CN204343639U - Terrace laser leveling machine - Google Patents
Terrace laser leveling machine Download PDFInfo
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- CN204343639U CN204343639U CN201420789431.6U CN201420789431U CN204343639U CN 204343639 U CN204343639 U CN 204343639U CN 201420789431 U CN201420789431 U CN 201420789431U CN 204343639 U CN204343639 U CN 204343639U
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Abstract
The utility model relates to a kind of terrace laser leveling machine, and this terrace laser leveling machine comprises laser receiver; Be connected to the adjustable telescopic pole between receiving system and adjustable vibration darby; Be positioned at the vibrating motor of vibration darby center; Be arranged on the horizontal sensor device sliding planker centre position; By parallel mechanism and the adjustable vibration darby sliding planker and be connected; The servomotor of adjustment vibration darby absolute altitude; That takes into account troweling function slides planker; Be arranged on the cabinet sliding on planker and have high-energy battery; Be arranged on the control cabinet on L-type support top; This levelling machine be used for the high accuracy terrace of construction work and municipal engineering, road surface, the concrete of flooring or mortar machine automatization levelling or look for slope.The utility model efficiency of construction is high, lightweight, superior in quality, simple to operate, economy and durability, be broad-spectrum miniature laser leveling apparatus.
Description
Technical field
The utility model relates to a kind of terrace laser leveling machine, this levelling machine be used for the high accuracy terrace of construction work and municipal engineering, road surface, the concrete of flooring or mortar machine automatization levelling or look for slope.
Background technology
Traditional construction work and the terrace of municipal engineering, road surface, the concrete of flooring or the levelling of mortar or look for slope all to adopt manual operation, the quality of construction quality depends on qualification and the sense of responsibility of workman completely, the discrepancy in elevation and the planeness of terrace is often repeated to wipe one's face to control for good construction effect can be reached, difficulty of construction is higher, is difficult to accomplish that essence is flat.And cast-in-situ steel reinforced concrete flooring due to job site comparatively complicated difficult with elevation control and planeness, often need secondary levelling, therefore the absolute altitude discrepancy in elevation of the reinforced concrete floor carried out in the structure construction stage reaches ± 20mm or more, floor is thick causes waste and load to increase, thin then affect structural safety, it is levelling and increase cost and load therefore must to carry out secondary.Therefore, this kind of method have that operation is many, the problems such as weak effect, recruitment are many, waste material.
In recent years, occur stepping with U.S. Dragon Lord (SOMERO) and Spain the laser concrete leveling machine that Buddhist nun (MANIPAV) is representative, be mainly used in the high accuracy construction of town road, factory building terrace, domestic enterprise also copies one after another, but, often there is the problem of restricted application in this kind of machinery, first, because weight is larger, the lightest hundreds of kilogram, can only be used for large floor construction and road construction by the heaviest tens tons, and during general reinforced concrete structure flooring construction, its falsework often cannot bear so large working load.In addition, due to the problem of vertical reinforcement or preheating embedding line during flooring construction, often the said equipment due to volume too huge, changeable environment cannot be adapted to.Therefore, the construction of cast-in-situ steel reinforced concrete flooring continues to use the levelling mode of traditional manual operation at present always.So, inevitably create the levelling problem of secondary of building.
At present, China's real estate and the builing industry scale of construction are comparatively large, and therefore, cement industry undergoes rapid expansion, thereby produces the peak of greenhouse gases-carbon dioxide and dust emission, and the city of national half is submerged among haze; Like this, how to reduce construction unit cement consumption when not reducing real estate builing industry scale and just become a very real problem.
Summary of the invention
Technical problem to be solved in the utility model is for prior art present situation, do not have corresponding laser leveling equipment to research and develop to cast-in-situ steel reinforced concrete flooring, provide that a kind of efficiency of construction is high, lightweight, superior in quality, simple to operate, economy and durability, broad-spectrum miniature laser leveling apparatus.The secondary fully phased out on deck is levelling, like this, can reduce by the cement consumption of unit square rice and flour amass 5%, when with conservative estimation Chinese cement output 800,000,000 tons, cement 4,000 ten thousand tons can be reduced, namely reduce the CO2 emission of 4,000 ten thousand tons and corresponding dust emission.
The utility model solves the problems of the technologies described above adopted technical scheme: this terrace laser leveling machine comprises laser receiver; Be connected to the adjustable telescopic pole between receiving system and adjustable vibration darby; Be positioned at the vibrating motor of vibration darby center; Be arranged on the horizontal sensor device sliding planker centre position; By parallel mechanism and the adjustable vibration darby sliding planker and be connected; The servomotor of adjustment vibration darby absolute altitude; That takes into account troweling function slides planker; Be arranged on the cabinet sliding on planker and have high-energy battery; Be arranged on the control cabinet on L-type support top; Described control cabinet is provided with handle; Adjustable device hawk is also symmetrically arranged with in adjustable vibration darby both sides; The servomotor that planker horizontal equilibrium is slided in adjustment is provided with between L-type support and cabinet; Be hinged on the parallel mechanism between adjustable vibration darby and servomotor support; Described sliding on planker is also provided with servomotor support; Be attached at control cabinet and slide the L-type support between planker.
Described laser receiver is two covers, and be the laser pick-off of levelling machine, process and wireless transmitting system, be separately fixed at the top of two adjustable telescopic poles, described adjustable telescopic pole is fixed on adjustable vibration darby.
Described adjustable telescopic pole is highly 1200mm ~ 1800mm.
Described vibrating motor is positioned at the center of vibration darby, vibration frequency 3000r/min, the effect of vibrating motor be by adjustable vibration darby before vibratory concrete cloth even, be conducive to side direction ash discharge.
Slided the level angle of planker in described horizontal sensor device busy process at any time by servomotor adjustment, like this, the height being arranged on the handle on control cabinet can adjust in time automatically according to the height of operator.
Described parallel mechanism is hinged on and slides between planker and vibration darby, and described parallel mechanism is also vertically hinged with servomotor.
The described servomotor for adjusting absolute altitude is fixed on above two, left and right adjustment absolute altitude support, and described each servomotor lower end is hinged with vibration darby, and described servomotor support is fixed on and slides on planker.
The described planker that slides is whole levelling machine balanced basis, floats on concrete or mortar, is wherein provided with electrical source of power-high power lithium battery in cabinet, be provided with control mainboard in the control cabinet in described L-type support during work.
Described Adjustable device hawk symmetry is positioned at adjustable vibration darby two side, can block adjustable vibration darby front end any excess concrete or mortar to the overflow of finished jobs face.
Described laser transmitting system-Geoplane is generally one, can select the instrument of different accuracy according to required precision; Can set during work that to scan out also can scanning out of horizontal plane domatic.
Described laser receiver system is two laser receivers, be separately fixed in telescopic support struts, primarily of sealing cap, battery, wireless transmitter module, photoelectric conversion wiring board, cast light sensor, cast filter coating, fixed handle, light display and fixing spring pin composition; This receiver take into account receiving optical signals simultaneously and after being translated into the signal of telecommunication wireless transmit to the control mainboard in control cabinet.
the utility model has the following advantages and good effect:
1, the utility model laser transmitting system launches laser level plane and tapered plane, received by laser receiver system and changed into the signal of telecommunication after laser level plane and pass to control system, sent instruction and controlled servomotor by control system analytic signal and control terrace absolute altitude at any time; Record organism level degree at any time by horizontal sensor system and change into the signal of telecommunication, by control system analytic signal and send instruction control servomotor control body and horizontal sextant angle at any time.Wherein laser transmitting system and Geoplane, laser receiver system comprises laser pickoff and signal wireless emission system, and is connected with leveling system by control system; Control system comprises power and control, i.e. battery pack, control mainboard, vibration darby, electrical servo motor, planker and the parallel mechanism between link vibration darby and planker.
2, the scope of application of the present utility model: A: the external and domestic imitation product that market is existing the concrete surface of the factory building, warehouse etc. that are suitable for terrace or road greatly levelling; B: the magma of cast-in-situ steel reinforced concrete flooring is accurately levelling; C: the thin mortar in original basic unit or pea gravel concreten accurately levelling.
3, the utility model compared with prior art, and weight is the lightest, complete machine only 24kg, like this, just can be used on the levelling of building flooring concrete that all the other laser leveling machines can not use and mortar.Present invention employs advanced Laser Measuring control techniques, Computer Control Technology, Servo Drive Technology's.Darby has a vibrating motor, vibration frequency 3000 beats/min, that effectively can carry out concrete and mortar closely knitly vibrates and absolute altitude precisely levelling, and can pour into the accurate level that manually cannot arrive, absolute altitude error is the error of Geoplane in theory.Putting down frequency because of general Geoplane is 600 beats/min, therefore the height of 0.05 second control system and adjustable darby, reach design elevation.
4, the utility model product can one to two people operate, complete machine is adopted and is computerizedd control and the machinery level automatic regulating system of electronic measurement technique, and automaticity is high, efficiency of construction is high, precision is high, Functionality, quality and appealing design, operation is very simple, constructor is few, construction cost is low feature.Meanwhile, can leveling layer be reduced, the every square meter labor and materials of the average reduction average 25mm(of floor leveling mortar thickness 12 yuan), reduce the load of building body while reducing construction costs, thus the safety stock of staircase structure.
5, as the utility model product can be promoted, fundamentally can improve the floor construction level of construction work on a large scale, reduce cost, improve workmanship, energy-saving and emission-reduction, reduce the pollution to environment of building products and corresponding industry.
Accompanying drawing explanation
Fig. 1 is the utility model overall structure schematic diagram.
Fig. 2 is the utility model internal construction sectional drawing.
Fig. 3 is each modular construction decomposing schematic representation in the utility model laser receiver.
Fig. 4 is the fundamental diagram of the utility model terrace laser leveling machine.
Fig. 5 is the laser pick-off of the utility model laser receiver, transfer principle figure.
Fig. 1,2 Reference numerals: 1: laser receiver, 2: telescopic support struts, 3: the motor that vibrates, 4: horizontal sensor device, 5: adjustable vibration darby, 6: adjustable darby servomotor, 7: slide planker, 8: cabinet and battery, 9: control panel, 10: handle, 11: Adjustable device hawk, 12: the servomotor, 13 of adjustment planker level: parallel mechanism, 14: servomotor support, 15:L type support.
Fig. 3 Reference numeral: 1-1: sealing cap, 1-2: battery, 1-3: wireless transmitter module, 1-4: photoelectric conversion wiring board, 1-5: cast light sensor, 1-6: cast filter coating, 1-7: fixed handle, 1-8: light display, 1-9: fixing spring pin.
Detailed description of the invention
By Fig. 1, shown in 2: this terrace laser leveling machine comprises laser receiver 1, be connected to the adjustable telescopic pole 2 between receiving system 1 and adjustable vibration darby 5, be positioned at the vibrating motor 3 of vibration darby 5 center, be arranged on the horizontal sensor device 4 sliding planker 7 centre position, by parallel mechanism 13 and the adjustable vibration darby 5 sliding planker 7 and be connected, the servomotor 6 of adjustment vibration darby 5 absolute altitude, that takes into account troweling function slides planker 7, be arranged on the cabinet 8 sliding on planker 7 and have high-energy battery, be arranged on the control cabinet 9 on L-type support 15 top, described L-type support 15 is hinged on and slides on planker 7, described control cabinet 9 is provided with handle 10, Adjustable device hawk 11 is also symmetrically arranged with in adjustable vibration darby 5 both sides, the servomotor 12 that planker 7 horizontal equilibrium is slided in adjustment is provided with between L-type support 15 and cabinet 8, described sliding on planker 7 is also provided with servomotor support 14.
Described laser receiver 1 is two covers, is the wireless transmitting system of levelling machine, is separately fixed at the top of two adjustable telescopic poles 2, and described adjustable telescopic pole 2 is fixed on adjustable vibration darby 5.
Described adjustable telescopic pole 2 is highly 1200mm ~ 1800mm.
Described vibrating motor 3 is positioned at the center of vibration darby 5, vibration frequency 3000r/min, the effect of vibrating motor 3 be by adjustable vibration darby 5 before vibratory concrete cloth even, be conducive to side direction ash discharge.
Described horizontal sensor device 4 slides the level angle of planker 7 in the course of the work at any time by servomotor 12 adjustment, like this, the height being arranged on the handle 10 on control cabinet 9 can adjust in time automatically according to the height of operator.
Described horizontal sensor device 4 is fixed on planker, allow adjusting range to be ± 1 °, then can send an electrical signal to control mainboard as exceeded this scope, control panel sends instruction, servomotor adjusts the angle of body and horizontal plane at any time, makes it dynamically to remain within allowed band; Meanwhile, due to operator's height and concrete, mortar thickness difference, each operator can have different fit angle from body, and horizontal sensor device can adjust body angle at any time according to actual conditions and make it level, makes operator take into account operability and comfortableness.
Described parallel mechanism 13 is hinged on and slides between planker 7 and vibration darby 5, and described parallel mechanism 13 is also vertically hinged with servomotor 6.
The described servomotor 6 for adjusting absolute altitude is fixed on above two, left and right adjustment absolute altitude support 14, and described each servomotor 6 lower end is hinged with vibration darby 5, and described servomotor support 14 is fixed on and slides on planker 7.
Described slides planker 7 for whole levelling machine balanced basis, floats on concrete or mortar, is wherein provided with electrical source of power-high power lithium battery in cabinet, be provided with control mainboard in the control cabinet 9 in described L-type support 15 during work.
Described laser transmitting system-Geoplane is generally one, can select the instrument of different accuracy according to required precision; Can set during work that to scan out also can scanning out of horizontal plane domatic.
As shown in Figure 3: described laser receiver system is two laser receivers 1, be separately fixed in telescopic support struts 2, form primarily of sealing cap 1-1, battery 1-2, wireless transmitter module 1-3, photoelectric conversion wiring board 1-4, cast light sensor 1-5, cast filter coating 1-6, fixed handle 1-7, light display 1-8 and fixing spring pin 1-9; This receiver take into account receiving optical signals simultaneously and after being translated into the signal of telecommunication wireless transmit to the control mainboard in control cabinet 9.
Described manipulation case 9 is for controlling computer (mainboard), various switch and display unit, and switch comprises power supply, vibration, servomotor are manual/auto.Control computer (mainboard) is the work being adjusted equipment after the signal of telecommunication analyzing and processing by laser pick-off by automaton in time.
Battery pack in described cabinet 8 is high-capacity lithium battery, configures two pieces of batteries, the using and the reserved; Every block battery normally can continuous operation 8 hours, can levelling at least 3000 ㎡ mortar or concrete floors.
This laser leveling machine battery is 24V(safe voltage) lithium battery, capacity 10AH, a Battery pack can levelling 3000 ㎡.Equipment general power 30W, maximum efficiency 600 ㎡/h.Work range 1.14m.The maximum distance of maximum construction radius 200m(Geoplane and laser leveling machine).Flooring planeness: 2mm/2m guiding ruler, flooring absolute altitude error is the error of Geoplane, is generally 10 " or 0.5mm ~ 1mm/10m(determines with the precision of Geoplane own).
The described planker 7 that slides adopts manpower to pull, and stay cord can be adopted to fasten in operator's loins to reduce the angle of stress point and planker, to pull main frame more stably.Because the machine overall work weight is less than 24kg, therefore chutable concrete in work progress pull very light.
Described Adjustable device hawk 11 is that left and right all can adjust up and down for before adjustable vibration scraper plate during prevention work, unnecessary mortar is established to the overflow of finished jobs face; Therefore in practice of construction, during forward and reverse walking, can make to deserve that hawk is staggered to be used, and to reduce the Accuracy of mortar overflow to finished jobs face, again can sequential production, therefore, the personnel of a compounding practice can be reduced to the cleaning work of mortar overflow.
As shown in Figure 5: described laser receiver 1 receives the laser signal sent by Geoplane, this optical signal is converted into the signal of telecommunication by machine-operated receiver, and controls by the signal of telecommunication the timely adjustment absolute altitude that servo-electric jacking system (servomotor) reaches vibration darby.This laser receiver unique distinction is to adopt the laser pick-off components and parts of full wafer, and receiving area is increased greatly, and in real work, blocking if any vertical reinforcement then still can Received signal strength light; In addition, after reception laser treatment becomes the signal of telecommunication, wireless transmit is to mainboard, is different from the wire transmission mode of other similar receiving mechanisms.
The main material of equipment is titanium alloy and stainless steel, complete machine deadweight 24kg, lightly nimble, a workman can easily settle, and machine itself is the modularization accessory of plug and play without all parts of consumable accessory, without the need to repairing, changing part as there is equipment fault, greatly reducing maintenance work.
The all cables of the machine are all hidden dark deposited, operationally can not be polluted by the mortar splash and break down, i.e. available giant cleaning after removing battery after construction.
Claims (9)
1. a terrace laser leveling machine, it is characterized in that: this terrace laser leveling machine comprises laser receiver (1), be connected to the adjustable telescopic pole (2) between receiving system (1) and adjustable vibration darby (5), be positioned at the vibrating motor (3) of vibration darby (5) center, be arranged on the horizontal sensor device (4) sliding planker (7) centre position, by parallel mechanism (13) and the adjustable vibration darby (5) sliding planker (7) and be connected, the servomotor (6) of adjustment vibration darby (5) absolute altitude, that takes into account troweling function slides planker (7), be arranged on the cabinet (8) sliding on planker (7) and have high-energy battery, be arranged on the control cabinet (9) on L-type support (15) top, described control cabinet (9) is provided with handle (10), Adjustable device hawk (11) is also symmetrically arranged with in adjustable vibration darby (5) both sides, the servomotor (12) that planker (7) horizontal equilibrium is slided in adjustment is provided with between L-type support (15) and cabinet (8), be hinged on the parallel mechanism (13) between adjustable vibration darby (5) and servomotor support (14), described sliding on planker (7) is also provided with servomotor support (14), be attached at control cabinet (9) and slide the L-type support (15) between planker (7).
2. a kind of terrace laser leveling machine according to claim 1, it is characterized in that: described laser receiver 1 is two covers, the laser pick-off of levelling machine and photo-translating system and wireless transmitting system, be separately fixed at the top of two adjustable telescopic poles (2), described adjustable telescopic pole (2) is fixed on adjustable vibration darby (5).
3. a kind of terrace laser leveling machine according to claim 1, is characterized in that: described vibrating motor (3) is positioned at the center of vibration darby (5).
4. a kind of terrace laser leveling machine according to claim 1, it is characterized in that: described horizontal sensor device (4) slides the level angle of planker (7) in the course of the work at any time by servomotor (12) adjustment, the height being arranged on the handle (10) on control cabinet (9) can adjust in time automatically according to the height of operator.
5. a kind of terrace laser leveling machine according to claim 1, is characterized in that: described parallel mechanism (13) is hinged on and slides between planker (7) and vibration darby (5), and described parallel mechanism (13) is also vertically hinged with servomotor (6).
6. a kind of terrace laser leveling machine according to claim 1, it is characterized in that: the described servomotor (6) for adjusting absolute altitude is fixed on above two, left and right adjustment absolute altitude support (14), described each servomotor (6) lower end is hinged with vibration darby (5), and described servomotor support (14) is fixed on and is slided on planker (7).
7. a kind of terrace laser leveling machine according to claim 1, it is characterized in that: described slides planker (7) for whole levelling machine balanced basis, float on concrete or mortar during work, wherein be provided with electrical source of power-high power lithium battery in cabinet (8), in the control cabinet (9) in described L-type support (15), be provided with control mainboard.
8. a kind of terrace laser leveling machine according to claim 1, it is characterized in that: described Adjustable device hawk (11) symmetry is positioned at adjustable vibration darby (5) both sides, adjustable vibration darby (5) front end any excess concrete or mortar can be blocked to the overflow of finished jobs face.
9. a kind of terrace laser leveling machine according to claim 1, it is characterized in that: described each laser receiver (1) is separately fixed in telescopic support struts (2), primarily of sealing cap (1-1), battery (1-2), wireless transmitter module (1-3), photoelectric conversion wiring board (1-4), cast light sensor (1-5), cast filter coating (1-6), fixed handle (1-7), light display (1-8) and fixing spring pin (1-9) composition; This receiver take into account receiving optical signals simultaneously and after being translated into the signal of telecommunication wireless transmit to the control mainboard in control cabinet (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420789431.6U CN204343639U (en) | 2014-12-15 | 2014-12-15 | Terrace laser leveling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420789431.6U CN204343639U (en) | 2014-12-15 | 2014-12-15 | Terrace laser leveling machine |
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| Publication Number | Publication Date |
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| CN204343639U true CN204343639U (en) | 2015-05-20 |
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| CN201420789431.6U Active CN204343639U (en) | 2014-12-15 | 2014-12-15 | Terrace laser leveling machine |
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| CN (1) | CN204343639U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104533069A (en) * | 2014-12-15 | 2015-04-22 | 范兴华 | Laser leveling machine for terrace |
| CN106049842A (en) * | 2016-07-23 | 2016-10-26 | 山东万世机械科技有限公司 | Pervious area smoothing machine |
| CN106193559A (en) * | 2016-09-07 | 2016-12-07 | 林群富 | A kind of small-sized flooring paving slurry all-in-one |
| CN112316353A (en) * | 2020-10-15 | 2021-02-05 | 毛引弟 | Horizontal bar horizontal installation positioning mechanism capable of automatically leveling |
-
2014
- 2014-12-15 CN CN201420789431.6U patent/CN204343639U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104533069A (en) * | 2014-12-15 | 2015-04-22 | 范兴华 | Laser leveling machine for terrace |
| CN106049842A (en) * | 2016-07-23 | 2016-10-26 | 山东万世机械科技有限公司 | Pervious area smoothing machine |
| CN106049842B (en) * | 2016-07-23 | 2018-08-28 | 山东万世机械科技有限公司 | Pervious surface planisher |
| CN106193559A (en) * | 2016-09-07 | 2016-12-07 | 林群富 | A kind of small-sized flooring paving slurry all-in-one |
| CN106193559B (en) * | 2016-09-07 | 2018-04-13 | 林群富 | A kind of small-sized flooring paving slurry all-in-one machine |
| CN112316353A (en) * | 2020-10-15 | 2021-02-05 | 毛引弟 | Horizontal bar horizontal installation positioning mechanism capable of automatically leveling |
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