plate, a lower end plate, a hydraulic cylinder, a fixed connecting piece, a motor, an oil tank, an electric control cabinet and the like. The front and rear edges of the right-end conveying plate and the left-end conveying plate are provided with guide wheels, an intermediate operation chamber is arranged between the right-end conveying plate and the left-end conveying plate, the lower end plate is positioned in the intermediate operation chamber, an upper end plate and a hydraulic cylinder are arranged above the lower end plate, the hydraulic cylinder and the lower end plate are fixedly connected through a fixed connecting piece, a screw rod is arranged on an output shaft of a motor, the screw rod is in threaded connection with the fixed connecting piece, and an oil tank and an electric control cabinet are arranged behind. The gypsum board cutting device is reasonable in design, accurate in gypsum board length measurement, neat in gypsum board cuts, capable of directly polishing the cuts and high in integration of process steps.
Description
Technical Field
The invention belongs to the technical field of gypsum board production equipment, and particularly relates to a gypsum board cutting device.
Background
The paper-faced gypsum board has the advantages of light weight, good flatness, convenience in construction and installation, excellent fireproof performance, low production energy consumption and the like, and is mainly used as an inner partition wall and an indoor ceiling material of a building. Along with the continuous acceleration of wall material innovation and the continuous increase of building demand, the demand of gypsum boards is also increasing year by year. The paper-surface gypsum board is made up by using building gypsum as main raw material, adding fibre and additive, adding water and stirring to obtain slurry, pouring it on the paper surface, forming and covering with upper layer paper. After the slurry is solidified and formed, the production of the gypsum board is finished through the working procedures of cutting, drying, edge sawing and stacking. Because the cutting precision directly influences the proceeding of the edge sawing process, the waste caused by the loss of the edge sawing waste materials can be reduced to the maximum extent by improving the cutting precision. Therefore, the research on the cutting-off process can effectively improve the economic benefit of enterprises.
At present, a cutting machine operator on a gypsum board production line utilizes electromechanical control to cut. The power transmitted by the motor is transmitted to the lower cutter shaft of the cutting machine through a speed reducer, a belt wheel and the like. The power on the lower cutter shaft is transmitted to the upper cutter shaft by the gear through a group of intermediate wheel mechanisms. At the moment, the upper cutter shaft and the lower cutter shaft rotate simultaneously, and when the cutter points on the upper cutter shaft and the lower cutter shaft rotate to opposite positions simultaneously, the gypsum board is cut off.
The electric part controls the fixed-length cutting of the gypsum board, the linear rotating speeds of the upper and lower tool tips and the displacement speed of the gypsum board keep synchronous, and the upper and lower cutter shafts rotate exactly for one circle when the gypsum board is cut. The cutting machine cuts off the front section of gypsum board from the whole gypsum board blank after the tool tip of the cutting machine is inserted into the running continuous gypsum board, so that the edges on the two long sides of the gypsum board are jagged and irregular, and the finished product of the gypsum board can be obtained after the edges are cut after being dried.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the invention overcomes the defects of the prior art and provides the gypsum board cutting device which has the advantages of reasonable design, accurate gypsum board length measurement, regular gypsum board cuts, direct polishing of the cuts and high integration level of process steps.
The technical scheme adopted by the invention for solving the problems in the prior art is as follows:
a gypsum board cutting device comprises an upper end plate, a lower end plate, a hydraulic cylinder, a motor and an oil tank.
The upper end plate sets up directly over the lower end plate, and the pneumatic cylinder sets up in upper end plate center top, the upper end plate center fixedly connected with push rod that makes progress, the push rod wear to establish to the pneumatic cylinder inside, push rod top fixedly connected with piston.
The inside hydraulic pressure chamber and the weeping chamber of being equipped with from top to bottom in proper order of pneumatic cylinder, hydraulic pressure chamber and weeping chamber through connection, hydraulic pressure chamber diameter be greater than weeping chamber diameter, the piston slide from top to bottom and locate hydraulic pressure intracavity portion, piston diameter the same with hydraulic pressure chamber diameter, the push rod periphery on the cover be equipped with thrust spring III, thrust spring III set up inside the pneumatic cylinder, thrust spring III upper end and piston fixed connection, the III lower extreme of thrust spring and weeping chamber bottom fixed connection, pneumatic cylinder left side fixedly connected with bracing piece, the bracing piece below is equipped with limit switch III.
Upper end plate below fixedly connected with plug-in strip, the plug-in strip terminal surface on be equipped with rectangular displacement hole, displacement downthehole portion wear to be equipped with the displacement board, the displacement board can slide from top to bottom in displacement hole inside, displacement board left end face protruding be equipped with touch panel left, touch panel is located limit switch III pendulum rod directly over, the displacement board about both ends each have a clamp plate, leave the space in the middle of two clamp plates, the space width is greater than plug-in strip thickness, upper end plate and displacement board between be equipped with thrust spring I, under the promotion of thrust spring I, the displacement board is located displacement hole bottom, the clamp plate bottom surface is less than plug-in strip cutting edge position.
The lower end plate front and back both ends respectively be equipped with a fixed link pole, the fixed link pole constitute by vertical pole and two horizon bars at both ends about the vertical pole, fixed link pole upper end horizon bar and pneumatic cylinder fixed connection, fixed link pole lower extreme horizon bar and lower end plate fixed connection.
The motor output shaft is connected to the right and is provided with a screw rod, the screw rod is in threaded connection with a vertical rod on the rear end fixed connecting rod, and limit stops are arranged at the left end and the right end of the screw rod respectively.
Lower extreme inboard in the middle of be equipped with the slide, slide top be equipped with the abrasive disc slide, abrasive disc slide and slide through connection, abrasive disc slide top opening be located lower extreme board up end, the slide preceding terminal surface indent have a front end limit switch chamber, front end limit switch intracavity portion is equipped with limit switch I, the I ejector pin end of limit switch locate inside the slide, slide rear end face indent have a rear end limit switch chamber, rear end limit switch intracavity portion is equipped with limit switch II, II ejector pin ends of limit switch locate inside the slide, the slide left and right sides respectively be equipped with a ejector pad chamber, two ejector pad chambers and slide through connection, right-hand member ejector pad intracavity portion erect screw rod I, I end of screw rod and I output shaft of motor, the left end ejector pad intracavity portion erect the slide bar.
The inside slider that slides of slide be equipped with, slider left side and right side symmetry be equipped with the ejector pad, the ejector pad slide and locate ejector pad intracavity portion, the ejector pad cover of right-hand member is established in I outside of screw rod, the ejector pad and the I threaded connection of screw rod of right-hand member, the ejector pad cover of left end is established outside the slide bar, the ejector pad and the slide bar sliding connection of left end, slider top be equipped with the abrasive disc, the abrasive disc slide locate inside the abrasive disc slide.
The oil tank is characterized in that an oil pump is arranged above the oil tank, an oil inlet of the oil pump is inserted into the oil tank, an oil outlet of the oil pump is connected with an oil inlet pipe in a penetrating manner, the oil inlet pipe is connected with a hydraulic cavity in a penetrating manner, an inlet of the oil inlet pipe is positioned on the top surface of the hydraulic cylinder, a solenoid valve I is arranged on the oil inlet pipe, the oil tank is connected with an upper end oil return pipe, a middle oil return pipe and an oil leakage oil return pipe in a penetrating manner, the upper end oil return pipe is connected with the hydraulic cavity in a penetrating manner, an oil outlet of the upper end oil return pipe is positioned on the top surface of the hydraulic cylinder, a solenoid valve II is arranged on the upper end oil return pipe, the middle oil return pipe is connected with the hydraulic cavity in a penetrating manner, an oil outlet of, the protective sleeve is characterized in that a touch switch is arranged above the inner part of the protective sleeve, an elastic bag is arranged below the inner part of the protective sleeve, and the elastic bag is communicated with the middle oil return pipe.
The electromagnetic valve I, the electromagnetic valve II and the electromagnetic valve III are close to the hydraulic cylinder,
the oil leakage return pipe is communicated with the leakage cavity, and the bottom surface of an oil inlet of the oil leakage return pipe is flush with the bottom surface of the leakage cavity.
The right side of the oil tank is provided with an electric control cabinet, and a control device and a power supply device are arranged in the electric control cabinet.
The motor I, the limit switch II, the limit switch III, the motor, the oil pump, the electromagnetic valve I, the electromagnetic valve II, the electromagnetic valve III, the electromagnetic valve IV and the power supply device are respectively electrically connected with the control device.
Preferably, still include right end carriage, left end carriage, leading wheel. The right-hand member carriage right side have connected gradually leading truck and link, the link is connected with the gypsum board production line, the link width is greater than right-hand member carriage width, both sides terminal surface is the arc terminal surface of mutual symmetry around the leading truck, leading truck left end width is the same with right-hand member carriage width, leading truck right-hand member width is the same with the link width.
The supporting seats are symmetrically arranged in front of and behind the upper end face of the right-end conveying frame, the idler wheels are arranged between the two mutually-symmetrical supporting seats, a gap is reserved between each idler wheel and the upper end face of the right-end conveying frame, a rotating shaft is arranged at each of the front end and the rear end of each idler wheel, each rotating shaft is inserted into the corresponding supporting seat, an angular displacement sensor is arranged on the rear end face of the rear supporting seat, and a connecting shaft on the angular displacement sensor is fixedly connected with the rotating.
The guide wheels are arranged on the edges of the front side and the rear side of the upper end face of the right end conveying frame, the guide frame, the connecting frame and the left end conveying frame, the middle shafts are inserted in the axial direction of the guide wheels, the guide wheels freely rotate around the middle shafts, the middle shafts are arranged on the right end conveying frame, the guide frame, the connecting frame and the left end conveying frame respectively, the upper ends of the middle shafts are provided with limiting baffle plates, the limiting baffle plates are located above the guide wheels, and the guide wheels are prevented from being separated from the middle shafts.
The height of the right-end conveying frame is the same as that of the left-end conveying frame, a middle operation chamber is arranged between the right-end conveying frame and the left-end conveying frame at intervals, a connecting frame is respectively arranged at the middle position of the front end face and the middle position of the rear end face of the middle operation chamber, and the right-end conveying frame and the left-end conveying frame are fixedly connected through the connecting frame.
The lower end plate is arranged in the middle operation chamber, and the upper end face of the lower end plate is flush with the upper end face of the left end conveying frame and the upper end face of the right end conveying frame.
The motor is fixedly connected with the rear end face of the left end conveying frame through the motor supporting frame, the front end face of the left end conveying frame is fixedly connected with the optical axis supporting frame, the optical axis supporting frame is fixedly connected with a supporting shaft which is horizontally arranged, and the vertical rod on the front fixed connecting rod is sleeved on the supporting shaft.
The oil tank is positioned behind the right-end conveying frame.
The angular displacement sensor is electrically connected with the control device.
Preferably, 3 rollers are uniformly distributed on the right-end conveying frame.
Preferably, a deslagging port is arranged below the rear end of the slide way, and the deslagging port is used for connecting the slide way with the outside of the lower end plate in a through manner.
Preferably, the front end surface and the rear end surface of the grinding plate are provided with cutting edges.
Preferably, the middle oil return pipe is connected with a pressure relief pipe in a through mode, the joint of the pressure relief pipe and the middle oil return pipe is located between the two pressure regulating valves, the tail end of the pressure relief pipe penetrates through the oil tank, and the pressure relief pipe is provided with an electromagnetic valve IV.
Preferably, the oil inlet pipe, the upper end oil return pipe and the middle oil return pipe are provided with two pipe clamps, one pipe clamp fixes the left ends of the oil inlet pipe, the upper end oil return pipe and the middle oil return pipe on the fixed connecting rod, and the other pipe clamp fixes the right ends of the oil inlet pipe, the upper end oil return pipe and the middle oil return pipe on the oil tank.
Compared with the prior art, the invention has the following beneficial effects:
(1) the advancing length of the gypsum board is detected through the three angular displacement sensors, and the length measurement of the gypsum board is accurate.
(2) Before using the plug-in strip to cut off the gypsum board, the clamp plate presss from both sides the gypsum board on incision both sides tightly with the lower end plate, and when the plug-in strip cutting like this, the gypsum board can not the perk, and the lower part also has the support, and the effectual gypsum board incision of having guaranteed levels.
(3) Can polish the incision after cutting the gypsum board, simplify the process steps in the gypsum board production later stage, reduction in production cost.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a top view of a board cutting machine with edge grinding function for a gypsum board production line according to the present invention,
figure 2 is a rear view of the present invention,
figure 3 is a cross-sectional view of plane a-a of the present invention,
figure 4 is a cross-sectional view taken along plane B-B of the present invention,
figure 5 is a cross-sectional view through plane C-C of the present invention,
figure 6 is a cross-sectional view taken along plane D-D of the present invention,
figure 7 is a cross-sectional view through plane E-E of the present invention,
figure 8 is a cross-sectional view through plane F-F of the present invention,
FIG. 9 is a sectional view taken along plane G-G of the present invention.
In the figure: 1-right end conveying frame, 1 a-guide frame, 1 b-connecting frame, 1 c-supporting seat, 1 d-roller, 1d 1-rotating shaft, 1 e-angular displacement sensor and 1e 1-connecting shaft;
2-a left end conveying frame, 2 a-a middle operation chamber, 2 b-a connecting frame, 2 c-an optical axis supporting frame, 2 d-a supporting shaft and 2 e-a motor supporting frame;
3-a guide wheel, 3 a-a limit baffle and 3 b-an intermediate shaft;
4-upper end plate, 4 a-push rod, 4a 1-piston, 4 b-knife switch, 4b 1-displacement hole, 4 c-displacement plate, 4 d-pressure plate, 4 e-touch plate and 4 f-thrust spring I;
5-a lower end plate, 5 a-a slide way, 5a 1-a grinding sheet slide way, 5a 2-a deslagging port, 5 b-a push block cavity, 5 c-a screw I, 5c 1-a motor I, 5 d-a slide bar, 5 e-a front end limit switch cavity, 5e 1-a limit switch I, 5 f-a rear end limit switch cavity and 5f 1-a limit switch II;
6-hydraulic cylinder, 6 a-hydraulic cavity, 6 b-leakage cavity, 6 c-thrust spring III, 6 d-support rod and 6 e-limit switch III;
7-fixed connecting rod;
8-motor, 8 a-screw and 8 b-limit stop;
9-oil tank, 9 a-oil pump, 9a 1-oil inlet pipe, 9a 2-solenoid valve I, 9 b-upper end oil return pipe, 9b 1-solenoid valve II, 9 c-middle oil return pipe, 9c 1-solenoid valve III, 9c 2-pressure regulating valve, 9c 3-protective sleeve, 9c 4-touch switch, 9c 5-elastic bag, 9 d-oil leakage oil return pipe, 9 e-pressure relief pipe, 9e 1-solenoid valve IV;
10-an electric control cabinet, 10 a-a power supply device and 10 b-a control device;
11-slide block, 11 a-push block, 11 b-grinding plate;
12-pipe clamp.
Detailed Description
The attached drawings are the best embodiment of the gypsum board cutting device, and the invention is further described in detail in the following with the attached drawings.
Shown by attached figures 1 and 2, a gypsum board cutting device comprises a right end conveying frame 1, a left end conveying frame 2, a guide wheel 3, an upper end plate 4, a lower end plate 5, a hydraulic cylinder 6, a motor 8 and an oil tank 9.
The right side of the right end conveying frame 1 is sequentially connected with a guide frame 1a and a connecting frame 1b, the connecting frame 1b is connected with a gypsum board production line, and the width of the connecting frame 1b is larger than that of the right end conveying frame 1. The front and back end surfaces of the guide frame 1a are symmetrical arc end surfaces, the width of the left end of the guide frame 1a is the same as that of the right end conveying frame 1, and the width of the right end of the guide frame 1a is the same as that of the connecting frame 1 b.
The front and back bilateral symmetry of the upper end face of the right-end conveying frame 1 is provided with supporting seats 1c, idler wheels 1d are arranged in the middle of the two mutually symmetrical supporting seats 1c, and three idler wheels 1d are uniformly distributed on the right-end conveying frame 1.
A gap is reserved between the roller 1d and the upper end surface of the right-end conveying frame 1. The front end and the rear end of the roller 1d are respectively provided with a rotating shaft 1d1, and the rotating shaft 1d1 is inserted in the supporting seat 1 c. The roller 1d rotates around the axis of the rotation shaft 1d 1. An angular displacement sensor 1e is arranged on the rear end face of the rear supporting seat 1c, and a connecting shaft 1e1 on the angular displacement sensor 1e is fixedly connected with a rotating shaft 1d 1. The angular displacement sensor 1e can detect the angle of rotation of the roller 1d, and the value of the angle is divided by 360 ° and multiplied by the diameter of the roller 1d, and the obtained value is the travel length of the asbestos board below the roller 1 d.
All be equipped with leading wheel 3 on the border of both sides around right-hand member carriage 1, leading truck 1a, link 1b and left end carriage 2 up end, leading wheel 3 axial direction is inserted and is equipped with jackshaft 3b, and leading wheel 3 centers on jackshaft 3b free rotation, and jackshaft 3b sets up respectively on right-hand member carriage 1, leading truck 1a, link 1b and left end carriage 2. Spacing baffle 3a is located leading wheel 3 top, and spacing baffle 3a avoids leading wheel 3 to break away from jackshaft 3 b.
The right end conveying frame 1 and the left end conveying frame 2 are the same in height, and a middle operation chamber 2a is arranged between the right end conveying frame 1 and the left end conveying frame 2. The middle operation room 2a is provided with a connecting frame 2b at the middle position of the front end surface and the middle position of the rear end surface respectively, and the right end conveying frame 1 and the left end conveying frame 2 are fixedly connected by the connecting frame 2 b.
As shown in fig. 3 and 4, the lower end plate 5 is disposed inside the middle operation chamber 2a, and an upper end surface of the lower end plate 5 is flush with an upper end surface of the left end carriage 1 and an upper end surface of the left end carriage 2. The upper end plate 4 is arranged right above the lower end plate 5, and the length of the lower end plate 5 is larger than that of the upper end plate 4. Pneumatic cylinder 6 sets up in upper end plate 4 central top, upper end plate 4 center fixedly connected with push rod 4a that makes progress, push rod 4a wear to establish to pneumatic cylinder 6 inside, push rod 4a top fixedly connected with piston 4a 1.
The hydraulic cylinder 6 is internally provided with a hydraulic cavity 6a and a liquid leakage cavity 6b from top to bottom in sequence, the hydraulic cavity 6a is communicated with the liquid leakage cavity 6b, and the diameter of the hydraulic cavity 6a is larger than that of the liquid leakage cavity 6 b. The piston 4a1 is arranged in the hydraulic cavity 6a in a vertically sliding manner, and the diameter of the piston 4a1 is the same as that of the hydraulic cavity 6 a. The push rod 4a circumference on the cover be equipped with thrust spring III 6c, thrust spring III 6c set up in pneumatic cylinder 6 inside, thrust spring III 6c upper end and piston 4a1 fixed connection, thrust spring III 6c lower extreme and weeping chamber 6b bottom surface fixed connection. The pneumatic cylinder 6 left side fixedly connected with bracing piece 6d, bracing piece 6d below is equipped with limit switch III 6 e.
A switch blade 4b is fixedly connected below the upper end plate 4, and a rectangular displacement hole 4b1 is arranged on the end surface of the switch blade 4 b. The displacement hole 4b1 is provided with a displacement plate 4c in a penetrating way, and the displacement plate 4c can slide up and down in the displacement hole 4b 1. And a touch plate 4e is convexly arranged on the left end face of the displacement plate 4c leftwards, and the touch plate 4e is positioned right above the swing rod of the limit switch III 6 e. When the touch plate 4e moves downwards to the lowest end, the limit switch III 6e can be pressed, so that the limit switch III 6e sends out a signal.
And the left end and the right end of the displacement plate 4c are respectively provided with a pressing plate 4d downwards, a gap is reserved between the two pressing plates 4d, and the width of the gap is larger than the thickness of the knife switch 4 b. Thrust spring I4 f is arranged between upper end plate 4 and displacement plate 4c, and under the promotion of thrust spring I4 f, displacement plate 4c is located displacement hole 4b1 lowermost end, and clamp plate 4d bottom surface is less than the cutting edge position of plug-in strip 4 b.
The front end and the rear end of the lower end plate 5 are respectively provided with a fixed connecting rod 7, and the fixed connecting rods 7 are composed of a vertical rod and two horizontal rods at the upper end and the lower end of the vertical rod. The upper end horizontal rod of the fixed connecting rod 7 is fixedly connected with the hydraulic cylinder 6, and the lower end horizontal rod of the fixed connecting rod 7 is fixedly connected with the lower end plate 5.
The motor 8 is fixedly connected with the rear end face of the left end conveying frame 2 through a motor supporting frame 2 e. An output shaft of the motor 8 is rightward and connected with a screw rod 8a, the screw rod 8a is in threaded connection with a vertical rod on the rear end fixed connecting rod 7, and limit stops 8b are arranged at the left end and the right end of the screw rod 8a respectively.
The front end face of the left end conveying frame 2 is fixedly connected with an optical axis supporting frame 2c, the optical axis supporting frame 2c is fixedly connected with a supporting shaft 2d which is horizontally arranged, and a vertical rod on the front fixed connecting rod 7 is sleeved on the supporting shaft 2 d. The support shaft 2d, together with the screw 8a, supports the lower end plate 5 and the hydraulic cylinder 6 via the fixed link 7.
The middle of the inside of the lower end plate 5 is provided with a slide way 5a, a grinding sheet slide way 5a1 is arranged above the slide way 5a, the grinding sheet slide way 5a1 is communicated with the slide way 5a, and an opening above the grinding sheet slide way 5a1 is positioned on the upper end surface of the lower end plate 5. The blade slide way 5a1 is located directly below the blade 4b, and has a length greater than the length of the blade 4b and a width greater than the thickness of the blade 4 b. A slag removal port 5a2 is arranged below the rear end of the slide way 5a, and the slide way 5a is communicated with the outside of the lower end plate 5 through the slag removal port 5a 2. The waste material formed by the blades 4b cutting the plasterboards falls inside the chute 5a and is then discharged through the slag discharge opening 5a 2.
Oil tank 9 be located right-hand member carriage 1 rear, oil tank 9 top be equipped with oil pump 9a, inside oil pump 9a inserted oil tank 9, oil pump 9a oil-out through connection had into oil pipe 9a1, advance oil pipe 9a1 and hydraulic pressure chamber 6a through connection, advance oil pipe 9a1 entry and be located pneumatic cylinder 6 top surface, be equipped with solenoid valve I9 a2 on advancing oil pipe 9a1, oil tank 9 on through connection have upper end oil return pipe 9b, middle oil return pipe 9c and oil leak oil return pipe 9d, upper end oil return pipe 9b and hydraulic pressure chamber 6a through connection, upper end oil return pipe 9b oil-out be located pneumatic cylinder 6 top surface, upper end oil return pipe 9b on be equipped with solenoid valve II 9b1, middle oil return pipe 9c and hydraulic pressure chamber 6a through connection, middle oil return pipe 9c oil-out be located pneumatic cylinder 6 circumference terminal surface, middle oil return pipe 9c on be equipped with a solenoid valve 9c1, Two pressure-regulating valves 9c2 and a protective sheath 9c3, solenoid valve III 9c1 be located between pressure-regulating valve 9c2 and the pneumatic cylinder 6, protective sheath 9c3 be located between two pressure-regulating valves 9c2, protective sheath 9c3 inside top be equipped with touch switch 9c4, the inside below of protective sheath 9c3 be equipped with elasticity bag 9c5, elasticity bag 9c5 with middle oil return pipe 9c through connection.
A pressure relief pipe 9e is connected to the middle oil return pipe 9c in a penetrating manner, the joint of the pressure relief pipe 9e and the middle oil return pipe 9c is located between the two pressure regulating valves 9c2, the tail end of the pressure relief pipe 9e penetrates through the oil tank 9, and an electromagnetic valve IV 9e1 is arranged on the pressure relief pipe 9 e. This can extend the time for which the pressure inside the intermediate oil return pipe 9c is continuously maintained between the two pressure regulating valves 9c2 each time, so that the grinding piece 11b is moved after the blade 4b is lifted in place. The grinding chip 11b is prevented from colliding with the blade 4 b.
The solenoid valve I9 a2, the solenoid valve II 9b1 and the solenoid valve III 9c1 are close to the hydraulic cylinder 6. The oil leakage and oil return pipe 9d is communicated with the liquid leakage cavity 6b, and the bottom surface of an oil inlet of the oil leakage and oil return pipe 9d is flush with the bottom surface of the liquid leakage cavity 6 b.
An electric control cabinet 10 is arranged on the right side of the oil tank 9, and a control device 10b and a power supply device 10a are arranged inside the electric control cabinet 10. The power supply device 10a supplies power inside a factory, and the control device 10b adopts a single chip microcomputer or a PLC. The control device 10b may control the operation state of each electric device based on the electric signals from the limit switches and the sensors, or may control the operation state of each electric device based on the interval time.
The angular displacement sensor 1e, the motor I5 c1, the limit switch I5 e1, the limit switch II 5f1, the limit switch III 6e, the motor 8, the oil pump 9a, the electromagnetic valve I9 a2, the electromagnetic valve II 9b1, the electromagnetic valve III 9c1, the electromagnetic valve IV 9e1 and the power supply device 10a are respectively and electrically connected with the control device 10 b.
For convenience, the scene is tidier. The oil inlet pipe 9a1, the upper end oil return pipe 9b and the middle oil return pipe 9c are provided with two pipe clamps 12, one pipe clamp 12 fixes the left ends of the oil inlet pipe 9a1, the upper end oil return pipe 9b and the middle oil return pipe 9c on the fixed connecting rod 7, and the other pipe clamp 12 fixes the right ends of the oil inlet pipe 9a1, the upper end oil return pipe 9b and the middle oil return pipe 9c on the oil tank 9.
A gypsum board cutting method comprising the steps of:
step one, guiding and straightening gypsum boards:
the gypsum board that the production line conveying was come enters into link 1b, then enters into leading truck 1a inside, because leading truck 1a preceding, the rear end face is the arc form, and has arranged leading wheel 3, therefore the gypsum board can easily accomplish the direction and ajust, enters into right-hand member carriage 1 inside, and the distance between the 3 periphery of both sides leading wheel is the same with the gypsum board width around right-hand member carriage 1.
When the gypsum board passes below the roller 1d, the roller 1d is driven to rotate, the roller 1d rotates to drive the angular displacement sensor 1e to rotate, and the control device 10b converts the angle value detected by the angular displacement sensor 1e into the length of the gypsum board moving to the left side;
step two, cutting off the gypsum board:
firstly, gypsum boards coming down a production line are conveyed to a left-end conveying frame 2, then three angular displacement sensors 1e are started, the movement values of the gypsum boards detected by at least two angular displacement sensors 1e in the three angular displacement sensors 1e are the same, and when the set values are reached, a control device 10b controls an oil pump 9a and an electromagnetic valve I9 a2 to be started, the oil pump 9a pumps hydraulic oil in an oil tank 9 into a hydraulic cylinder 6a through an oil inlet pipe 9a1 to push a piston 4a1 to move downwards, so that an upper end plate 4 pushes a pressing plate 4d to move downwards, when a touch plate 4e on the pressing plate 4d touches a limit switch III 6e, the pressing plate 4d just touches the upper end face of the gypsum boards, at the moment, the limit switch III 6e transmits signals to the control device 10b, the control device 10b controls a motor 8 to rotate, and the hydraulic cylinder 6 is driven by a, The upper end plate 4 and the lower end plate 5 move together to the left at the same speed as the plasterboard.
After the piston 4a1 continues to move downwards, and the pressing plate 4d and the lower end plate 5 clamp the gypsum board, the pressing plate 4d does not continue to move downwards, the upper end plate 4 compresses the thrust spring I4 f, the knife 4b is pushed to continue to move downwards to cut off the gypsum board, and the displacement plate 4c moves upwards in the displacement hole 4b 1.
The first gypsum board thus cut is longer than the specified size, and the other gypsum boards are all of the required size. When the data detected by the three angular displacement sensors 1e are uniformly distributed the same, the fault of the angular displacement sensor 1e can be judged, and manual maintenance is needed. At this time, the control device 10b controls the oil pump 9a and the solenoid valve i 9a2 to be closed.
Step three, edging the end face of the gypsum board:
after the knife switch 4b cuts off the gypsum board, the electromagnetic valve iii 9c1 is opened, the hydraulic oil in the hydraulic chamber 6a is discharged into the oil tank 9 through the intermediate oil return pipe 9c, the pressure regulating valve 9c2 on the intermediate oil return pipe 9c limits the hydraulic pressure in the hydraulic chamber 6a, at this time, the hydraulic pressure in the hydraulic chamber 6a is reduced, and the piston 4a1 moves up under the push of the thrust spring iii 6c until the displacement plate 4c moves to the lowest end of the displacement hole 4b 1.
Meanwhile, the oil pressure in the middle oil return pipe 9c between the two pressure regulating valves 9c2 is gradually increased, the elastic bag 9c5 is extruded, the elastic bag 9c5 is extended to touch the touch switch 9c4, the touch switch 9c4 transmits a signal to the control device 10b, the control device 10b controls the control device 10b to control the motor I5 c1 to be started, the motor I5 c1 drives the screw I5 c to rotate, the push block 11a in threaded connection with the screw I5 c moves backwards on the screw I5 c, and the slide block 11 drives the abrasive disc 11b to move backwards, so that the cut of the gypsum board is ground flat;
fourthly, resetting the grinding plate:
when the push block 11a slides to the rear end of the push block cavity 5b and contacts with the limit switch II 5f1, the limit switch II 5f1 transmits a signal to the control device 10b, the control device 10b controls the motor I5 c1 to rotate reversely, the push block 11a drives the slide block 11 to move forwards, when the push block 11a collides with the limit switch I5 e1, the limit switch I5 e1 transmits a signal to the control device 10b, and the control device 10b controls the motor I5 c1 to stop rotating;
step five, resetting the upper end plate:
after the grinding disc 11b is reset, the control device 10b controls the electromagnetic valve II 9b1 and the electromagnetic valve IV 9e1 to be opened, the electromagnetic valve III 9c1 to be closed, the motor 8 to be reversely rotated, the hydraulic cavity 6a is directly communicated with the oil tank 9, the piston 4a1 moves to the topmost end under the pushing of the thrust spring III 6c, the pressure relief pipe 9e discharges the hydraulic oil in the middle oil return pipe 9c between the two pressure regulating valves 9c2, and the screw 8a moves the hydraulic cylinder 6 and the lower end plate 5 to the rightmost end of the middle operation chamber 2a through the fixed connecting rod 7.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (7)
1. The utility model provides a gypsum board cutting device which characterized in that:
comprises an upper end plate (4), a lower end plate (5), a hydraulic cylinder (6), a motor (8) and an oil tank (9),
the upper end plate (4) is arranged right above the lower end plate (5), the hydraulic cylinder (6) is arranged above the center of the upper end plate (4), the center of the upper end plate (4) is upwards fixedly connected with a push rod (4a), the push rod (4a) penetrates through the hydraulic cylinder (6), a piston (4a1) is fixedly connected above the push rod (4a),
the hydraulic cylinder (6) is internally provided with a hydraulic cavity (6a) and a liquid leakage cavity (6b) from top to bottom in sequence, the hydraulic cavity (6a) is communicated with the liquid leakage cavity (6b), the diameter of the hydraulic cavity (6a) is larger than that of the liquid leakage cavity (6b), a piston (4a1) is arranged in the hydraulic cavity (6a) in a vertically sliding manner, the diameter of the piston (4a1) is the same as that of the hydraulic cavity (6a), a thrust spring III (6c) is sleeved on the circumferential surface of a push rod (4a), the thrust spring III (6c) is arranged in the hydraulic cylinder (6), the upper end of the thrust spring III (6c) is fixedly connected with the piston (4a1), the lower end of the thrust spring III (6c) is fixedly connected with the bottom surface of the liquid leakage cavity (6b), the left side of the hydraulic cylinder (6) is fixedly connected with a support rod (6d), a limit switch III (6e) is arranged below the supporting rod (6d),
the upper end plate (4) below fixedly connected with plug-in strip (4b), plug-in strip (4b) terminal surface on be equipped with rectangular displacement hole (4b1), displacement hole (4b1) inside wear to be equipped with displacement board (4c), displacement board (4c) can slide from top to bottom in displacement hole (4b1) is inside, displacement board (4c) left end face protruding left be equipped with touch panel (4e), touch panel (4e) are located limit switch III (6e) pendulum rod directly over, displacement board (4c) about both ends each have a clamp plate (4d), leave the space in the middle of two clamp plates (4d), the space width is greater than plug-in strip (4b) thickness, upper end plate (4) and displacement board (4c) between be equipped with thrust spring I (4f), under the promotion of thrust spring I (4f), displacement board (4c) are located displacement hole (4b1) lower extreme, the bottom surface of the pressure plate (4d) is lower than the position of the knife edge of the knife switch (4b),
the front end and the rear end of the lower end plate (5) are respectively provided with a fixed connecting rod (7), the fixed connecting rods (7) are composed of vertical rods and two horizontal rods at the upper end and the lower end of the vertical rods, the horizontal rod at the upper end of the fixed connecting rod (7) is fixedly connected with the hydraulic cylinder (6), the horizontal rod at the lower end of the fixed connecting rod (7) is fixedly connected with the lower end plate (5),
the output shaft of the motor (8) is rightwards and connected with a screw rod (8a), the screw rod (8a) is in threaded connection with a vertical rod on a rear end fixed connecting rod (7), the left end and the right end of the screw rod (8a) are respectively provided with a limit stop (8b),
lower end plate (5) inside centre be equipped with slide (5a), slide (5a) top be equipped with abrasive disc slide (5a1), abrasive disc slide (5a1) and slide (5a) through connection, abrasive disc slide (5a1) top opening be located lower end plate (5) up end on, slide (5a) preceding terminal surface indent have front end limit switch chamber (5e), front end limit switch chamber (5e) inside is equipped with limit switch I (5e1), limit switch I (5e1) ejector pin terminal locate inside slide (5a), slide (5a) rear end surface indent have rear end limit switch chamber (5f), rear end limit switch chamber (5f) inside is equipped with limit switch II (5f1), limit switch II (5f1) ejector pin terminal locate inside slide (5a), slide (5a) each side of controlling be equipped with a ejector block (5b), two pushing block cavities (5b) are communicated with a slideway (5a), a screw I (5c) is erected inside the right pushing block cavity (5b), the tail end of the screw I (5c) is connected with an output shaft of a motor I (5c1), a sliding rod (5d) is erected inside the left pushing block cavity (5b),
the sliding rail (5a) is internally provided with a sliding block (11) in a sliding manner, the left side and the right side of the sliding block (11) are symmetrically provided with push blocks (11a), the push blocks (11a) are arranged in a push block cavity (5b) in a sliding manner, the push block (11a) at the right end is sleeved outside the screw rod I (5c), the push block (11a) at the right end is in threaded connection with the screw rod I (5c), the push block (11a) at the left end is sleeved outside the sliding rod (5d), the push block (11a) at the left end is in sliding connection with the sliding rod (5d), a grinding disc (11b) is arranged above the sliding block (11), and the grinding disc (11b) is arranged in the sliding rail (5a1) in a sliding manner,
oil pump (9) top be equipped with oil pump (9a), inside oil pump (9a) oil inlet inserted oil tank (9), oil pump (9a) oil-out through connection had into oil pipe (9a1), advance oil pipe (9a1) and hydraulic pressure chamber (6a) through connection, advance oil pipe (9a1) entry and be located pneumatic cylinder (6) top surface, be equipped with solenoid valve I (9a2) on advancing oil pipe (9a1), oil tank (9) on through connection have upper end to return oil pipe (9b), middle time return oil pipe (9c) and oil leak oil pipe (9d), upper end return oil pipe (9b) and hydraulic pressure chamber (6a) through connection, upper end return oil pipe (9b) oil-out is located pneumatic cylinder (6) top surface, upper end return oil pipe (9b) on be equipped with solenoid valve II (9b1), middle time return oil pipe (9c) be connected with oil chamber (6a) through connection, an oil outlet of the middle oil return pipe (9c) is located on the circumferential end face of the hydraulic cylinder (6), an electromagnetic valve III (9c1), two pressure regulating valves (9c2) and a protective sleeve (9c3) are arranged on the middle oil return pipe (9c), the electromagnetic valve III (9c1) is located between the pressure regulating valves (9c2) and the hydraulic cylinder (6), the protective sleeve (9c3) is located between the two pressure regulating valves (9c2), a touch switch (9c4) is arranged above the inner portion of the protective sleeve (9c3), an elastic bag (9c5) is arranged below the inner portion of the protective sleeve (9c3), and the elastic bag (9c5) is communicated with the middle oil return pipe (9c),
the electromagnetic valve I (9a2), the electromagnetic valve II (9b1) and the electromagnetic valve III (9c1) are close to the hydraulic cylinder (6),
the oil leakage return pipe (9d) is communicated with the liquid leakage cavity (6b), the bottom surface of an oil inlet of the oil leakage return pipe (9d) is flush with the bottom surface of the liquid leakage cavity (6b),
an electric control cabinet (10) is arranged on the right side of the oil tank (9), a control device (10b) and a power supply device (10a) are arranged in the electric control cabinet (10),
the motor I (5c1), the limit switch I (5e1), the limit switch II (5f1), the limit switch III (6e), the motor (8), the oil pump (9a), the electromagnetic valve I (9a2), the electromagnetic valve II (9b1), the electromagnetic valve III (9c1), the electromagnetic valve IV (9e1) and the power supply device (10a) are respectively and electrically connected with the control device (10 b).
2. A gypsum board cutting apparatus according to claim 1, wherein:
also comprises a right-end conveying frame (1), a left-end conveying frame (2) and a guide wheel (3),
the right side of the right-end conveying frame (1) is sequentially connected with a guide frame (1a) and a connecting frame (1b), the connecting frame (1b) is connected with a gypsum board production line, the width of the connecting frame (1b) is greater than that of the right-end conveying frame (1), the front and rear end faces of the guide frame (1a) are arc end faces which are symmetrical to each other, the width of the left end of the guide frame (1a) is the same as that of the right-end conveying frame (1), the width of the right end of the guide frame (1a) is the same as that of the connecting frame (1b),
the front and back sides of the upper end face of the right end conveying frame (1) are symmetrically provided with supporting seats (1c), the middle of the two mutually symmetrical supporting seats (1c) is provided with a roller (1d), a gap is reserved between the roller (1d) and the upper end face of the right end conveying frame (1), the front end and the back end of the roller (1d) are respectively provided with a rotating shaft (1d1), the rotating shaft (1d1) is inserted in the supporting seats (1c), the back end face of the back supporting seat (1c) is provided with an angular displacement sensor (1e), a connecting shaft (1e1) on the angular displacement sensor (1e) is fixedly connected with the rotating shaft (1d1),
the edge of the front side and the rear side of the upper end face of the right end conveying frame (1), the guide frame (1a), the connecting frame (1b) and the left end conveying frame (2) is provided with guide wheels (3), an intermediate shaft (3b) is inserted in the axial direction of the guide wheels (3), the guide wheels (3) freely rotate around the intermediate shaft (3b), the intermediate shaft (3b) is respectively arranged on the right end conveying frame (1), the guide frame (1a), the connecting frame (1b) and the left end conveying frame (2), the upper end of the intermediate shaft (3b) is provided with a limit baffle (3a), the limit baffle (3a) is positioned above the guide wheels (3), and the limit baffle (3a) prevents the guide wheels (3) from separating from the intermediate shaft (3b),
the right end conveying frame (1) and the left end conveying frame (2) have the same height, a middle operation chamber (2a) is arranged between the right end conveying frame (1) and the left end conveying frame (2) at an interval, a connecting frame (2b) is respectively arranged at the middle position of the front end surface and the middle position of the rear end surface of the middle operation chamber (2a), the right end conveying frame (1) and the left end conveying frame (2) are fixedly connected by the connecting frame (2b),
the lower end plate (5) is arranged in the middle operating chamber (2a), the upper end surface of the lower end plate (5) is flush with the upper end surface of the left end conveying frame (1) and the upper end surface of the right end conveying frame (2),
the motor (8) is fixedly connected with the rear end surface of the left end conveying frame (2) through a motor supporting frame (2e),
the front end face of the left end conveying frame (2) is fixedly connected with an optical axis supporting frame (2c), a supporting shaft (2d) which is horizontally arranged is fixedly connected on the optical axis supporting frame (2c), a vertical rod on a front fixed connecting rod (7) is sleeved on the supporting shaft (2d),
the oil tank (9) is positioned behind the right-end conveying frame (1),
the angular displacement sensor (1e) is electrically connected with the control device (10 b).
3. A gypsum board cutting apparatus according to claim 2, wherein:
3 rollers (1d) are uniformly distributed on the right-end conveying frame (1).
4. A gypsum board cutting apparatus according to claim 1, wherein:
a deslagging port (5a2) is arranged below the rear end of the slide way (5a), and the slide way (5a) is communicated with the outside of the lower end plate (5) through the deslagging port (5a 2).
5. A gypsum board cutting apparatus according to claim 1, wherein:
the front end surface and the rear end surface of the grinding plate (11b) are provided with cutting edges.
6. A gypsum board cutting apparatus according to claim 1, wherein:
the oil return pipe (9c) in the middle of be connected with pressure relief pipe (9e) on through connection, pressure relief pipe (9e) and middle oil return pipe (9c) junction be located between two pressure-regulating valves (9c2), pressure relief pipe (9e) end wear to establish to inside oil tank (9), pressure relief pipe (9e) on be equipped with solenoid valve IV (9e1), solenoid valve IV (9e1) and controlling means (10b) electric connection.
7. A gypsum board cutting apparatus according to claim 1, wherein:
advance oil pipe (9a1), upper end return oil pipe (9b), the middle pipe (9c) that returns is equipped with two pipe clamps (12), one pipe clamp (12) will advance oil pipe (9a1), the upper end returns oil pipe (9b) and the middle left end that returns oil pipe (9c) is fixed on fixed link (7), another pipe clamp (12) will advance oil pipe (9a1), the upper end returns oil pipe (9b) and the middle right-hand member that returns oil pipe (9c) is fixed on oil tank (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010564877.9A CN111605087B (en) | 2018-12-13 | 2018-12-13 | Gypsum board cutting device |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010564877.9A CN111605087B (en) | 2018-12-13 | 2018-12-13 | Gypsum board cutting device |
| CN201811528361.8A CN109454748B (en) | 2018-12-13 | 2018-12-13 | Board cutting machine with edge grinding function for gypsum board production line and use method of board cutting machine |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811528361.8A Division CN109454748B (en) | 2018-12-13 | 2018-12-13 | Board cutting machine with edge grinding function for gypsum board production line and use method of board cutting machine |
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| CN111605087A true CN111605087A (en) | 2020-09-01 |
| CN111605087B CN111605087B (en) | 2021-12-10 |
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| CN202010564877.9A Active CN111605087B (en) | 2018-12-13 | 2018-12-13 | Gypsum board cutting device |
| CN201811528361.8A Active CN109454748B (en) | 2018-12-13 | 2018-12-13 | Board cutting machine with edge grinding function for gypsum board production line and use method of board cutting machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112356246A (en) * | 2020-10-09 | 2021-02-12 | 临沂周兴建材有限公司 | Mechanical automatic cutting machine for gypsum lines |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111516118B (en) * | 2020-04-29 | 2021-08-31 | 安徽榆豪新型建材科技有限公司 | Manufacturing and processing technology of interior decoration material gypsum product |
| CN112078017A (en) * | 2020-08-11 | 2020-12-15 | 故城北新建材有限公司 | Control device, system and method for gypsum board production line |
| CN113084261B (en) * | 2021-04-09 | 2023-08-22 | 广东鑫能机器人科技有限公司 | Bar rotary processing device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN111605087B (en) | 2021-12-10 |
| CN109454748A (en) | 2019-03-12 |
| CN109454748B (en) | 2020-06-26 |
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Address after: No.7000 Guangdian Road, Zhoucun District, Zibo City, Shandong Province, 255399 Applicant after: Shandong Jingxin Machinery Equipment Co.,Ltd. Address before: No.7000 Guangdian Road, Zhoucun District, Zibo City, Shandong Province, 255399 Applicant before: ZIBO JINGXIN ELECTRICAL AND MECHANICAL MANUFACTURING Co.,Ltd. |
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