CN204343639U - Terrace laser leveling machine - Google Patents
Terrace laser leveling machine Download PDFInfo
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- CN204343639U CN204343639U CN201420789431.6U CN201420789431U CN204343639U CN 204343639 U CN204343639 U CN 204343639U CN 201420789431 U CN201420789431 U CN 201420789431U CN 204343639 U CN204343639 U CN 204343639U
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- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 239000004570 mortar (masonry) Substances 0.000 claims description 18
- 239000004567 concrete Substances 0.000 claims description 17
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 claims description 5
- 229910052744 lithium Inorganic materials 0.000 claims description 5
- 238000006243 chemical reaction Methods 0.000 claims description 4
- 230000003287 optical effect Effects 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 29
- 238000009499 grossing Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 239000004568 cement Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000011150 reinforced concrete Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 208000037805 labour Diseases 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
本实用新型涉及一种地坪激光找平机,该地坪激光找平机包括激光接收装置;连接在接收装置与可调振动刮杠之间的可调伸缩支杆;位于振动刮杠中心位置的振动电机;设置在滑行拖板中间位置的水平传感装置;通过平行机构与滑行拖板相连的可调振动刮杠;调整振动刮杠标高的伺服电机;兼顾抹光功能的滑行拖板;设置在滑行拖板上内有高能电池的机箱;设置在L型支架顶端的控制箱;该找平机用于建筑工程及市政工程的高精度地坪、路面、楼地面的混凝土或砂浆的机械自动找平或找坡。本实用新型施工效率高、重量轻、质量优良、操作简单、经济耐用、是用途广泛的小型激光找平设备。
The utility model relates to a floor laser leveling machine. The floor laser leveling machine comprises a laser receiving device; an adjustable telescopic support rod connected between the receiving device and an adjustable vibration scraper bar; motor; a horizontal sensor device set in the middle of the sliding carriage; an adjustable vibration scraper connected to the sliding carriage through a parallel mechanism; a servo motor for adjusting the height of the vibration scraper; a sliding carriage that also takes into account the smoothing function; The chassis with high-energy batteries on the sliding carriage; the control box set on the top of the L-shaped bracket; Find a slope. The utility model has the advantages of high construction efficiency, light weight, excellent quality, simple operation, economy and durability, and is a small laser leveling equipment with wide application.
Description
技术领域 technical field
本实用新型涉及一种地坪激光找平机,该找平机用于建筑工程及市政工程的高精度地坪、路面、楼地面的混凝土或砂浆的机械自动找平或找坡。 The utility model relates to a floor laser leveling machine, which is used for mechanical automatic leveling or slope finding of concrete or mortar on high-precision floors, roads and building floors in construction engineering and municipal engineering.
背景技术 Background technique
传统的建筑工程及市政工程的地坪、路面、楼地面的混凝土或砂浆的找平或找坡均采用人工操作,施工质量的好坏完全取决于工人的熟练程度以及责任心,为能达到较好的施工效果往往重复抹面以控制地坪的高差及平整度,施工难度较高,很难做到精平。而现浇钢筋混凝土楼地面由于施工现场较为复杂难以控制标高及平整度,往往需二次找平,故在结构施工阶段进行的钢筋混凝土楼板的标高高差达到±20mm或更多,楼板厚了造成浪费及荷载增加,薄了则影响结构安全,因此必须进行二次找平而增加成本及荷载。因此,此种方法存在工序多、效果差、用工多、浪费材料等诸多问题。 The leveling or slope finding of concrete or mortar on floors, pavements, and floors of traditional construction projects and municipal engineering are all manually operated. The quality of the construction depends entirely on the proficiency and responsibility of the workers. In order to achieve the best The construction effect is often repeated to control the height difference and flatness of the floor. The construction is difficult and it is difficult to achieve precise leveling. However, due to the complexity of the construction site, it is difficult to control the elevation and flatness of the ground of the cast-in-place reinforced concrete floor, and secondary leveling is often required. Therefore, the elevation difference of the reinforced concrete floor slab during the structural construction stage reaches ±20mm or more, and the floor slab is thicker. Waste and load increase, and if it is thin, it will affect the safety of the structure, so secondary leveling must be carried out to increase the cost and load. Therefore, there are many problems in this method, such as many processes, poor effect, many labors, and waste of materials.
近年来,出现了以美国神龙(SOMERO)和西班牙迈尼(MANIPAV)为代表的混凝土激光整平机,主要用于市政道路、厂房地坪的高精度施工,国内企业也纷纷仿制,但是,这类机械往往存在适用范围有限的问题,首先,由于重量较大,最轻的几百公斤,最重的十几吨,只能用于大的地坪施工及道路施工,而一般的钢筋混凝土结构楼地面施工时,其模板支架往往无法承受如此大的施工荷载。另外,楼地面施工时由于竖向钢筋或预埋管线的问题,往往上述设备由于体积过于庞大,无法适应多变的环境。因此,现浇钢筋混凝土楼地面施工目前一直沿用传统的人工操作找平的方式。故而,不可避免地产生了建筑物的二次找平问题。 In recent years, concrete laser leveling machines represented by SOMERO of the United States and MANIPAV of Spain have emerged, which are mainly used for high-precision construction of municipal roads and plant floors, and domestic companies have also imitated them. However, this Such machinery often has the problem of limited scope of application. First of all, due to its large weight, the lightest is several hundred kilograms, and the heaviest is more than ten tons. It can only be used for large floor construction and road construction, while ordinary reinforced concrete structures When the floor is being constructed, its formwork support is often unable to withstand such a large construction load. In addition, due to the problems of vertical steel bars or pre-embedded pipelines during the construction of the floor, the above-mentioned equipment is often too large to adapt to the changing environment. Therefore, the ground construction of cast-in-place reinforced concrete buildings has been using the traditional manual leveling method. Therefore, the secondary leveling problem of the building inevitably arises.
目前,我国房地产及建筑业体量较大,因此,水泥行业迅速膨胀,由此产生了温室气体-二氧化碳及粉尘排放的高峰,全国一半的城市淹没在雾霾之中;这样,如何在不降低房地产建筑业规模的情况下减少单位工程水泥用量就成了一项非常现实的课题。 At present, my country's real estate and construction industries are relatively large. Therefore, the cement industry is expanding rapidly, resulting in a peak of greenhouse gas-carbon dioxide and dust emissions. Half of the cities in the country are submerged in smog; In the case of the real estate construction industry scale, reducing the amount of cement per unit project has become a very realistic subject.
发明内容 Contents of the invention
本实用新型所要解决的技术问题是针对现有技术现状,对现浇钢筋混凝土楼地面没有相应的激光找平设备进行研发,提供一种施工效率高、重量轻、质量优良、操作简单、经济耐用、用途广泛的小型激光找平设备。完全取消结构层上的二次找平,这样,可减少单位平方米面积的5%的水泥用量,以保守估计中国水泥产量8亿吨的情况下,可减少水泥4千万吨,即减少4千万吨的二氧化碳排放和相应的粉尘排放。 The technical problem to be solved by the utility model is to provide a high construction efficiency, light weight, good quality, simple operation, economical and durable, Versatile compact laser leveling equipment. Completely cancel the secondary leveling on the structural layer. In this way, the cement consumption per unit square meter area can be reduced by 5%. In the case of a conservative estimate that China's cement output is 800 million tons, the cement can be reduced by 40 million tons, that is, a reduction of 4 million tons. 10,000 tons of carbon dioxide emissions and the corresponding dust emissions.
本实用新型解决上述技术问题所采用的技术方案为:该地坪激光找平机包括激光接收装置;连接在接收装置与可调振动刮杠之间的可调伸缩支杆;位于振动刮杠中心位置的振动电机;设置在滑行拖板中间位置的水平传感装置;通过平行机构与滑行拖板相连的可调振动刮杠;调整振动刮杠标高的伺服电机;兼顾抹光功能的滑行拖板;设置在滑行拖板上内有高能电池的机箱;设置在L型支架顶端的控制箱;所述的控制箱上设置有把手;在可调振动刮杠两侧还对称设置有可调挡灰板;在L型支架和机箱之间设置有调整滑行拖板水平平衡的伺服电机;铰接在可调振动刮杠与伺服电机支架之间的平行机构;所述滑行拖板上还设置有伺服电机支架;连结在控制箱与滑行拖板之间的L型支架。 The technical scheme adopted by the utility model to solve the above-mentioned technical problems is: the floor laser leveling machine includes a laser receiving device; an adjustable telescopic support rod connected between the receiving device and the adjustable vibration scraper bar; The vibration motor; the horizontal sensor device installed in the middle of the sliding carriage; the adjustable vibration scraper connected to the sliding carriage through a parallel mechanism; the servo motor for adjusting the height of the vibration scraper; the sliding carriage that takes into account the smoothing function; A chassis with a high-energy battery is set on the sliding carriage; a control box is set on the top of the L-shaped bracket; a handle is set on the control box; adjustable ash baffles are symmetrically set on both sides of the adjustable vibration scraper ; A servo motor for adjusting the horizontal balance of the sliding carriage is provided between the L-shaped bracket and the chassis; a parallel mechanism hinged between the adjustable vibration scraper and the servo motor support; the sliding carriage is also provided with a servo motor support ; Link the L-shaped bracket between the control box and the sliding carriage.
所述的激光接收装置为二套,为找平机的激光接收、处理及无线发射系统,分别固定在两个可调伸缩支杆的顶端,所述的可调伸缩支杆固定在可调振动刮杠上。 There are two sets of laser receiving devices, which are the laser receiving, processing and wireless transmitting systems of the leveling machine, which are respectively fixed on the top of two adjustable telescopic poles, and the adjustable telescopic poles are fixed on the adjustable vibrating scraper. on the bar.
所述的可调伸缩支杆高度为1200mm~1800mm。 The height of the adjustable telescopic pole is 1200mm-1800mm.
所述的振动电机位于振动刮杠的中心位置,振动频率3000r/min,振动电机的作用是将可调振动刮杠前的混凝土振动布料均匀,有利于侧向排灰。 The vibrating motor is located at the center of the vibrating scraper, with a vibration frequency of 3000r/min. The function of the vibrating motor is to uniformly vibrate the concrete in front of the adjustable vibrating scraper, which is beneficial to lateral ash discharge.
所述的水平传感装置在工作过程中随时通过伺服电机调整滑行拖板的水平角度,这样,设置在控制箱上的把手的高度可根据操作者的身高及时自动调整。 The level sensing device adjusts the horizontal angle of the sliding carriage through the servo motor at any time during the working process, so that the height of the handle arranged on the control box can be automatically adjusted in time according to the height of the operator.
所述的平行机构铰接在滑行拖板和振动刮杠之间,所述平行机构还与伺服电机竖向铰接。 The parallel mechanism is hinged between the sliding carriage and the vibrating scraper, and the parallel mechanism is also vertically hinged with the servo motor.
所述用于调整标高的伺服电机固定于左右两个调整标高支架的上面,所述每个伺服电机下端与振动刮杠铰接,所述伺服电机支架固定于滑行拖板上。 The servo motors for level adjustment are fixed on the left and right level adjustment brackets, the lower end of each servo motor is hinged to the vibrating scraper, and the servo motor brackets are fixed on the sliding carriage.
所述的滑行拖板为整个找平机平衡基础,工作时浮在混凝土或砂浆之上,其中机箱内设置有动力电源-高能锂电池,所述L型支架上的控制箱内设置有控制主板。 The sliding carriage is the balance foundation of the entire leveling machine, and it floats on the concrete or mortar during operation, wherein a power supply-high-energy lithium battery is arranged in the chassis, and a control board is arranged in the control box on the L-shaped bracket.
所述的可调挡灰板对称位于可调振动刮杠二侧,可以挡住可调振动刮杠前端多余混凝土或砂浆向已完工作面溢流。 The adjustable gray baffles are located symmetrically on both sides of the adjustable vibrating scraper, and can block excess concrete or mortar from the front end of the adjustable vibrating scraper from overflowing to the completed working surface.
所述激光发射系统-激光扫平仪一般情况下为一台,根据精度要求可选用不同精度的仪器;工作时可设定扫出水平面的亦可扫出坡面。 The laser emission system-laser leveling instrument is generally one set, and instruments with different precision can be selected according to the accuracy requirements; during work, it can be set to sweep out the horizontal plane or sweep out the slope.
所述激光接收系统为两个激光接收装置,分别固定在可伸缩支杆上,主要由封帽、蓄电池、无线发射模块、光电转化线路板、管型光敏原件、管型滤光膜、固定手柄、灯光显示及固定弹簧销组成;该接收器同时兼顾接收光信号并将其转化为电信号后无线发射至控制箱内的控制主板。 The laser receiving system is two laser receiving devices, which are respectively fixed on the retractable poles, and mainly consists of a sealing cap, a battery, a wireless transmitting module, a photoelectric conversion circuit board, a tubular photosensitive element, a tubular filter film, and a fixed handle. , light display and fixed spring pins; the receiver also takes into account the reception of optical signals and converts them into electrical signals and wirelessly transmits them to the control board in the control box.
本实用新型具有以下优点和积极效果:The utility model has the following advantages and positive effects:
1、本实用新型激光发射系统发射出激光水平面及斜平面,由激光接收系统接收激光水平面后将其转成电信号传给操控系统,由操控系统分析信号并发出指令控制伺服电机随时控制地坪标高;由水平传感系统随时测得机体水平度并转成电信号,由操控系统分析信号并发出指令控制伺服电机随时控制机体与水平夹角。其中激光发射系统即激光扫平仪,激光接收系统包括激光接收器及信号无线发射系统,并通过控制系统与找平系统相连;操控系统包括动力及控制,即电池组、控制主板、振动刮杠、电动伺服电机、拖板以及连结振动刮杠与拖板之间的平行机构。 1. The laser emitting system of the present utility model emits the laser horizontal plane and inclined plane. After receiving the laser horizontal plane, the laser receiving system converts it into an electrical signal and transmits it to the control system. The control system analyzes the signal and issues instructions to control the servo motor to control the floor at any time. Elevation: The level of the machine body is measured at any time by the level sensor system and converted into an electrical signal, and the control system analyzes the signal and issues instructions to control the servo motor to control the angle between the body and the level at any time. Among them, the laser transmitting system is the laser leveling instrument, the laser receiving system includes the laser receiver and the signal wireless transmitting system, and is connected with the leveling system through the control system; the control system includes power and control, that is, battery pack, control board, vibration scraper, electric A servo motor, a carriage and a parallel mechanism connecting the vibrating scraper and the carriage.
2、本实用新型的适用范围:A:市场现行的国外及其国内仿制品所适用的厂房、仓库等大地坪或者道路的混凝土地面找平; B:现浇钢筋混凝土楼地面的原浆精确找平; C:原有基层上的薄砂浆或者细石混凝土的精确找平。 2. The scope of application of the present utility model: A: the leveling of concrete floors such as factory buildings, warehouses, etc., which are applicable to foreign and domestic imitations in the market; B: the precise leveling of the original slurry on the ground of cast-in-place reinforced concrete buildings; C: Accurate leveling of thin mortar or fine stone concrete on the original base.
3、本实用新型与现有的技术相比,重量最轻,整机仅24kg,这样,就可用在其余激光整平机不可能使用的建筑物楼地面混凝土及砂浆的找平。本发明采用了先进的激光测控技术、计算机控制技术、伺服驱动技术。在刮杠上有一个振动电机,振动频率3000次/分钟,可以有效地进行混凝土及砂浆的密实振捣及标高的精准找平,能够倒到人工无法到达的精准水平,理论上标高误差为激光扫平仪的误差。因一般激光扫平仪扫平频率为600次/分钟,故0.05秒控制系统即可调整刮杠的高度,达到设计标高。 3. Compared with the existing technology, the utility model has the lightest weight, and the whole machine is only 24kg. Like this, it can be used for leveling concrete and mortar on the ground of buildings that cannot be used by other laser leveling machines. The invention adopts advanced laser measurement and control technology, computer control technology and servo drive technology. There is a vibrating motor on the scraper bar with a vibration frequency of 3000 times per minute, which can effectively carry out dense vibration of concrete and mortar and accurate leveling of the elevation, and can be poured to a precision level that cannot be achieved by manual work. Theoretically, the elevation error is laser leveling instrument error. Since the sweeping frequency of a general laser leveling instrument is 600 times/minute, the control system can adjust the height of the scraper in 0.05 seconds to reach the design elevation.
4、本实用新型产品可以一至二个人进行操作,整机采用计算机控制和电子测量技术的机器水平自动调节系统,自动化程度高、施工效率高、精度高、质量优、操作极为简单、施工人员少、施工成本低的特点。同时,可减少找平层,平均降低楼板找平砂浆厚度平均25mm(每平米工料12元),降低工程造价的同时降低了楼体的荷载,从而楼梯结构的安全储备。 4. The product of this utility model can be operated by one or two people. The whole machine adopts the machine level automatic adjustment system of computer control and electronic measurement technology, which has high degree of automation, high construction efficiency, high precision, excellent quality, extremely simple operation and few construction workers. , Low construction cost. At the same time, the leveling layer can be reduced, and the average thickness of the floor leveling mortar is reduced by 25mm (12 yuan per square meter), which reduces the construction cost and the load of the building body, thereby ensuring the safety reserve of the staircase structure.
5、如本实用新型产品能够大范围推广,可根本上提高建筑工程的地坪施工水平,降低造价,提高工程质量,节能减排,降低建筑产品及相应产业的对环境的污染。 5. If the product of the present utility model can be widely promoted, it can fundamentally improve the floor construction level of construction projects, reduce construction costs, improve project quality, save energy and reduce emissions, and reduce environmental pollution of construction products and corresponding industries.
附图说明 Description of drawings
图1是本实用新型整体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2是本实用新型内部结构剖面图。 Fig. 2 is a sectional view of the internal structure of the utility model.
图3是本实用新型激光接收装置中各部件结构分解示意图。 Fig. 3 is an exploded schematic diagram of the structure of each component in the laser receiving device of the present invention.
图4是本实用新型地坪激光找平机的工作原理图。 Fig. 4 is a working principle diagram of the floor laser leveling machine of the present invention.
图5是本实用新型激光接收装置激光接收、转换原理图。 Fig. 5 is a principle diagram of laser receiving and converting of the laser receiving device of the present invention.
图1、2附图标记:1:激光接收装置、2:可伸缩支杆、3:振捣电机、4:水平传感装置、5:可调振动刮杠、6:可调刮杠伺服电机、7:滑行拖板、8:机箱及电池、9:控制面板、10:把手、11:可调挡灰板、12:调整拖板水平的伺服电机、13:平行机构、14:伺服电机支架、15:L型支架。 Figures 1 and 2 Reference signs: 1: laser receiving device, 2: telescopic pole, 3: vibrating motor, 4: level sensing device, 5: adjustable vibration scraper, 6: adjustable scraper servo motor , 7: Sliding carriage, 8: Chassis and battery, 9: Control panel, 10: Handle, 11: Adjustable gray plate, 12: Servo motor for adjusting the level of the carriage, 13: Parallel mechanism, 14: Servo motor bracket , 15: L-shaped bracket.
图3附图标记:1-1:封帽、1-2:蓄电池、1-3:无线发射模块、1-4:光电转化线路板、1-5:管型光敏原件、1-6:管型滤光膜、1-7:固定手柄、1-8:灯光显示、1-9:固定弹簧销。 Reference numerals in Fig. 3: 1-1: sealing cap, 1-2: storage battery, 1-3: wireless transmitting module, 1-4: photoelectric conversion circuit board, 1-5: tubular photosensitive element, 1-6: tube Type filter film, 1-7: fixed handle, 1-8: light display, 1-9: fixed spring pin.
具体实施方式 Detailed ways
由图1、2所示:该地坪激光找平机包括激光接收装置1,连接在接收装置1与可调振动刮杠5之间的可调伸缩支杆2,位于振动刮杠5中心位置的振动电机3,设置在滑行拖板7中间位置的水平传感装置4,通过平行机构13与滑行拖板7相连的可调振动刮杠5,调整振动刮杠5标高的伺服电机6,兼顾抹光功能的滑行拖板7,设置在滑行拖板7上内有高能电池的机箱8,设置在L型支架15顶端的控制箱9,所述L型支架15铰接在滑行拖板7上,所述的控制箱9上设置有把手10,在可调振动刮杠5两侧还对称设置有可调挡灰板11,在L型支架15和机箱8之间设置有调整滑行拖板7水平平衡的伺服电机12,所述滑行拖板7上还设置有伺服电机支架14。 As shown in Figures 1 and 2: the floor laser leveling machine includes a laser receiving device 1, an adjustable telescopic support rod 2 connected between the receiving device 1 and the adjustable vibrating scraper bar 5, and the center position of the vibrating scraper bar 5 Vibration motor 3, level sensing device 4 arranged in the middle position of sliding carriage 7, adjustable vibration scraper 5 connected to sliding carriage 7 through parallel mechanism 13, servo motor 6 for adjusting the elevation of vibration scraper 5, taking into account wiping The sliding carriage 7 with light function is arranged on the chassis 8 with a high-energy battery on the sliding carriage 7, and the control box 9 is arranged on the top of the L-shaped support 15, and the L-shaped support 15 is hinged on the sliding carriage 7. The above-mentioned control box 9 is provided with a handle 10, on both sides of the adjustable vibrating scraper 5 there are also adjustable gray baffles 11 symmetrically, between the L-shaped bracket 15 and the cabinet 8 there is a sliding drag plate 7 for adjusting the horizontal balance Servomotor 12, and a servomotor bracket 14 is also arranged on the sliding carriage 7.
所述的激光接收装置1为二套,为找平机的无线发射系统,分别固定在两个可调伸缩支杆2的顶端,所述的可调伸缩支杆2固定在可调振动刮杠5上。 The laser receiving device 1 is two sets, which are the wireless transmitting system of the leveling machine, and are respectively fixed on the tops of two adjustable telescopic struts 2, and the adjustable telescopic struts 2 are fixed on the adjustable vibration scraper 5 superior.
所述的可调伸缩支杆2高度为1200mm~1800mm。 The height of the adjustable telescopic strut 2 is 1200mm-1800mm.
所述的振动电机3位于振动刮杠5的中心位置,振动频率3000r/min,振动电机3的作用是将可调振动刮杠5前的混凝土振动布料均匀,有利于侧向排灰。 The vibrating motor 3 is located at the center of the vibrating scraper 5 with a vibration frequency of 3000r/min. The function of the vibrating motor 3 is to uniformly vibrate the concrete in front of the adjustable vibrating scraper 5, which is beneficial to lateral ash discharge.
所述的水平传感装置4在工作过程中随时通过伺服电机12调整滑行拖板7的水平角度,这样,设置在控制箱9上的把手10的高度可根据操作者的身高及时自动调整。 Described level sensing device 4 adjusts the horizontal angle of sliding carriage 7 by servo motor 12 at any time during the working process, like this, the height of the handle 10 that is arranged on the control box 9 can be adjusted automatically in time according to the operator's height.
所述水平传感装置4固定在拖板上,允许调整范围为±1°,如超过此范围则会发出电信号至控制主板,控制板发出指令,伺服电机随时调整机体与水平面的夹角,使之动态保持在允许范围之内;同时,由于操作者身高及混凝土、砂浆厚度不同,每个操作者会与机体有不同的配合角度,水平传感装置会根据实际情况随时调整机体角度使之水平,使操作者兼顾可操作性及舒适性。 The level sensing device 4 is fixed on the carriage, and the allowable adjustment range is ±1°. If it exceeds this range, an electric signal will be sent to the control board, and the control board will issue instructions, and the servo motor will adjust the angle between the body and the horizontal plane at any time. Keep it dynamically within the allowable range; at the same time, due to the different heights of operators and the thickness of concrete and mortar, each operator will have different cooperation angles with the body, and the level sensor will adjust the angle of the body at any time according to the actual situation. Level, so that the operator can take into account the operability and comfort.
所述的平行机构13铰接在滑行拖板7和振动刮杠5之间,所述平行机构13还与伺服电机6竖向铰接。 The parallel mechanism 13 is hinged between the sliding carriage 7 and the vibrating scraper 5 , and the parallel mechanism 13 is also vertically hinged with the servo motor 6 .
所述用于调整标高的伺服电机6固定于左右两个调整标高支架14的上面,所述每个伺服电机6下端与振动刮杠5铰接,所述伺服电机支架14固定于滑行拖板7上。 The servo motor 6 for adjusting the level is fixed on the left and right two level adjustment brackets 14, the lower end of each servo motor 6 is hinged with the vibration scraper 5, and the servo motor bracket 14 is fixed on the sliding carriage 7 .
所述的滑行拖板7为整个找平机平衡基础,工作时浮在混凝土或砂浆之上,其中机箱内设置有动力电源-高能锂电池,所述L型支架15上的控制箱9内设置有控制主板。 The sliding carriage 7 is the balance foundation of the whole leveling machine, and it floats on the concrete or mortar during work, wherein a power supply-high-energy lithium battery is arranged in the cabinet, and the control box 9 on the L-shaped bracket 15 is provided with control board.
所述激光发射系统-激光扫平仪一般情况下为一台,根据精度要求可选用不同精度的仪器;工作时可设定扫出水平面的亦可扫出坡面。 The laser emission system-laser leveling instrument is generally one set, and instruments with different precision can be selected according to the accuracy requirements; during work, it can be set to sweep out the horizontal plane or sweep out the slope.
由图3所示:所述激光接收系统为两个激光接收装置1,分别固定在可伸缩支杆2上,主要由封帽1-1、蓄电池1-2、无线发射模块1-3、光电转化线路板1-4、管型光敏原件1-5、管型滤光膜1-6、固定手柄1-7、灯光显示1-8及固定弹簧销1-9组成;该接收器同时兼顾接收光信号并将其转化为电信号后无线发射至控制箱9内的控制主板。 As shown in Figure 3: the laser receiving system is two laser receiving devices 1, respectively fixed on the telescopic pole 2, mainly composed of a sealing cap 1-1, a battery 1-2, a wireless transmitting module 1-3, a photoelectric Conversion circuit board 1-4, tubular photosensitive element 1-5, tubular filter film 1-6, fixed handle 1-7, light display 1-8 and fixed spring pin 1-9; the receiver also takes into account the reception Optical signal is wirelessly transmitted to the control mainboard in the control box 9 after being converted into an electrical signal.
所述操控箱9为控制电脑(主板)、各种开关及显示装置,开关包括电源、振动、伺服电机手动/自动。控制电脑(主板)是将激光接收的电信号分析处理后通过自动控制装置及时调整设备的工作。 The control box 9 is a control computer (main board), various switches and display devices, and the switches include power supply, vibration, and servo motor manual/automatic. The control computer (mainboard) analyzes and processes the electrical signal received by the laser and adjusts the equipment in time through the automatic control device.
所述机箱8内的电池组为高容量锂电池,配置二块电池,一用一备;每块电池正常可连续工作8小时,可找平至少3000㎡砂浆或混凝土地坪。 The battery pack in the chassis 8 is a high-capacity lithium battery, equipped with two batteries, one for use and one for standby; each battery can work continuously for 8 hours normally, and can level at least 3000 square meters of mortar or concrete floor.
本激光找平机电池为24V(安全电压)锂电池,容量10AH,一组电池可找平3000㎡。设备总功率30W,最大工作效率600㎡/h。工作幅度1.14m。最大施工半径200m(激光扫平仪与激光找平机的最远距离)。楼地面平整度:2mm/2m靠尺,楼地面标高误差为激光扫平仪的误差,一般为10″或0.5mm~1mm/10m(以激光扫平仪本身精度而定)。 The battery of this laser leveling machine is a 24V (safety voltage) lithium battery with a capacity of 10AH. A set of batteries can level 3000㎡. The total power of the equipment is 30W, and the maximum working efficiency is 600㎡/h. The working range is 1.14m. The maximum construction radius is 200m (the furthest distance between the laser leveling device and the laser leveling machine). Floor flatness: 2mm/2m by ruler, the error of the floor elevation is the error of the laser leveling instrument, generally 10″ or 0.5mm ~ 1mm/10m (depending on the accuracy of the laser leveling instrument itself).
所述的滑行拖板7采用人力拖拽,可采用拉绳拴在操作者腰间以减少受力点与拖板的夹角,以便更平稳的拖拽主机。因本机总体工作重量小于24kg,故在施工过程中的流态混凝土上拖拽非常轻便。 The sliding pallet 7 is dragged by manpower, and a pull cord can be used to tie it around the waist of the operator to reduce the angle between the force point and the pallet, so that the host can be dragged more smoothly. Because the overall working weight of the machine is less than 24kg, it is very light to drag on the fluid concrete during construction.
所述可调挡灰板11是为阻止工作时可调振动刮板前多余的灰浆向已完工作面溢流而设的,左右均可上下调整;故在实际施工中正反向行走时可使该当灰板交错使用,以减少灰浆溢流对已完工作面的精度影响,又可连续施工,因此,可减少一个配合操作的人员对灰浆溢流的清理工作。 The adjustable gray baffle 11 is designed to prevent excess mortar from overflowing to the finished working surface during work, and the left and right sides can be adjusted up and down; The mortar boards should be used alternately to reduce the impact of mortar overflow on the accuracy of the completed working face, and continuous construction can be performed. Therefore, one cooperating operator can reduce the cleaning work of mortar overflow.
由图5所示:所述激光接收装置1接收由激光扫平仪发出的激光信号,该光信号通过机关接收器转化为电信号,并通过电信号控制伺服电动升降系统(伺服电机)达到振动刮杠的及时调整标高。该激光接收装置独特之处在于采用整片的激光接收元器件,使接收面积大大增大,实际工作中,如有竖向钢筋遮挡则仍可接收信号光;另外,接收激光处理成电信号后无线发射至主板,有别于其他类似接收机构的有线传输方式。 As shown in Figure 5: the laser receiving device 1 receives the laser signal sent by the laser leveling instrument, the optical signal is converted into an electrical signal through the receiver of the mechanism, and the servo electric lifting system (servo motor) is controlled by the electrical signal to achieve vibration scraping. Adjust the height of the bar in time. The unique feature of this laser receiving device is that it adopts a whole piece of laser receiving components, so that the receiving area is greatly increased. Wireless transmission to the main board is different from other wired transmission methods similar to receiving institutions.
设备主要材质为钛合金及不锈钢,整机自重24kg,轻巧灵便,一个工人即可轻松搞定,机器本身无易损件所有零件均为即插即用的模块化配件,无需修理,如发生设备故障换件即可,大大减少了维修工作。 The main material of the equipment is titanium alloy and stainless steel. The weight of the whole machine is 24kg. It is light and handy, and can be easily handled by one worker. The machine itself has no wearing parts. All parts are plug-and-play modular accessories, and there is no need for repairs. In case of equipment failure Replacement parts are enough, greatly reducing maintenance work.
本机所有线缆均隐蔽暗敷,在工作时不会被溅起的灰浆污染而发生故障,施工完毕后在撤除电池后即可用高压水枪清洗。 All the cables of this machine are concealed and concealed, and will not be polluted by splashed mortar during work and will not fail. After the construction is completed, the battery can be cleaned with a high-pressure water gun.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104533069A (en) * | 2014-12-15 | 2015-04-22 | 范兴华 | Laser leveling machine for terrace |
CN106049842A (en) * | 2016-07-23 | 2016-10-26 | 山东万世机械科技有限公司 | Pervious area smoothing machine |
CN106193559A (en) * | 2016-09-07 | 2016-12-07 | 林群富 | A kind of small-sized flooring paving slurry all-in-one |
CN112316353A (en) * | 2020-10-15 | 2021-02-05 | 毛引弟 | Horizontal bar horizontal installation positioning mechanism capable of automatically leveling |
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2014
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104533069A (en) * | 2014-12-15 | 2015-04-22 | 范兴华 | Laser leveling machine for terrace |
CN106049842A (en) * | 2016-07-23 | 2016-10-26 | 山东万世机械科技有限公司 | Pervious area smoothing machine |
CN106049842B (en) * | 2016-07-23 | 2018-08-28 | 山东万世机械科技有限公司 | Pervious surface planisher |
CN106193559A (en) * | 2016-09-07 | 2016-12-07 | 林群富 | A kind of small-sized flooring paving slurry all-in-one |
CN106193559B (en) * | 2016-09-07 | 2018-04-13 | 林群富 | A kind of small-sized flooring paving slurry all-in-one machine |
CN112316353A (en) * | 2020-10-15 | 2021-02-05 | 毛引弟 | Horizontal bar horizontal installation positioning mechanism capable of automatically leveling |
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