CN204309092U - Rotary shaft box girder inner formwork - Google Patents

Rotary shaft box girder inner formwork Download PDF

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Publication number
CN204309092U
CN204309092U CN201420729940.XU CN201420729940U CN204309092U CN 204309092 U CN204309092 U CN 204309092U CN 201420729940 U CN201420729940 U CN 201420729940U CN 204309092 U CN204309092 U CN 204309092U
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China
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inner mold
hinge point
support rod
formwork
box girder
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CN201420729940.XU
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Inventor
吴初福
孙中华
秦德进
冯恒旺
李存虎
袁晓红
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China Railway No 3 Engineering Group Co Ltd
Six Engineering Co Ltd of China Railway No 3 Engineering Group Co Ltd
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China Railway No 3 Engineering Group Co Ltd
Six Engineering Co Ltd of China Railway No 3 Engineering Group Co Ltd
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Abstract

本实用新型属于桥梁箱梁内模施工的技术领域,为解决预制箱梁内模拆除的施工难度大、施工时间长的技术问题,提供了一种转轴式箱梁内模,包括左半副模板和右半副模板,左半副模板与右半副模板相对接,左半副模板包括内模一和内模二,内模一与内模二通过转轴连接,右半副模板包括内模三和内模四,内模三和内模四通过转轴连接,内模上端设置有上铰点,内模的下端设置有下铰点,上铰点与下铰点分别垂直设置,上支撑杆与上铰点连接,下支撑杆与下铰点连接,拉杆与上下支撑杆垂直,拉杆、上支撑杆和下支撑杆三者通过螺栓连接,拉杆的一端设置有拉环。本实用新型结构简单,内模拆除方便,降低了工人的劳动强度,提高了工作效率。

The utility model belongs to the technical field of bridge box girder inner formwork construction. In order to solve the technical problems of difficult construction and long construction time in dismantling the prefabricated box girder inner formwork, the utility model provides a rotating shaft type box girder inner formwork, including the left half auxiliary formwork and the right half of the secondary template, the left half of the secondary template is connected with the right half of the secondary template, the left half of the secondary template includes inner mold 1 and inner mold 2, the inner mold 1 and inner mold 2 are connected by a rotating shaft, and the right half of the secondary template includes inner mold 3 and inner mold four, inner mold three and inner mold four are connected by a rotating shaft, the upper end of the inner mold is provided with an upper hinge point, the lower end of the inner mold is provided with a lower hinge point, and the upper hinge point and the lower hinge point are vertically arranged respectively, and the upper support rod and the lower hinge point are vertically arranged respectively. The upper hinge point is connected, the lower support rod is connected with the lower hinge point, the pull rod is perpendicular to the upper and lower support rods, the pull rod, the upper support rod and the lower support rod are connected by bolts, and one end of the pull rod is provided with a pull ring. The utility model has the advantages of simple structure, convenient removal of the inner mold, reduced labor intensity of workers, and improved work efficiency.

Description

转轴式箱梁内模Shaft type box girder inner mold

技术领域 technical field

本实用新型属于桥梁箱梁内模施工的技术领域,具体涉及一种转轴式箱梁内模。 The utility model belongs to the technical field of bridge box girder inner mold construction, in particular to a rotating shaft type box girder inner mold.

背景技术 Background technique

随着西部大开发战略的实施,高等级公路在西部、北部深沟险壑地区出现的越来越多。桥梁墩高越来越高,预制箱梁将会越来越多。目前,建筑工程中所用的箱梁内模是采用单箱结构,在箱内周围设有隔板,但在内模拆除过程中,由于箱内高度的限制,要将内模全部拆成小块,解体后才能从梁体内移出,费时费力,同时也降低了工作效率。 With the implementation of the western development strategy, more and more high-grade highways appear in the western and northern deep gullies and dangerous areas. The height of bridge piers is getting higher and higher, and there will be more and more prefabricated box girders. At present, the inner formwork of box girder used in construction projects adopts a single box structure, and there are partitions around the box, but during the removal process of the inner formwork, due to the limitation of the height of the box, the inner formwork must be dismantled into small pieces , It can only be removed from the beam body after disintegration, which is time-consuming and labor-intensive, and also reduces work efficiency.

发明内容 Contents of the invention

本实用新型为解决预制箱梁内模拆除的施工难度大、施工时间长的技术问题,提供了一种转轴式箱梁内模。 The utility model provides a rotary shaft type inner mold for box girders to solve the technical problems of high construction difficulty and long construction time for dismantling the inner mold of the prefabricated box girder.

本实用新型采用的技术方案如下: The technical scheme that the utility model adopts is as follows:

一种转轴式箱梁内模,包括左半副模板、右半副模板、上支撑杆、下支撑杆、上铰点、下铰点、拉杆和拉环,左半副模板包括内模一和内模二,内模一的下端与内模二的上端通过转轴连接,右半副模板包括内模三和内模四,内模三的下端和内模四的上端通过转轴连接,左半副模板的上端和下端分别与右半副模板的上端和下端相对接,内模一和内模三的上端分别设置有上铰点,内模二和内模四的下端分别设置有下铰点,上铰点与下铰点分别垂直设置,上支撑杆的上端与上铰点通过螺栓连接,下支撑杆的下端与下铰点通过螺栓连接,拉杆设置在上支撑杆的下端,并与上支撑杆和下支撑杆垂直,拉杆、上支撑杆的下端和下支撑杆的上端三者通过螺栓连接,拉杆的一端设置有拉环。 A rotary shaft type box girder inner formwork, comprising left half formwork, right half formwork, upper support bar, lower support bar, upper hinge point, lower hinge point, pull rod and pull ring, left half formwork includes inner mold one and Inner mold 2, the lower end of inner mold 1 is connected with the upper end of inner mold 2 through a rotating shaft, the right half of the auxiliary template includes inner mold 3 and inner mold 4, the lower end of inner mold 3 and the upper end of inner mold 4 are connected through a rotating shaft, and the left half of the auxiliary template The upper end and the lower end of the formwork are respectively connected with the upper end and the lower end of the right half secondary formwork, the upper ends of the inner mold 1 and the inner mold 3 are respectively provided with upper hinge points, and the lower ends of the inner mold 2 and inner mold 4 are respectively provided with lower hinge points, The upper hinge point and the lower hinge point are set vertically respectively, the upper end of the upper support rod is connected with the upper hinge point by bolts, the lower end of the lower support rod is connected with the lower hinge point by bolts, and the tie rod is arranged at the lower end of the upper support rod and connected with the upper support rod. The rod and the lower support rod are vertical, and the lower end of the pull rod, the upper support rod and the upper end of the lower support rod are connected by bolts, and one end of the pull rod is provided with a pull ring.

通过采用本实用新型,在预制箱梁混凝土达到一定强度时,通过卷扬机拉拽拉杆,使箱梁内模轻松脱离混凝土,既安全又快捷。 By adopting the utility model, when the concrete of the prefabricated box girder reaches a certain strength, the inner mold of the box girder is easily separated from the concrete by pulling the pull rod through the winch, which is safe and fast.

本实用新型的有益效果:结构简单,内模拆除方便,降低了工人的劳动强度,提高了工作效率。 The beneficial effects of the utility model: the structure is simple, the inner mold is conveniently removed, the labor intensity of workers is reduced, and the work efficiency is improved.

附图说明 Description of drawings

图1为本实用新型横断面结构示意图; Fig. 1 is the utility model cross-sectional structure schematic diagram;

图2为本实用新型纵断面结构示意图; Fig. 2 is a schematic diagram of the longitudinal section of the utility model;

图3为上铰点的结构示意图; Fig. 3 is the structural representation of upper hinge point;

图4为下铰点的结构示意图; Fig. 4 is the structural representation of lower hinge point;

图5为拉环的结构示意图; Fig. 5 is the structural representation of pull ring;

图6为转轴的结构示意图; Fig. 6 is a structural schematic diagram of a rotating shaft;

图中:1-内模一,2-内模二,3-内模三,4-内模四,5-转轴,6-上支撑杆,7-下支撑杆,8-上铰点,9-下铰点,10-拉杆,11-拉环。 In the figure: 1-inner mold one, 2-inner mold two, 3-inner mold three, 4-inner mold four, 5-rotating shaft, 6-upper support rod, 7-lower support rod, 8-upper hinge point, 9 -Hinge point, 10-pull rod, 11-pull ring.

具体实施方式 Detailed ways

如图1、2所示,一种转轴式箱梁内模,包括左半副模板、右半副模板、上支撑杆6、下支撑杆7、上铰点8、下铰点9、拉杆10和拉环11,左半副模板包括内模一1和内模二2,内模一1的下端与内模二2的上端通过转轴5连接,右半副模板包括内模三3和内模四4,内模三3的下端和内模四4的上端通过转轴5连接,左半副模板的上端和下端分别与右半副模板的上端和下端相对接,内模一1和内模三3的上端分别设置有上铰点8,内模二2和内模四4的下端分别设置有下铰点9,上铰点8与下铰点9分别垂直设置,上支撑杆6的上端与上铰点8通过螺栓连接,下支撑杆7的下端与下铰点9通过螺栓连接,拉杆10设置在上支撑杆6的下端,并与上支撑杆6和下支撑杆7垂直,拉杆10、上支撑杆6的下端和下支撑杆7的上端三者通过螺栓连接,拉杆10的一端设置有拉环11。 As shown in Figures 1 and 2, a rotating shaft type box girder inner formwork includes a left half auxiliary formwork, a right half auxiliary formwork, an upper support rod 6, a lower support rod 7, an upper hinge point 8, a lower hinge point 9, and a tie rod 10. And draw ring 11, the left half sub-formwork comprises inner mold one 1 and inner mold two 2, the lower end of inner mold one 1 is connected with the upper end of inner mold two 2 by rotating shaft 5, the right half sub-formwork comprises inner mold three 3 and inner mold Four 4, the lower end of inner mold three 3 and the upper end of inner mold four 4 are connected by rotating shaft 5, the upper end and the lower end of the left half auxiliary template are respectively connected with the upper end and the lower end of the right half auxiliary template, inner mold one 1 and inner mold three The upper end of 3 is respectively provided with upper hinge point 8, and the lower end of inner mold two 2 and inner mold four 4 is respectively provided with lower hinge point 9, and upper hinge point 8 and lower hinge point 9 are vertically arranged respectively, and the upper end of upper support rod 6 is connected with The upper hinge point 8 is connected by bolts, and the lower end of the lower support rod 7 is connected with the lower hinge point 9 by bolts. The lower end of the upper support rod 6 and the upper end of the lower support rod 7 are connected by bolts, and one end of the pull rod 10 is provided with a pull ring 11 .

本实用新型的具体制作: Concrete making of the utility model:

1)、内模一和内模二的制作,采用[8的槽钢作为骨架,每根槽钢的长度根据箱梁内模的尺寸而确定,采用δ6的钢板作为面板。材料准备好后,将面板与骨架焊接而成,并做好φ18的连接孔。内模一和内模二通过转轴相连接。 1) For the production of inner mold 1 and inner mold 2, [8 channel steel is used as the skeleton, the length of each channel steel is determined according to the size of the inner mold of the box girder, and δ6 steel plate is used as the panel. After the materials are ready, weld the panel and the skeleton, and make a connection hole of φ18. The inner mold one and the inner mold two are connected by a rotating shaft.

2)、内模三和内模四的制作,采用[8的槽钢作为骨架,每根槽钢的长度根据箱梁内模的尺寸而确定,采用δ6的钢板作为面板。材料准备好后,将面板与骨架焊接而成,并做好φ18的连接孔。内模三和内模四通过转轴相连接。 2) For the production of inner mold 3 and inner mold 4, [8] channel steel is used as the skeleton, the length of each channel steel is determined according to the size of the inner mold of the box girder, and δ6 steel plate is used as the panel. After the materials are ready, weld the panel and the skeleton, and make a connection hole of φ18. Internal mold three and internal mold four are connected by rotating shaft.

3)、上绞点和下绞点的制作,采用[6的槽钢合抱与钢板焊接到一起制作而成,如图3、4所示。 3) The upper twist point and the lower twist point are made by welding the channel steel in [6] and the steel plate together, as shown in Figure 3 and 4.

4)、拉环的制作,用φ28的螺纹钢,长度为60cm,从螺纹钢中间弯曲成半径为11.2cm的半圆结构,如图5所示。 4) For the production of the pull ring, use φ28 rebar with a length of 60cm, and bend it from the middle of the rebar into a semicircular structure with a radius of 11.2cm, as shown in Figure 5.

5)、转轴结构的制作,将直径为4.8cm的钢管分成长度为4cm的两节,长度为8cm的一节,将长度为4cm的钢管分别焊接到内模一、内模三上,长度为8cm的钢管焊接到内模二、内模四上,如图6所示。 5) For the manufacture of the rotating shaft structure, divide the steel pipe with a diameter of 4.8cm into two sections with a length of 4cm and one section with a length of 8cm, and weld the steel pipes with a length of 4cm to the inner mold 1 and inner mold 3 respectively. The 8cm steel pipe is welded to the inner mold two and the inner mold four, as shown in Figure 6.

6)、上支撑杆和下支撑杆的制作,用[8的槽钢,长度为60cm,两头分别用螺栓连接。 6) For the manufacture of the upper support rod and the lower support rod, use [8 channel steel with a length of 60cm, and connect the two ends with bolts.

Claims (1)

1.一种转轴式箱梁内模,其特征在于:包括左半副模板、右半副模板、上支撑杆(6)、下支撑杆(7)、上铰点(8)、下铰点(9)、拉杆(10)和拉环(11),左半副模板包括内模一(1)和内模二(2),内模一(1)的下端与内模二(2)的上端通过转轴(5)连接,右半副模板包括内模三(3)和内模四(4),内模三(3)的下端和内模四(4)的上端通过转轴(5)连接,左半副模板的上端和下端分别与右半副模板的上端和下端相对接,内模一(1)和内模三(3)的上端分别设置有上铰点(8),内模二(2)和内模四(4)的下端分别设置有下铰点(9),上铰点(8)与下铰点(9)分别垂直设置,上支撑杆(6)的上端与上铰点(8)通过螺栓连接,下支撑杆(7)的下端与下铰点(9)通过螺栓连接,拉杆(10)设置在上支撑杆(6)的下端,并与上支撑杆(6)和下支撑杆(7)垂直,拉杆(10)、上支撑杆(6)的下端和下支撑杆(7)的上端三者通过螺栓连接,拉杆(10)的一端设置有拉环(11)。 1. A shaft-type box girder inner mold, characterized in that: it includes a left half auxiliary formwork, a right half auxiliary formwork, an upper support rod (6), a lower support rod (7), an upper hinge point (8), and a lower hinge point (9), pull rod (10) and pull ring (11), the left half secondary formwork includes inner mold one (1) and inner mold two (2), the lower end of inner mold one (1) and inner mold two (2) The upper end is connected by a rotating shaft (5), the right half of the secondary formwork includes inner mold three (3) and inner mold four (4), the lower end of inner mold three (3) and the upper end of inner mold four (4) are connected by rotating shaft (5) , the upper end and the lower end of the left half of the auxiliary formwork are respectively connected with the upper and lower ends of the right half of the auxiliary formwork, the upper ends of the inner mold one (1) and the inner mold three (3) are respectively provided with upper hinge points (8), and the inner mold two (2) and the lower ends of the inner mold four (4) are respectively provided with a lower hinge point (9), and the upper hinge point (8) and the lower hinge point (9) are vertically arranged respectively, and the upper end of the upper support rod (6) is connected with the upper hinge point The point (8) is connected by bolts, the lower end of the lower support rod (7) is connected with the lower hinge point (9) by bolts, the pull rod (10) is arranged on the lower end of the upper support rod (6), and is connected with the upper support rod (6) Vertical to the lower support rod (7), the tie rod (10), the lower end of the upper support rod (6) and the upper end of the lower support rod (7) are connected by bolts, and one end of the pull rod (10) is provided with a pull ring (11) .
CN201420729940.XU 2014-11-29 2014-11-29 Rotary shaft box girder inner formwork Expired - Lifetime CN204309092U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107214826A (en) * 2017-07-26 2017-09-29 中国水利水电第十四工程局有限公司 The steel die device and its construction method of a kind of hollow slab girder prefabricated construction

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107214826A (en) * 2017-07-26 2017-09-29 中国水利水电第十四工程局有限公司 The steel die device and its construction method of a kind of hollow slab girder prefabricated construction

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Granted publication date: 20150506