CN204309101U - A kind of case beam external mold for the rotation mode demoulding - Google Patents

A kind of case beam external mold for the rotation mode demoulding Download PDF

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Publication number
CN204309101U
CN204309101U CN201420795940.XU CN201420795940U CN204309101U CN 204309101 U CN204309101 U CN 204309101U CN 201420795940 U CN201420795940 U CN 201420795940U CN 204309101 U CN204309101 U CN 204309101U
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China
Prior art keywords
support rod
folding support
external mold
template part
case beam
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CN201420795940.XU
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Chinese (zh)
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王祥军
谢亮
李辉
李纲平
蒋平文
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Hunan Wuxin Intelligent Technology Co ltd
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China Railway Wuxin Steel Formwork Co Ltd
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Abstract

A kind of case beam external mold for the rotation mode demoulding, comprise template part (3), the falsework (4) be fixedly connected with template part (3), for the bottom bracket (1) of support shuttering part (3) and falsework (4), be positioned at the articulated mounting (2) be articulated and connected between bottom bracket (1) one end and template part (3), be positioned at the telescopic oil cylinder (6) be articulated and connected between bottom bracket (1) other end and falsework (4), folding support rod (5) is hingedly connected with between the bottom bracket (1) of telescopic oil cylinder (6) homonymy and falsework (4), folding support rod (5) is provided with pin joint (10), folding support rod (5) is articulated and connected into two parts (51 by this pin joint (10), 52), also comprise for limiting two parts (51, 52) locking mechanism in relative rotation, it is simple that this case beam external mold has structure, feature with low cost.

Description

A kind of case beam external mold for the rotation mode demoulding
Technical field
The utility model relates to a kind of case beam external mold, particularly relates to the case beam external mold of a kind of hydraulic prefabricated sections rotation mode demoulding.
Background technology
The many templates and formwork bracing system by forming case beam outward appearance of usual precast segmental beam case beam external mold are formed, tradition external mold support system many employings support adds threaded spreader bar form, supporting structure is complicated, Heavy Weight, on-the-spot erecting and welding workload is large, matched moulds is received mould and is all needed to be met the demands by manual adjustment threaded spreader bar, formwork assembling and disassembling difficulty and operating space be very restricted, labor intensive material resources, and inefficiency.
Patent NC201913702U discloses a kind of external mold of prefabricated box girder hydraulic ejection and vertical mold device, be included in jacking cylinder external mold of prefabricated box girder vertical rack and backrest arranged respectively on vertical direction, traversing support arranges the translation oil cylinder of horizontal direction, outer side mold matched moulds and the demoulding is realized by hydraulic operation, preferably resolve above-mentioned technical problem, but this technical scheme needs traveling dolly and multiple jacking cylinder and translation oil cylinder, complex structure, manufacturing cost is higher, is unfavorable for large-scale promotion application.
Utility model content
Technical problem to be solved in the utility model is to provide the case beam external mold of the hydraulic prefabricated sections rotation mode demoulding that a kind of structure is simple, manufacturing cost is lower.
The technical scheme that the utility model solves the employing of its technical problem is, a kind of case beam external mold for the rotation mode demoulding: comprise template part, the falsework be fixedly connected with template part, for the bottom bracket of support shuttering part, the articulated mounting be articulated and connected between bottom bracket one end and template part, the telescopic oil cylinder be articulated and connected between the bottom bracket other end and falsework, folding support rod is hingedly connected with between the bottom bracket of telescopic oil cylinder homonymy and falsework, folding support rod is provided with pin joint, folding support rod is articulated and connected into two parts by this pin joint, also comprise the locking mechanism for limiting folding support rod two partial relative rotation, when telescopic oil cylinder stretch out or shrink make template part matched moulds or the demoulding time, locking mechanism makes folding support rod launch or folds.
Further, locking mechanism comprise the coaxial line be opened near pin joint in folding support rod two parts to perforation, and for inserting the locking pin to perforation.
Further, folding support rod is also provided with the adjustable diameter and screw adjusting mechanism for regulating folding support rod length.
Further, folding support rod is also provided with the block limiting its folding position.
Further, adjustable support rod is provided with between falsework and template part flange plate.
Further, articulated mounting is positioned at the lower position of bed die, comprises the screw rod of adjusting template part upper-lower position and regulates the kidney-shaped hinge hole of horizontal level.
Further, pull bar group is installed between template part and bed die.
The case beam external mold of a kind of hydraulic prefabricated sections rotation mode of the present utility model demoulding, can bring following beneficial effect relative to prior art:
1, owing to being hingedly connected with folding support rod between the bottom bracket of telescopic oil cylinder homonymy and falsework; folding support rod is provided with pin joint; folding support rod is articulated and connected into two parts by this pin joint; also comprise the locking mechanism for limiting folding support rod two partial relative rotation; when telescopic oil cylinder stretch out or shrink make template part matched moulds or the demoulding time, locking mechanism makes folding support rod launch or folding.Like this, the extension elongation of telescopic oil cylinder both can be controlled by folding support rod, thus Control architecture part die-closed position, folding support rod is made to become a rigid body by locking mechanism again, for the deadweight of support box beam external mold and pouring concrete load, thus simplify the structure, reduce manufacturing cost.
2, locking mechanism comprise the coaxial line be opened near pin joint in folding support rod two parts to perforation, and for inserting the locking pin to perforation, the locking of locking mechanism can be realized easily.
3, the adjustable diameter and screw adjusting mechanism by being provided with on folding support rod for regulating folding support rod length, accurately can control the extension elongation of telescopic oil cylinder, thus the die-closed position of accurate Control architecture part.
4, being provided with adjustable support rod between falsework and template part flange plate, making flange plate template part reach design size by regulating strut.
5, articulated mounting is positioned at the lower position of bed die, comprises the screw rod of adjusting template part upper-lower position and regulates the kidney-shaped hinge hole of horizontal level, thus realizes template part in the vertical fine setting with transverse direction.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide further understanding of the present utility model, and form a application's part, schematic description and description of the present utility model, for explaining the utility model, is not formed improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the side view of the utility model embodiment matched moulds state;
Fig. 2 is the side view of the utility model embodiment demoulding state;
Fig. 3 is the utility model embodiment folding support rod unfolding state figure;
Fig. 4 is the utility model embodiment folding support rod retracted position figure.
Detailed description of the invention
It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can combine mutually.Below with reference to the accompanying drawings and describe the utility model in detail in conjunction with the embodiments.
See accompanying drawing 1, the case beam external mold of a kind of hydraulic prefabricated sections rotation mode of the present utility model demoulding, comprises template part 3, falsework 4, and template part 3 and falsework 4 are bolted as entirety.Being hingedly connected with several adjustable struts 7 between the flange plate plate of falsework 4 and template part 3, by regulating strut 7 can the attitude of adjusting template part 3 flange plate, ensureing that the physical dimension of template part 3 flange plate reaches designing requirement.The beam platform position processed of bed die lower position is provided with bottom bracket 1, to prevent the out-of-flatness of beam platform position processed and a single point generation sedimentation phenomenon in beam platform position processed on the impact of formwork structure size, and for support shuttering part 3 and falsework 4.The right-hand member of bottom bracket 1 is connected by articulated mounting 2 with between template part 3, is hingedly connected with telescopic oil cylinder 6 between left end and falsework 4.Folding support rod 5 is hingedly connected with between the bottom bracket 1 of telescopic oil cylinder 6 homonymy and falsework 4.Wherein falsework 4, adjustment strut 7, telescopic oil cylinder 6, bottom bracket 1 and articulated mounting 2 become some groups along the genesis analysis of template part 3, often connect into overall structure by longitudinal connecting rod (not shown) between group.
Articulated mounting 2 comprises the screw rod of energy adjusting template part 3 upper-lower position and regulates the kidney-shaped hinge hole of horizontal level, wherein the bearing of screw rod is cemented in the end of bottom bracket 1, kidney-shaped hinge hole to be articulated and connected with the lower end of template part 3 by shipping and reselling on another market, and template part 3 can rotate along kidney-shaped hinge hole.For convenience of the demoulding, the pin joint of this articulated mounting 2 is positioned at the lower position of bed die.
In addition, between the lower position and bed die of template part 3, pull bar group is installed, for fixing between template part 3 matched moulds rear pattern plate part 3 and bed die.
In conjunction with see accompanying drawing 2 and accompanying drawing 3, the two ends of folding support rod 5 are respectively equipped with the hinged ear be hinged with falsework 4 and bottom bracket 1, middle part is provided with pin joint 10, folding support rod 5 is articulated and connected into two parts 51 by this pin joint 10, 52, near pin joint 10, two parts 51, offer respectively on 52 perforation 55, when being tending towards coaxial line after folding support rod 5 launches, two parts 51, that offers on 52 just in time aligns to perforation 55, locking pin 9 can pass this easily to perforation 55, thus restriction folding support rod 5 two parts 51, 52 relatively rotate around pin joint 10, folding support rod 5 is made to become a rigid rod, for supporting deadweight and the concreting load of cast outer mold structure.In a part 52 for folding support rod 5, being provided with the adjustable diameter and screw adjusting mechanism 53 for regulating folding support rod 5 length, by adjustment adjustable diameter and screw adjusting mechanism 53, accurately can controlling the extension elongation of telescopic oil cylinder, thus the die-closed position of accurate Control architecture part 3.Folding support rod 5 part 52 is also provided with the block 54 for limiting folding support rod 5 folding position.
The course of work is as follows:
See accompanying drawing 1-4, during matched moulds, primer fluid pressing system makes the piston rod of telescopic oil cylinder 6 stretch out, drive template part 3 around the pin joint rotary motion clockwise of articulated mounting by falsework 4, two parts 51 of folding support rod 5 simultaneously, 52 around pin joint 10 progressively stretching routine, when template part 3 moves to die-closed position, just in time two parts 51 of folding support rod 5, 52 straight line poles being tending towards coaxial line, be located at two parts 51, on 52 to perforation 55 coaxial line, insert locking pin 9, now folding support rod 5 becomes a rigid rod, coordinate with telescopic oil cylinder and be used for the deadweight of support box beam external mold and the service load of pouring concrete, this service load is delivered on beam platform position processed further by bottom bracket 1.
During the demoulding, extract locking pin 9, primer fluid pressing system makes the piston rod of telescopic oil cylinder 6 retract, drive template part 3 around the pin joint counter rotation campaign of articulated mounting by falsework 4 equally, two parts 51,52 of folding support rod 5 are around pin joint 10 progressively mutual folding movement simultaneously, when moving to positive stop 54 position, folding movement stops, and external mold is in demoulding state.
The foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, for a person skilled in the art, the utility model can have various modifications and variations.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (7)

1. the case beam external mold for the rotation mode demoulding, comprise template part (3), the falsework (4) be fixedly connected with described template part (3), for supporting the bottom bracket (1) of described template part (3), be positioned at the articulated mounting (2) be articulated and connected between described bottom bracket (1) one end and described template part (3), be positioned at the telescopic oil cylinder (6) be articulated and connected between described bottom bracket (1) other end and described falsework (4), be characterised in that: between the described bottom bracket (1) of described telescopic oil cylinder (6) homonymy and falsework (4), be hingedly connected with folding support rod (5), described folding support rod (5) is provided with pin joint (10), described folding support rod (5) is articulated and connected into two parts (51 by this pin joint (10), 52), also comprise for limiting described folding support rod (5) two parts (51, 52) locking mechanism in relative rotation, when described telescopic oil cylinder (6) stretches out or shrinks and makes described template part (3) matched moulds or the demoulding, described locking mechanism makes described folding support rod (5) launch or folds.
2. a kind of case beam external mold for the rotation mode demoulding according to claim 1, it is characterized in that: described locking mechanism comprise the coaxial line be opened near described pin joint (10) on described folding support rod (5) two parts (51,52) to perforation (55), and for inserting the described locking pin (9) to perforation (55).
3. a kind of case beam external mold for the rotation mode demoulding according to claim 2, is characterized in that: described folded strut (5) is provided with the adjustable diameter and screw adjusting mechanism (53) for regulating described folding support rod (5) length.
4. a kind of case beam external mold for the rotation mode demoulding according to claim 3, is characterized in that: described folded strut (5) is provided with the block (54) limiting its folding position.
5. a kind of case beam external mold for the rotation mode demoulding according to claim 1, is characterized in that: between described falsework (4) and the flange plate of described template part (3), be provided with adjustable support rod (7).
6. a kind of case beam external mold for the rotation mode demoulding according to claim 1, it is characterized in that: described articulated mounting (2) is positioned at the lower position of bed die, comprise the screw rod regulating described template part (3) upper-lower position and the kidney-shaped hinge hole regulating horizontal level.
7., according to a kind of case beam external mold for the rotation mode demoulding in claim 1-6 described in any one, it is characterized in that: pull bar group (8) is installed between described template part (3) and described bed die.
CN201420795940.XU 2014-12-17 2014-12-17 A kind of case beam external mold for the rotation mode demoulding Active CN204309101U (en)

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Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105034148A (en) * 2015-09-02 2015-11-11 江苏明福钢结构有限公司 Railway continuous beam formwork
CN105442838A (en) * 2015-12-24 2016-03-30 湖南中铁五新钢模有限责任公司 Stub matching prefabricated U-shaped segmental beam formwork and formwork retracting method thereof
CN105751361A (en) * 2016-04-26 2016-07-13 南通铁军机械有限公司 Integrated automatic hollow component die device of connection rod mechanism
CN105856392A (en) * 2016-04-18 2016-08-17 中铁七局集团郑州工程有限公司 Outer template opening and closing method of U-shaped beam of urban rail
CN107175753A (en) * 2017-06-02 2017-09-19 西安华道电机有限公司 A kind of concrete prefabricated girder steel formwork with automatic locking mechanism
CN109571747A (en) * 2018-11-23 2019-04-05 上海市政预制技术开发有限公司 A kind of double T beam construction methods of broken line pretensioned prestressing
CN109797656A (en) * 2019-01-28 2019-05-24 江苏瑞沃建设集团有限公司 A kind of molding die and its moulding process of wide-span case beam
CN111531687A (en) * 2020-05-12 2020-08-14 宁波交通工程建设集团有限公司 Quick template mounting and dismounting device for large prefabricated T beam produced by industrial production line
CN113756197A (en) * 2021-09-14 2021-12-07 保利长大工程有限公司 UHPC (ultra high performance polycarbonate) segment box girder template suitable for complex variable cross section
CN114986666A (en) * 2022-06-01 2022-09-02 中交第四公路工程局有限公司 Box girder manufacturing system based on tenon-and-mortise structure combined prefabricated pedestal

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105034148A (en) * 2015-09-02 2015-11-11 江苏明福钢结构有限公司 Railway continuous beam formwork
CN105442838A (en) * 2015-12-24 2016-03-30 湖南中铁五新钢模有限责任公司 Stub matching prefabricated U-shaped segmental beam formwork and formwork retracting method thereof
CN105856392A (en) * 2016-04-18 2016-08-17 中铁七局集团郑州工程有限公司 Outer template opening and closing method of U-shaped beam of urban rail
CN105751361A (en) * 2016-04-26 2016-07-13 南通铁军机械有限公司 Integrated automatic hollow component die device of connection rod mechanism
CN105751361B (en) * 2016-04-26 2017-11-21 南通铁军机械有限公司 A kind of overall automatic hollow unit die device of linkage
CN107175753B (en) * 2017-06-02 2023-09-26 西安华道电机有限公司 Take automatic locking mechanism's precast concrete beam steel form
CN107175753A (en) * 2017-06-02 2017-09-19 西安华道电机有限公司 A kind of concrete prefabricated girder steel formwork with automatic locking mechanism
CN109571747A (en) * 2018-11-23 2019-04-05 上海市政预制技术开发有限公司 A kind of double T beam construction methods of broken line pretensioned prestressing
CN109571747B (en) * 2018-11-23 2021-07-06 上海市政预制技术开发有限公司 Construction method of broken line pretensioning prestressed double T-beam
CN109797656A (en) * 2019-01-28 2019-05-24 江苏瑞沃建设集团有限公司 A kind of molding die and its moulding process of wide-span case beam
CN111531687A (en) * 2020-05-12 2020-08-14 宁波交通工程建设集团有限公司 Quick template mounting and dismounting device for large prefabricated T beam produced by industrial production line
CN113756197A (en) * 2021-09-14 2021-12-07 保利长大工程有限公司 UHPC (ultra high performance polycarbonate) segment box girder template suitable for complex variable cross section
CN114986666A (en) * 2022-06-01 2022-09-02 中交第四公路工程局有限公司 Box girder manufacturing system based on tenon-and-mortise structure combined prefabricated pedestal

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Address after: No. 85, Liyuan Road, Hecheng District, Huaihua City, Hunan Province 410100

Patentee after: Hunan Wuxin Intelligent Technology Co.,Ltd.

Address before: No. 85, Liyuan Road, Hecheng District, Huaihua City, Hunan Province 410100

Patentee before: Hunan China Railway Wuxin Steel Mould Co.,Ltd.