CN204346933U - A kind of horizontal-shaft disk magnetic shoe detection device - Google Patents
A kind of horizontal-shaft disk magnetic shoe detection device Download PDFInfo
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- CN204346933U CN204346933U CN201420762865.7U CN201420762865U CN204346933U CN 204346933 U CN204346933 U CN 204346933U CN 201420762865 U CN201420762865 U CN 201420762865U CN 204346933 U CN204346933 U CN 204346933U
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- 230000010349 pulsation Effects 0.000 claims abstract description 10
- 125000006850 spacer group Chemical group 0.000 claims description 56
- 239000000463 material Substances 0.000 claims description 35
- 238000009987 spinning Methods 0.000 claims description 24
- 230000001360 synchronised effect Effects 0.000 claims description 18
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 13
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- 238000007689 inspection Methods 0.000 abstract description 2
- 230000032258 transport Effects 0.000 description 11
- 238000010586 diagram Methods 0.000 description 10
- 230000009471 action Effects 0.000 description 7
- 238000007664 blowing Methods 0.000 description 7
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- 230000005540 biological transmission Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 229910052761 rare earth metal Inorganic materials 0.000 description 2
- 150000002910 rare earth metals Chemical class 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
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- 238000003384 imaging method Methods 0.000 description 1
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- 239000002932 luster Substances 0.000 description 1
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Abstract
The utility model relates to a kind of horizontal-shaft disk magnetic shoe detection device, belongs to technical field of industrial nondestructive inspection.The utility model comprises feed arrangement, pulsation whirligig, camera head, drawing mechanism, and described horizontal-shaft disk magnetic shoe detection device employing level is pulsed rotary magnetic shoe mode of movement; Described feed arrangement comprises charging conveyer belt device, magnetic shoe baffle plate; Described pulsation whirligig comprises jacking cylinder, gear mechanism, rotary connector, Timing Belt and wheels thereof etc.; Camera head comprises horizon camera, looks up camera, looks squarely light source, looks up light source, overlooks camera, overlooks light source etc.; Described drawing mechanism comprises discharging conveyer belt device, releases cylinder etc.; The utility model, by the effect of motor, cylinder, gear pair, rotating disk etc., realizes the requirement needing in magnetic shoe testing process to draw magnetic shoe and horizontally rotate.
Description
Technical field
The utility model relates to a kind of horizontal-shaft disk magnetic shoe detection device, belongs to technical field of industrial nondestructive inspection.
Background technology
Realizing magnetic shoe clamping upset with shortest route and simple action to detect, is reduce the gordian technique that magnetic shoe detects machine non-cutting time.During to draw magnetic shoe outer arc end face and to do 360 degree of rotation detection magnetic shoes, from absorption position to detection position, to the motion path design between unloading position and mode of motion design, the raising of detection efficiency and the minimizing of mechanical hook-up complexity are all had a significant impact again, the less control number of axle can reduce the complexity of pick-up unit, and the shortest path motion can reduce the synkinesia time, more detecting unit can improve detection efficiency.
The features of shape of ferrite magnetic shoe or rare earth magnetic shoe is profile is arc-shaped, comprise extrados, intrados, large end face, small end face, chamfering etc. outside surface, the color characteristic of ferrite magnetic shoe presents aterrimus or grey black (different process color slightly difference), and the color of rare earth magnetic shoe presents various different bright color and luster.As shown in figure 11, magnetic shoe has multiple surface, wherein the main surface detected is magnetic shoe axial end 60, magnetic shoe radial end face 58, magnetic shoe extrados 59, magnetic shoe intrados 61, some magnetic shoe also has multiple fillet surface, according to different manufacturers requirement, the concrete size of magnetic shoe and tolerance different, but shape broadly similar, all there is above-mentioned main detection faces.In the detection system, for each magnetic shoe, when adopting the light source of fixed-direction to realize detecting, need to carry out rotation process to magnetic shoe.
In checkout equipment, the position of camera head is very important, and suitable position can be reduced synkinesia and be provided a background that simply interference is few, is convenient to image procossing.
Number of patent application is: the Chinese invention patent of No. 2013105100425 discloses " a kind of magnetic shoe detection device ", this device is in magnetic shoe testing process, carry out rotating around axis and radial direction to magnetic shoe, magnetic shoe needs a servomotor or stepper motor when transporting to each station, magnetic shoe needs servomotor or stepper motor to perform driving when each station detects, thus there are 3 degree of freedom, magnetic shoe is picked up--to be detected and--puts down in this process and needed repeatedly to start--to accelerate--deceleration--stopped process, thus formed longer, have impact on detection efficiency.
Number of patent application is: disclose in the Chinese invention patent of No. 2014100305141 " a kind of magnetic shoe online detection instrument based on machine vision ", this equipment is in the process detecting magnetic shoe, the position of camera and light source is regulated for dissimilar magnetic shoe, magnetic shoe occurs once to reverse in testing process, station is detected owing to having at least 10, therefore checkout equipment floor area is large, magnetic shoe is on transport tape in traveling process, because Belt Length is long, therefore sideslip can be sent by belt, the problem such as cause the inaccurate and imaging effect of the image space in magnetic shoe testing process undesirable.
Utility model content
The purpose of this utility model is, there is provided a kind of can with the relatively less number of axle (n=N+1, n is the number of axle, N is the detecting unit quantity of each horizontal-shaft disk magnetic shoe detection device) and relatively short motion path, realize no-idle running between station, multiple-unit synchronization action, pulsating single direction rotation, and the device of feeding, detection and blowing is carried out to magnetic shoe.The number of axle described in the utility model can be understood as the mechanism needing to carry out straight line or arc position control, and its propulsion system are generally servomotor, stepper motor, or other has the propulsion system of servocontrol function.
Technical solutions of the utility model are: a kind of horizontal-shaft disk magnetic shoe detection device, comprise feed arrangement, pulsation whirligig, camera head, drawing mechanism; Described horizontal-shaft disk magnetic shoe detection device employing level is pulsed rotary magnetic shoe mode of movement;
Described feed arrangement comprises charging conveyer belt device, magnetic shoe baffle plate etc.; Described magnetic shoe baffle plate is arranged on the charging transport tape side plate of charging conveyer belt device;
After magnetic shoe moves to the one end with magnetic shoe baffle plate from one end of transmission belt, blocked by magnetic shoe baffle plate, stop motion, wait for that sucker is drawn.
Described pulsation whirligig comprises pinion wheel, gear wheel, whirligig support, revoluting motor, revoluting motor support, jacking air cylinder support, jacking cylinder, rotating suction disc device, rotating disc, Timing Belt, driven synchronous pulley, tracheae, rotary connector, spinning motor support, active synchronization belt wheel, spinning motor, spacer shell; Described pinion wheel engages with gear wheel, revoluting motor by revoluting motor support installing on whirligig support, the output shaft of revoluting motor is connected with pinion wheel, revoluting motor by power transmission to pinion wheel, described gear wheel is connected with spacer shell, and spacer shell is connected with rotating disc; The piston of described jacking cylinder is connected with gear wheel, and jacking cylinder is connected with whirligig support by air cylinder support; The transfer port of described rotary connector is connected by tracheae, described spinning motor is connected with active synchronization belt wheel by spinning motor support, described active synchronization belt wheel is connected with driven synchronous pulley by Timing Belt, and described driven synchronous pulley is connected with rotating suction disc device;
Revoluting motor output shaft and pinion wheel transmit power by key, the fixed part of rotating suction disc device is installed on the rotating pan, by pinion wheel, gear wheel, spacer shell, annexation between rotating disc and rotating suction disc, realize the rotation rotarily driving rotating disc of the output shaft of revoluting motor, and then realize rotating suction disc device and move to each position.The threaded portion of the piston of jacking cylinder is through spacer shell endoporus, by piston attaching nut, the piston land of the inner panel of spacer shell and jacking cylinder is fastenedly connected, when piston stretches out, piston driving spacer shell rises, gear wheel is also along with rising, stand out due to gear wheel and pinion wheel is greater than the throw of poston of jacking cylinder, therefore gear wheel can not be caused to engage with pinion wheel at gear wheel uphill process and throw off; Spacer shell and rotating disc are bolted, and when spacer shell rises, can rise together by driven rotary dish, thus drive all parts be arranged on spacer shell to rise.Described pinion wheel is connected by key with revoluting motor output shaft, and pinion wheel is fixed on revoluting motor output shaft by holding screw;
Described spacer shell and rotating disc with bolts, described spacer shell and gear wheel are bolted, in the spacer shell that the piston rod thread of described jacking cylinder partially passes through spacer shell, plate hole adopts piston attaching nut to be connected with spacer shell, and the piston land of jacking cylinder and the spacer shell inner panel of spacer shell are close together.
Described drawing mechanism comprises discharging conveyer belt device, releases cylinder, releases air cylinder support, discharging conveyer belt device side plate; Described release cylinder is arranged on discharging conveyer belt device side plate;
Described camera head comprises to be overlooked camera, overlook light source, overlooks camera support, horizon camera, look squarely light source, principal phase machine support, look up camera, look up light source; Described overlook camera and overlook light source install and overlook on camera support, the axis overlooking camera is through belt, and camera lens is towards belt; Horizon camera, look squarely light source, look up camera, look up light source and be arranged on principal phase machine support, axis and the axes intersect looking up camera of horizon camera, overlook camera and be positioned at above the belt of drawing mechanism; Look up the axial vertically through magnetic shoe of camera, camera lens upwards;
Described level rotary magnetic shoe mode of movement of pulsing is: magnetic shoe is after feeding position is drawn, rotating disc rotates to detecting position, after magnetic shoe has detected, rotating disc rotates to going out material level, and magnetic shoe is placed on out material level, and rotating disc rotates to next feed position, start again feeding, detection, discharging, until get back to the feeding position of beginning, the action of each station of each detecting unit is identical, and actuation time is identical.
Rotating suction disc through the rotation of rotating disc, forwards detecting position to after drawing magnetic shoe, and at detecting position, spinning motor rotates, and is realized the rotation of sucker by active synchronization belt wheel, Timing Belt and driven synchronous pulley, thus drives magnetic shoe to rotate.Spinning motor output shaft is connected by key or holding screw with active synchronization belt wheel, and driven synchronous pulley is connected with rotation rotating suction disc rotating part by key.
The width of described pinion wheel and the stand out of gear wheel are greater than the throw of poston of jacking cylinder, and described pinion wheel is connected by key with revoluting motor output shaft, and pinion wheel is fixed on revoluting motor output shaft by holding screw.
Described every three rotating suction disc devices form a unit, each horizontal-shaft disk magnetic shoe detection device comprises multiple unit, and when rotating disc is pulsating rotation, magnetic shoe is from feeding position to detecting position, from detecting position to going out material level, carry out from going out the motion of material level to next feeding position simultaneously.
Horizontal-shaft disk magnetic shoe detection device described in the utility model, its detecting unit number can be one or more, each detecting unit comprises a feeding position, a detecting position, one goes out material level, and the mechanism of correspondence, feeding position, the detecting position of all detecting units, go out material level and be uniformly distributed in arc-shaped in rotation testing agency.
Spinning motor quantity described in the utility model can be the same with the quantity of rotating suction disc device, also can drive several rotating suction disc by a spinning motor simultaneously.When each rotating suction disc device is equipped with a spinning motor, in feeding position with go out material level rotating suction disc device and need not rotate, when a spinning motor drives three rotating suction disc devices in a detecting unit simultaneously, when the piston of jacking cylinder stretches out, carry out rotation at detecting position to magnetic shoe to detect, rotation also can be followed with the rotating suction disc device going out material level in feeding position, and above-mentioned synchronous belt device also can adopt other mechanical drive mode such as Chain conveyer, gear drive to replace;
The course of work of the present utility model is:
Magnetic shoe moves to the one end with magnetic shoe baffle plate from one end of the transport tape of feed arrangement, magnetic shoe is blocked by baffle plate, jacking cylinder piston declines, rotating suction disc draws the magnetic shoe at magnetic shoe baffle plate place, then jacking cylinder piston rises, piston driving spacer shell moves upward, and spacer shell driven rotary dish moves upward, and rotating suction disc is followed rotating disc and risen, rotating disc rotation alpha degree angle, magnetic shoe moves to check point by feeding point, spinning motor rotates, camera is taken pictures, magnetic shoe is completed except exterior arc surface through software process, the detection of other all surface, rotating disc rotation alpha degree angle, magnetic shoe moves to discharging point by check point, jacking cylinder piston declines, drive spacer shell, rotating suction disc declines, put down magnetic shoe, magnetic shoe transports backward on discharging transport tape, through overlooking camera, camera obtains magnetic shoe extrados image and judges whether defectiveness, last basis looks up camera, horizon camera, the testing result of overlooking camera show that whether magnetic shoe is the judged result of defectiveness magnetic shoe, when magnetic shoe is through releasing cylinder, if band defectiveness magnetic shoe, release cylinder piston stretches out, defect magnetic shoe is released.
Each feeding positions of all unit, detecting position, the action that goes out material level are all synchronously carried out, such as: when magnetic shoe is from the first feeding position to the first detecting position motion, the magnetic shoe of the first detecting position goes out material level motion to first, because all positions are evenly distributed on circumferentially same, so the magnetic shoe of magnetic shoe on the first feeding position and the second detecting position arrives the next position simultaneously, other position the like.
Above-mentioned steps repeats, and can complete magnetic shoe continuous detecting.
In above-mentioned cyclic process, rotating disc rotates to a direction with pulsating all the time, and each rotation is equal angular, and the occurrence of angle is according to following formulae discovery: α=120/N, and wherein α is rotation angle value, and N is the detecting unit number that rotating disc is installed.
The beneficial effects of the utility model are: this horizontal-shaft disk magnetic shoe detection device realizes magnetic shoe radially spinning movement respectively, and realize from feeding point to check point again to the circular motion discharging point with the motion of a number of axle, rotate with continuous pulsation, complete magnetic shoe from discharging to detection, arrive the circulation of discharging again, and there is no idle motion.Realize detecting shortest path with multiple detecting unit, achieve detection campaign and the carriage movement of magnetic shoe with simple motion scheme, with less floor area, higher detection efficiency, realizes magnetic shoe and detects action.
Accompanying drawing explanation
Fig. 1 is one-piece construction schematic top plan view of the present utility model;
Fig. 2 is the front elevational schematic that the utility model removes camera head and charging/discharging device;
Fig. 3 is the axle side schematic diagram that the utility model removes camera head and charging/discharging device;
Fig. 4 is the utility model camera head schematic diagram;
Fig. 5 is the utility model feed arrangement schematic diagram;
Fig. 6 is the utility model drawing mechanism schematic diagram;
Fig. 7 is the utility model spacer shell schematic diagram;
Fig. 8 is the utility model jacking cylinder schematic diagram;
Fig. 9 is the utility model size gear pair assembling schematic diagram;
Figure 10 is that the utility model level is pulsed rotary magnetic shoe mode of movement schematic diagram;
Figure 11 is the schematic diagram of magnetic shoe;
Figure 12 is the horizontal-shaft disk magnetic shoe detection device schematic diagram with 4 detecting units.
Each label in Fig. 1-12: 1-feed arrangement, 2-is pulsed whirligig, 3-camera head, 4-drawing mechanism, 5-pinion wheel, 6-gear wheel, 7-whirligig support, 8-revoluting motor, 9-revoluting motor support, 10-jacking air cylinder support, 11-jacking cylinder, 12-rotating suction disc device, 13-rotating disc, 14-Timing Belt, the driven synchronous pulley of 15-, 16-tracheae, 17-rotary connector, 18-spinning motor support, 19-active synchronization belt wheel, 20-spinning motor, 21-overlooks camera, 22-overlooks light source, 23-overlooks camera support, 24-horizon camera, 25-looks squarely light source, 26-principal phase machine support, 27-looks up camera, 28-looks up light source, 29-magnetic shoe, 30-charging transport tape side plate, 31-charging conveyer belt device, 32-magnetic shoe baffle plate, 33-baffle plate bolt, 34-discharging conveyer belt device, 35-releases cylinder, 36-releases air cylinder support, 37-discharging conveyer belt device side plate, 38-spacer shell inner panel, plate hole in 39-spacer shell, 40-piston land, 41-piston rod thread part, 42-spacer shell coupling bolt, 43-piston attaching nut, 44-spacer shell, 45-holding screw, 46-first feeding position, 47-detects path one, 48-first detecting position, 49-blowing path one, 50-first goes out material level, 51-feeding path one, 52-second feeding position, 53-detects path two, 54-second detecting position, 55-blowing path two, 56-second goes out material level, 57 feeding paths two, 58-magnetic shoe radial end face, 59-magnetic shoe extrados, 60-magnetic shoe axial end, 61-magnetic shoe intrados, 62-first detecting unit, 63-second detecting unit, 64-the 3rd detecting unit, 65-the 4th detecting unit.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
Embodiment 1:
As shown in Fig. 1 and Figure 10, a kind of horizontal-shaft disk magnetic shoe detection device, comprises feed arrangement 1, pulsation whirligig 2, camera head 3 and drawing mechanism 4.
Comprise two detecting units, each detecting unit comprises feeding position, detecting position, goes out material level, and be that the first feeding position 46, first detecting position 48, the first goes out material level 50 respectively, the second feeding position 52, second detecting position 54, the second goes out material level 56.Feeding position, detecting position and the rotating suction disc going out material level three positions are driven by a stepper motor simultaneously, feeding position, the detecting position of all detecting units, go out material level and are uniformly distributed in arc-shaped in rotation testing agency, and between adjacent locations, angle is 60 degree.
As shown in Figure 2, a kind of horizontal-shaft disk magnetic shoe detection device, pulsation whirligig 2 described in it comprises pinion wheel 5, gear wheel 6, whirligig support 7, revoluting motor 8, revoluting motor support 9, jacking air cylinder support 10, jacking cylinder 11, spacer shell 44, revoluting motor 8 selects servomotor, revoluting motor 8 is arranged on whirligig support 7 by revoluting motor support 9, output shaft and the pinion wheel 5 of revoluting motor 8 transmit power by key, , engaged with gear wheel 6 by pinion wheel 5, the rotation of the output shaft of revoluting motor 8 drives gear wheel 6 to rotate, described gear wheel 6 is connected with spacer shell 44, spacer shell 44 is connected with rotating disc 13 by spacer shell coupling bolt 42, the fixed part of rotating suction disc device 12 is arranged on rotating disc 13, by pinion wheel 5, gear wheel 6, spacer shell 44, annexation between rotating disc 13 and rotating suction disc, realize the rotation rotarily driving rotating disc 13 of the output shaft of revoluting motor 8, and then realize rotating suction disc device and move to each position.
Described pinion wheel 5 is connected by key with revoluting motor 8 output shaft, and pinion wheel 5 is fixed on revoluting motor 8 output shaft by holding screw 45;
The piston of described jacking cylinder 11 is connected with gear wheel 6, jacking cylinder 11 is connected with whirligig support 7 by air cylinder support 10, the threaded portion of the piston of jacking cylinder 11 is through spacer shell 44 endoporus, by piston attaching nut 43, the piston land 40 of the inner panel of spacer shell 44 and jacking cylinder 11 is fastenedly connected, when piston stretches out, piston driving spacer shell 44 rises, spacer shell 44 and rotating disc 13 are bolted, when spacer shell 44 rises, can rise together by driven rotary dish 13, thus drive all parts be arranged on spacer shell 44 to rise, the flexible gear wheel 6 that drives of the piston of jacking cylinder 11 moves up and down, the difference of the facewidth of gear wheel 6 and the facewidth of pinion wheel 5 is greater than throw of poston, can not throw off with pinion wheel 5 when gear wheel 6 moves up and down, while gear wheel 6 moves up and down, other device of rotating disc 13 and mounted thereto is also followed and is moved up and down, revoluting motor 8 is arranged on revoluting motor support 9.
As shown in Figure 3, a kind of horizontal-shaft disk magnetic shoe detection device, its pulsation whirligig 2 also comprises rotating suction disc device 12, rotating disc 13, Timing Belt 14, driven synchronous pulley 15, tracheae 16, rotary connector 17, spinning motor support 18, active synchronization belt wheel 19, spinning motor 20, magnetic shoe 29 picks up from transport tape by described rotating suction disc device 12, through the rotation of rotating disc 13, forward detecting position to, at detecting position, the power of spinning motor 20 passes to driven synchronous pulley 15 by active synchronization belt wheel 19 and Timing Belt 14, driven synchronous pulley 15 links together with the rotating part of rotating suction disc device 12, realize the rotation of sucker, after magnetic shoe 29 is picked up, magnetic shoe 29 is driven to rotate by rotating suction disc device 12, a detecting unit comprises three rotating suction disc devices 12, three rotating suction disc devices 12 are all provided with driven synchronous pulley 15, and these three synchronous pulleys rotate together.The transfer port of described rotary connector 17 is connected by tracheae 16, described spinning motor 20 is connected with active synchronization belt wheel 19 by spinning motor support 18, described active synchronization belt wheel 19 is connected with driven synchronous pulley 15 by Timing Belt 14, and described driven synchronous pulley 15 is connected with rotating suction disc device 12;
Spinning motor 20 output shaft is connected by key or holding screw 45 with active synchronization belt wheel 19, and driven synchronous pulley 15 is connected with rotation rotating suction disc rotating part by key.
Every three rotating suction disc devices 12 form a detecting unit, each horizontal-shaft disk magnetic shoe detection device comprises multiple detecting unit, and when rotating disc 13 rotates in pulsating, magnetic shoe 29 is from feeding position to detecting position, from detecting position to going out material level, carry out from going out the motion of material level to next feeding position simultaneously.
As shown in Figure 4, camera head 3 comprises and overlooks camera 21, overlooks light source 22, overlooks camera support 23, horizon camera 24, looks squarely light source 25, principal phase machine support 26, looks up camera 27, looks up light source 28; Overlook camera 21 to get phase direction downward, overlook camera 21 and overlook light source 22 to be arranged on and to overlook camera support 23, overlook the axis of camera 21 through belt, camera lens is towards belt; Horizon camera 24, look squarely light source 25, look up camera (27), look up light source (28) and be arranged on principal phase machine support 26, axis and the axes intersect looking up camera 27 of horizon camera 24, overlook camera 21 and be positioned at above the belt of drawing mechanism 4; Look up the axial vertically through magnetic shoe 29 of camera 27, camera lens upwards.
As shown in Figure 5, feed arrangement 1 comprises charging conveyer belt device 31, magnetic shoe baffle plate 32 etc.Magnetic shoe baffle plate 32 is arranged on the charging transport tape side plate 30 of charging conveyer belt device 31 by baffle plate bolt 33, block and transport the magnetic shoe 29 of coming from the transport tape other end, magnetic shoe 29 is after being blocked by magnetic shoe baffle plate 32, stop motion, wait sucker is drawn, and rotating suction disc device 12 sucks up with rotating disc 13 times general who has surrendered's magnetic shoes 29.
As shown in Figure 6, drawing mechanism 4 comprises discharging conveyer belt device 34, releases cylinder 35, releases air cylinder support 36, discharging conveyer belt device side plate 37, described drawing mechanism 4 is provided with discharging conveyer belt device 34, magnetic shoe 29 is transported by transport tape, when magnetic shoe 29 by overlook camera 21 detect after, if magnetic shoe 29 defectiveness, the piston installation site at discharging cylinder 35 being pushed out cylinder 35 is released, if do not have magnetic shoe defect 29 to transmit backward.Described release cylinder 35 is arranged on discharging conveyer belt device side plate 37.
As shown in Figure 7, spacer shell 44 is with plate hole 39 in a spacer shell, the threaded portion of the piston nose of jacking cylinder 11 is connected with piston attaching nut 43 by plate hole in spacer shell 39, the end face of the piston of jacking cylinder 11 contacts with spacer shell inner panel 38, spacer shell 44 and piston is installed together by piston attaching nut 43.
As shown in Figure 8, the piston of jacking cylinder 11 comprises piston rod thread part 41 and piston land 40.
As shown in Figure 9, spacer shell 44 is linked together by spacer shell coupling bolt 42 and gear wheel 6, spacer shell 44 is with bolts with rotating disc 13, described spacer shell 44 is bolted with gear wheel 6, the piston rod thread part 41 of described jacking cylinder 11 adopts piston attaching nut 43 to be connected through plate hole 39 in the spacer shell of spacer shell 44 with spacer shell 11, and the piston land 40 of jacking cylinder 11 is close together with the spacer shell inner panel 38 of spacer shell 44.
As shown in Figure 10, a kind of horizontal-shaft disk magnetic shoe detection device, its level pulse rotary magnetic shoe mode of movement comprise detect path 1, blowing path 1, feeding path 1, detect path 2 53, blowing path 2 55, feeding position 46, first, feeding path 2 57, first detecting position 48, first go out material level 50, second feeding position 52, second detecting position 54, second and go out material level 56.
Described level rotary magnetic shoe mode of movement of pulsing is: magnetic shoe 29 is after feeding position is drawn, rotating disc 13 rotates to detecting position, after magnetic shoe 29 has detected, rotating disc 13 rotates to going out material level, magnetic shoe 29 is placed on out material level, rotating disc 13 rotates to next feed position, starts in feeding, detection, discharging, until get back to the feeding position of beginning; The action of each station of each detecting unit is identical, and actuation time is identical.
When rotating disc 13 carries out 60 degree of rotation, 6 rotating suction disc devices 12 action simultaneously of two detecting units, namely rotating suction disc device 12 is from after the first feeding position 46 picks up magnetic shoe 29, the first detecting position 48 is moved to along detecting path 1, moving to second at the magnetic shoe 29 of the first detecting position 48 along blowing path 1 goes out material level 56 simultaneously, moving to the second feeding position 52 at the first rotating suction disc device 12 going out material level 50 along feeding path 1 gets magnetic shoe simultaneously, the magnetic shoe 12 of the second feeding position 52 is transported to the second detecting position 54 along detection path 2 53 and detects, the magnetic shoe of the second detecting position 54 is transported to second along blowing path two and goes out material level 56, the second rotating suction disc device 12 going out material level 56 moves to the first feeding position 46.
As shown in Figure 10, a kind of horizontal-shaft disk magnetic shoe detection device, the first detecting position 46 and the second detecting position 56 carry out magnetic shoe detection simultaneously, the first feeding position 50 and the second feeding position 52 feeding simultaneously, and first goes out material level 50 and second goes out material level 52 discharging simultaneously.
Embodiment 2:
As shown in figure 12, a kind of horizontal-shaft disk magnetic shoe detection device, its detecting unit number is four, is the first detecting unit 62, second detecting unit the 63, three detecting unit the 64, four detecting unit 65 respectively.Comprise four feeding positions, four detecting positions, four go out material level, feeding position, the detecting position of all detecting units, go out material level and are uniformly distributed in arc-shaped in rotation testing agency.It is identical with embodiment 1 that all the other do not state feature.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection domain of the present utility model.
Claims (5)
1. a horizontal-shaft disk magnetic shoe detection device, is characterized in that: comprise feed arrangement (1), pulsation whirligig (2), camera head (3), drawing mechanism (4); Described horizontal-shaft disk magnetic shoe detection device employing level is pulsed rotary magnetic shoe mode of movement;
Described feed arrangement (1) comprises charging conveyer belt device (31), magnetic shoe baffle plate (32); Described magnetic shoe baffle plate (32) is arranged on the charging transport tape side plate (30) of charging conveyer belt device (31);
Described pulsation whirligig (2) comprises pinion wheel (5), gear wheel (6), whirligig support (7), revoluting motor (8), revoluting motor support (9), jacking air cylinder support (10), jacking cylinder (11), rotating suction disc device (12), rotating disc (13), Timing Belt (14), driven synchronous pulley (15), tracheae (16), rotary connector (17), spinning motor support (18), active synchronization belt wheel (19), spinning motor (20), spacer shell (44), described pinion wheel (5) engages with gear wheel (6), revoluting motor (8) is arranged on whirligig support (7) by revoluting motor support (9), the output shaft of revoluting motor (8) is connected with pinion wheel (5), described gear wheel (6) is connected with spacer shell (44), and spacer shell (44) is connected with rotating disc (13), the piston of described jacking cylinder (11) is connected with gear wheel (6), and jacking cylinder (11) is connected with whirligig support (7) by air cylinder support (10), the transfer port of described rotary connector (17) is connected by tracheae (16), described spinning motor (20) is connected with active synchronization belt wheel (19) by spinning motor support (18), described active synchronization belt wheel (19) is connected with driven synchronous pulley (15) by Timing Belt (14), and described driven synchronous pulley (15) is connected with rotating suction disc device (12),
Described camera head (3) comprises to be overlooked camera (21), overlook light source (22), overlooks camera support (23), horizon camera (24), look squarely light source (25), principal phase machine support (26), look up camera (27), look up light source (28); Described overlook camera (21) and overlook light source (22) install and overlook on camera support (23), horizon camera (24), look squarely light source (25), look up camera (27), look up light source (28) and be arranged on principal phase machine support (26);
Described drawing mechanism (4) comprises discharging conveyer belt device (34), releases cylinder (35), releases air cylinder support (36), discharging conveyer belt device side plate (37); Described release cylinder (35) is arranged on discharging conveyer belt device side plate (37);
Described level rotary magnetic shoe mode of movement of pulsing is: magnetic shoe (29) is after feeding position is drawn, rotating disc (13) rotates to detecting position, after magnetic shoe (29) has detected, rotating disc (13) rotates to going out material level, magnetic shoe (29) is placed on out material level, rotating disc (13) rotates to next feed position, starts again feeding, detection, discharging, until get back to the feeding position of beginning.
2. horizontal-shaft disk magnetic shoe detection device according to claim 1, it is characterized in that: described spacer shell (44) is with bolts with rotating disc (13), described spacer shell (44) and gear wheel (6) are bolted, the piston rod thread part (41) of described jacking cylinder (11) adopts piston attaching nut (43) to be connected through plate hole (39) in the spacer shell of spacer shell (44) and spacer shell (11), and the piston land (40) of jacking cylinder (11) and the spacer shell inner panel (38) of spacer shell (44) are close together.
3. horizontal-shaft disk magnetic shoe detection device according to claim 1, it is characterized in that: the width of described pinion wheel (5) and the stand out of gear wheel (6) are greater than the throw of poston of jacking cylinder (11), described pinion wheel (5) is connected by key with revoluting motor (8) output shaft, and pinion wheel (5) is fixed on revoluting motor (8) output shaft by holding screw (45).
4. horizontal-shaft disk magnetic shoe detection device according to claim 1, is characterized in that: axis and the axes intersect looking up camera (27) of described horizon camera (24), overlooks camera (21) and is positioned at above the belt of drawing mechanism (4).
5. horizontal-shaft disk magnetic shoe detection device according to claim 1, it is characterized in that: described every three rotating suction disc devices (12) form a unit, each horizontal-shaft disk magnetic shoe detection device comprises multiple unit, when rotating disc (13) rotates in pulsating, magnetic shoe (29) is from feeding position to detecting position, from detecting position to going out material level, carry out from going out the motion of material level to next feeding position simultaneously.
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| CN201420762865.7U CN204346933U (en) | 2014-12-08 | 2014-12-08 | A kind of horizontal-shaft disk magnetic shoe detection device |
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| CN201420762865.7U CN204346933U (en) | 2014-12-08 | 2014-12-08 | A kind of horizontal-shaft disk magnetic shoe detection device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104568976A (en) * | 2014-12-08 | 2015-04-29 | 昆明理工大学 | Horizontal disc type magnetic tile detection device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104568976A (en) * | 2014-12-08 | 2015-04-29 | 昆明理工大学 | Horizontal disc type magnetic tile detection device |
| CN104568976B (en) * | 2014-12-08 | 2017-02-22 | 昆明理工大学 | Horizontal disc type magnetic tile detection device |
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