CN204294734U - Multi-station mold stretching automated system - Google Patents
Multi-station mold stretching automated system Download PDFInfo
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- CN204294734U CN204294734U CN201420669777.2U CN201420669777U CN204294734U CN 204294734 U CN204294734 U CN 204294734U CN 201420669777 U CN201420669777 U CN 201420669777U CN 204294734 U CN204294734 U CN 204294734U
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Abstract
The utility model discloses a kind of multi-station mold stretching automated system, comprise feed mechanism, multistation mechanism and manipulator, described feed mechanism comprises feeding cradle, feed table, drive unit and feeding channel, and described drive unit drives feed table to be transported in multistation mechanism by workpiece to be tensioned by feeding channel; Described multistation mechanism comprises work bench of punch press, mould, template and Lifting Device, a station on the corresponding work bench of punch press of a described mould, described Lifting Device comprises Lifting Device and bottom ejection device, described patrix exits by workpiece to be tensioned under the effect of upper Lifting Device, and the workpiece to be tensioned in counterdie ejects by described bottom ejection device; Described manipulator connects synchronous with multistation mechanism, by the workpiece to be tensioned that ejects successively by a upper station to next station.Seven stations are compound on a punch press by system of the present utility model, improve the production efficiency of utilization rate of raw materials and product, and reduce cost.
Description
Technical field
The utility model relates to punching stretch technical field, particularly relates to a kind of multi-station mold stretching automated system.
Background technology
Punch press is exactly a punching type forcing press.Aborning, Sheet Metal Forming Technology has saving material and the energy due to more traditional machining, efficiency is high, and not high and can make these advantages of product that machining is beyond one's reach by the application of various mould to operator's technical requirement, thus its purposes is more and more extensive.Punching production mainly for sheet material, by mould can make blanking, punching, shaping, stretch, finishing, essence punching, shaping, riveted joint and extrusion etc., be widely used in every field.Punching press utilizes mould sheet metal to be made various en plaque part and housing, container class workpiece on forcing press, or pipe fitting is made various tubular workpiece.Punch process is the power by means of conventional or special pressing equipment, makes plate in mould, directly be subject to deformation force and be out of shape, thus obtains definite shape, the production technology of the product parts of size and performance.Plate, mould and equipment are the three elements of punch process.
Existing a kind of drawn cup tensioning member is made up of seven cover engineering moulds and seven punch presses, in this case seven lathes together power consumption and maintenance cost high, take plant area large, the noise of generation is large.And the labour cost of operative employee is high, each sequence wants operative employee to process with in hand folder semi-finished product to mould, and the danger that there is industrial injury is like this quite high, brings very large hidden danger to safety in production.The half-finished circulation number of times of production process increases the pressure of production management too much, and it is high that each station exists scrappage, and seven stations scrappage is altogether just quite high.Which adds the production cost expense of whole product.Existing productivity effect is very low, does not often reach production output demand.
Utility model content
Technical problem to be solved in the utility model is how to overcome existing drawn cup tensioning member complex production process, the corresponding multiple punch press of multiple station, production efficiency is low, cost is high, poor stability, each station scrappage are high defect.
In order to solve the problem, the utility model provides a kind of multi-station mold stretching automated system, comprises feed mechanism, multistation mechanism and manipulator,
Described feed mechanism comprises cradle, feed table, drive unit and feeding channel, described feed table is positioned on cradle, described feeding channel is connected with feed table, and described drive unit drives feed table to be transported on the corresponding position of multistation mechanism by workpiece to be tensioned by feeding channel;
Described multistation mechanism comprises work bench of punch press, mould, template and Lifting Device, described template is successively set on having on the work bench of punch press of different station, described template comprises cope match-plate pattern and lower bolster, and described cope match-plate pattern and lower bolster are respectively arranged with multiple die holder; Described mould is fixed on described die holder, described mould comprises upper die and lower die, a station on the corresponding work bench of punch press of a described mould, described Lifting Device comprises Lifting Device and bottom ejection device, described upper Lifting Device is arranged on above cope match-plate pattern, described bottom ejection device is arranged on lower bolster bottom, and described patrix exits by workpiece to be tensioned under the effect of upper Lifting Device, and the workpiece to be tensioned in counterdie ejects by described bottom ejection device;
Described manipulator connects synchronous with multistation mechanism, by the workpiece to be tensioned that ejects successively by a upper station to next station.
Wherein, described drive unit drives feed table to be transported on first station of multistation mechanism by feeding channel by workpiece to be tensioned.
Further, be provided with plunger tip between described lower bolster and bottom ejection device, workpiece to be tensioned ejects by described plunger tip under the effect of bottom ejection device, described in the position of workpiece to be tensioned that ejects mutually concordant with work bench of punch press.
Further, the counterdie height of each station described is identical, and total die height is identical, and the height that described counterdie plunger tip ejects after die sinking is identical with counterdie height.
Further, the spacing of the fixed position of described adjacent forms is identical, and the distance of described manipulator transfer is identical with the step pitch between each station die.
Further, described manipulator is provided with the Delivery error detection device of whether misdelivering for detecting workpiece to be tensioned.
Particularly, described mould is provided with conveyer belt.
Further, be provided with slide block between described cope match-plate pattern and upper Lifting Device, described slide block is provided with the through hole installing stripping attachment, slide block is connected with cope match-plate pattern by through hole by described stripping attachment.
Further, described work bench of punch press is provided with annular oil groove and oil return opening, the position of described oil return opening is lower than the position of annular oil groove, filter and collector is disposed with below described oil return opening, waste oil in described annular oil groove flows to filter by oil return opening, and described collector reclaims filtering the waste oil obtained.
Particularly, the different station on described work bench of punch press comprises blanking station, a stretching station, two stretching stations, whole stretching station, typewriting station, punching station and trimming station.
Particularly, between described blanking and a stretching station, typewriting and also arranging between punching station and between punching and trimming station to have time walks station, fixed position not installation mold corresponding on described sky step station.
Multi-station mold stretching automated system of the present utility model, has following beneficial effect:
1, automated system of the present utility model completes by being compound on a punch press by seven stations, and improve utilization rate of raw materials, the production efficiency of product also promotes greatly, effectively ensure that the quality of product, and reduces cost.
2, with the use of the Delivery error detection device on manipulator, the qualification rate of product is significantly improved.
3, automated system of the present utility model achieves the full-automation of production, eliminates the participation of operative employee, thus reduces cost.
4, need with existing production model compared with six half-finished circulations, production model of the present utility model circulates without the need to semi-finished product, production out after directly enter warehouse for finished product, greatly reduce the turnaround time of product, and do not need the in-process storage in production process.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the utility model template installing device structural representation;
Fig. 2 is B-B face sectional view in Fig. 1;
Fig. 3 is the sectional view of multistation mechanism of the present utility model;
Fig. 4 is the utility model lower bolster top view.
In figure: the upper Lifting Device of 1-, 2-stripping attachment, 3-slide block, 4-cope match-plate pattern, 5-bottom ejection device, 6-lower bolster, 7-oil return opening, 8-oil groove.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, the every other embodiment that those of ordinary skill in the art obtain under the prerequisite of not making creative work, all belongs to the scope of the utility model protection.
The utility model provides a kind of multi-station mold stretching automated system, comprise feed mechanism, multistation mechanism and manipulator, described feed mechanism comprises cradle, feed table, drive unit and feeding channel, described feed table is positioned on cradle, described feeding channel is connected with feed table, and described drive unit drives feed table to be transported on the corresponding position of multistation mechanism by workpiece to be tensioned by feeding channel;
Described multistation mechanism comprises work bench of punch press, mould, template and Lifting Device, described template is successively set on having on the work bench of punch press of different station, described template comprises cope match-plate pattern 4 and lower bolster 6, and described cope match-plate pattern 4 and lower bolster 6 are respectively arranged with multiple die holder; Described mould is fixed on described die holder, described mould comprises upper die and lower die, a station on the corresponding work bench of punch press of a described mould, described Lifting Device comprises Lifting Device 1 and bottom ejection device 5, described upper Lifting Device 1 is arranged on above cope match-plate pattern 4, described bottom ejection device 5 is arranged on lower bolster 6 bottom, described patrix under the effect of upper Lifting Device 1 by workpiece to be tensioned in exit, the workpiece to be tensioned in counterdie ejects by described bottom ejection device 5;
Described manipulator connects synchronous with multistation mechanism, by the workpiece to be tensioned that ejects successively by a upper station to next station.
Wherein, be provided with plunger tip between described lower bolster 6 and bottom ejection device 5, workpiece to be tensioned ejects by described plunger tip under the effect of bottom ejection device 5, described in the position of workpiece to be tensioned that ejects mutually concordant with work bench of punch press.
The counterdie height of each station described is identical, and total die height is identical, and the height that described counterdie plunger tip ejects after die sinking is identical with counterdie height.
The spacing of the fixed position of described adjacent forms is identical, and the distance of described manipulator transfer is identical with the step pitch between each station die.
Described manipulator is provided with the Delivery error detection device of whether misdelivering for detecting workpiece to be tensioned, described mould is provided with conveyer belt.
Be provided with slide block 3 between described cope match-plate pattern 4 and upper Lifting Device 1, described slide block 3 is provided with the through hole installing stripping attachment 2, slide block 3 is connected with cope match-plate pattern 4 by through hole by described stripping attachment 2.
Described work bench of punch press is provided with annular oil groove 8 and oil return opening 7, the position of described oil return opening 7 is lower than the position of annular oil groove 8, filter and collector is disposed with below described oil return opening 7, waste oil in described annular oil groove 8 flows to filter by oil return opening 7, and described collector reclaims filtering the waste oil obtained.
Different station on described work bench of punch press comprises blanking station, a stretching station, two stretching stations, whole stretching station, typewriting station, punching station and trimming station.
Between described blanking and a stretching station, typewriting and also arranging between punching station and between punching and trimming station to have time walks station, fixed position not installation mold corresponding on described sky step station.
Multi-station mold stretching automated system in the utility model embodiment, has following beneficial effect:
1, automated system of the present utility model completes by being compound on a punch press by seven stations, and improve utilization rate of raw materials, the production efficiency of product also promotes greatly, effectively ensure that the quality of product, and reduces cost.
2, with the use of the Delivery error detection device on manipulator, the qualification rate of product is significantly improved.
3, automated system of the present utility model achieves the full-automation of production, eliminates the participation of operative employee, thus reduces cost.
4, need with existing production model compared with six half-finished circulations, production model of the present utility model circulates without the need to semi-finished product, production out after directly enter warehouse for finished product, greatly reduce the turnaround time of product, and do not need the in-process storage in production process.
The above is preferred embodiment of the present utility model; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the utility model principle; can also make some improvements and modifications, these improvements and modifications are also considered as protection domain of the present utility model.
Claims (10)
1. a multi-station mold stretching automated system, is characterized in that, comprises feed mechanism, multistation mechanism and manipulator,
Described feed mechanism comprises cradle, feed table, drive unit and feeding channel, described feed table is positioned on cradle, described feeding channel is connected with feed table, and described drive unit drives feed table to be transported on the corresponding position of multistation mechanism by workpiece to be tensioned by feeding channel;
Described multistation mechanism comprises work bench of punch press, mould, template and Lifting Device, described template is successively set on having on the work bench of punch press of different station, described template comprises cope match-plate pattern (4) and lower bolster (6), and described cope match-plate pattern (4) and lower bolster (6) are respectively arranged with multiple die holder; Described mould is fixed on described die holder, described mould comprises upper die and lower die, a station on the corresponding work bench of punch press of a described mould, described Lifting Device comprises Lifting Device (1) and bottom ejection device (5), described upper Lifting Device (1) is arranged on cope match-plate pattern (4) top, described bottom ejection device (5) is arranged on lower bolster (6) bottom, described patrix exits by workpiece to be tensioned under the effect of upper Lifting Device (1), and the workpiece to be tensioned in counterdie ejects by described bottom ejection device (5);
Described manipulator connects synchronous with multistation mechanism, by the workpiece to be tensioned that ejects successively by a upper station to next station.
2. multi-station mold stretching automated system according to claim 1, it is characterized in that, plunger tip is provided with between described lower bolster (6) and bottom ejection device (5), workpiece to be tensioned ejects by described plunger tip under the effect of bottom ejection device (5), described in the position of workpiece to be tensioned that ejects mutually concordant with work bench of punch press.
3. multi-station mold stretching automated system according to claim 2, is characterized in that, the counterdie height of each station described is identical, and total die height is identical, and the height that described counterdie plunger tip ejects after die sinking is identical with counterdie height.
4. multi-station mold stretching automated system according to claim 3, it is characterized in that, the spacing of the fixed position of described adjacent forms is identical, and the distance of described manipulator transfer is identical with the step pitch between each station die.
5. multi-station mold stretching automated system according to claim 4, is characterized in that, described manipulator is provided with the Delivery error detection device of whether misdelivering for detecting workpiece to be tensioned.
6. multi-station mold stretching automated system according to claim 5, is characterized in that, described mould is provided with conveyer belt.
7. the multi-station mold stretching automated system according to claim 1-6 any one, it is characterized in that, slide block (3) is provided with between described cope match-plate pattern (4) and upper Lifting Device (1), described slide block (3) is provided with the through hole installing stripping attachment (2), slide block (3) is connected with cope match-plate pattern (4) by through hole by described stripping attachment (2).
8. multi-station mold stretching automated system according to claim 7, it is characterized in that, described work bench of punch press is provided with annular oil groove (8) and oil return opening (7), the position of described oil return opening (7) is lower than the position of annular oil groove (8), described oil return opening (7) below is disposed with filter and collector, waste oil in described annular oil groove (8) flows to filter by oil return opening (7), and described collector reclaims filtering the waste oil obtained.
9. multi-station mold stretching automated system according to claim 8, it is characterized in that, the different station on described work bench of punch press comprises blanking station, a stretching station, two stretching stations, whole stretching station, typewriting station, punching station and trimming station.
10. multi-station mold stretching automated system according to claim 9, it is characterized in that, between described blanking and a stretching station, typewriting and also arranging between punching station and between punching and trimming station to have time walks station, fixed position not installation mold corresponding on described sky step station.
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CN201420669777.2U CN204294734U (en) | 2014-11-11 | 2014-11-11 | Multi-station mold stretching automated system |
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CN201420669777.2U CN204294734U (en) | 2014-11-11 | 2014-11-11 | Multi-station mold stretching automated system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109365636A (en) * | 2018-11-30 | 2019-02-22 | 宁波欧泰瑞克精密机械工业有限公司 | A kind of single-power multi-station punch |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109365636A (en) * | 2018-11-30 | 2019-02-22 | 宁波欧泰瑞克精密机械工业有限公司 | A kind of single-power multi-station punch |
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Address after: The purple road high tech Zone of Suzhou City, Jiangsu Province, No. 88 215011 Patentee after: SUZHOU XINHAO BEARING CO., LTD. Address before: The purple road high tech Zone of Suzhou City, Jiangsu Province, No. 88 215011 Patentee before: Suzhou Xinhao Bearing Co.,Ltd. |