CN204320912U - Single station composite precision die tool of processing automobile synchronous taper ring gear - Google Patents
Single station composite precision die tool of processing automobile synchronous taper ring gear Download PDFInfo
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- CN204320912U CN204320912U CN201420816589.8U CN201420816589U CN204320912U CN 204320912 U CN204320912 U CN 204320912U CN 201420816589 U CN201420816589 U CN 201420816589U CN 204320912 U CN204320912 U CN 204320912U
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- ring gear
- die
- plate
- stripper
- slide block
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Abstract
The utility model discloses single station composite precision die tool of a kind of processing automobile synchronous taper ring gear, comprise top mold frame, lower mold holder, upper bolster, die shoe, punch fixing plate, stripper, concave template, inner guiding post, outer guiding post, upper die guide sleeve, upper punch and angled slide block, it is characterized in that being provided with die mold insert in concave template endoporus, described die mold insert bottom is provided with angled slide block, described die mold insert endoporus is provided with great circle post holes ring gear section from top to bottom, taper ring gear section and lower cylindrical hole ring gear section, described upper punch lower end is provided with outer cylindrical gear drift, described outer cylindrical gear drift matches with great circle post holes ring gear section, angled slide block upper end is provided with Cylinder Gear top, match with lower cylindrical hole ring gear section in described Cylinder Gear top, there is structure simple, easy to process, equipment cost is low, operation is few, operating efficiency is high, machining accuracy advantages of higher.
Description
Technical field
The utility model relates to synchro converter ring process equipment, single station composite precision die tool of specifically a kind of processing automobile synchronous taper ring gear.
Background technology
Rise day by day in the status of mould industry in national economy, mould is industrial underlying process equipment, in the products such as electronics, automobile, motor, electrical equipment, instrument, household electrical appliances and communication, the parts of 60% ~ 80% all rely on die forming, the height of die quality directly determines the height of product quality, therefore, mould is called as " mothers of all trades ".Mould is again " benefit amplifier ", tens times, hundreds of times of the value mould self-value often of the final products produced with mould.
In traditional automobile synchronizer tooth ring product, just simple mould punching goes out a blank.Finally completing automobile synchronizer tooth ring, often needs multiple working procedure to realize, under normal circumstances, with punching press blank out again through lathe process work, or with gear-hobbing machine, or process with special purpose machinery, every procedure all will clamping repeatedly, accumulated error is large, and technique is loaded down with trivial details, and cost is high, so product quality not easily ensures, defect rate is high, and cost is also high, and efficiency is also low.
Through retrieval, CN201632722U discloses a kind of system extruding tooth within the workpiece, and its substantive deficiency adopts multi-station mold to process, technical process is many, and technique is loaded down with trivial details, and equipment cost is high, clamping repeatedly, cause accumulated error large, inefficiency, percent defective are high.
Summary of the invention
The purpose of this utility model solves above-mentioned the deficiencies in the prior art, provides single station composite precision die tool of the processing taper ring gear that a kind of structure is simple, easy to process, equipment cost is low, operation is few, operating efficiency is high, machining accuracy is high.
Single station composite precision die tool of a kind of processing automobile synchronous taper ring gear, comprise top mold frame, lower mold holder, upper bolster, die shoe, punch fixing plate, stripper, concave template, inner guiding post, outer guiding post, upper die guide sleeve, upper punch and angled slide block, it is characterized in that being provided with die mold insert in concave template endoporus, described die mold insert bottom is provided with angled slide block, described die mold insert endoporus is provided with great circle post holes ring gear section from top to bottom, taper ring gear section and lower cylindrical hole ring gear section, described upper punch lower end is provided with outer cylindrical gear drift, described outer cylindrical gear drift matches with great circle post holes ring gear section, angled slide block upper end is provided with Cylinder Gear top, match with lower cylindrical hole ring gear section in described Cylinder Gear top, under the effect of upper punch and angled slide block, automatically taper ring gear is formed through stamping-out and extruding by die mold insert to make raw material, reach manufacturing procedure few, machining accuracy is high, equipment cost is low, the effect that operating efficiency is high.
The utility model can be provided with lower ring gear in described stripper lower surface, and described concave template upper surface is provided with upper ring gear, and described lower ring gear is corresponding with upper ring gear, is beneficial to locate blanking, avoids treating that blanking moves.
The utility model can be that center of circle Circle-Array shows balance weight at the above punch-center in described stripper lower surface, is beneficial to when stripper presses down raw material, by balance weight engagement concavity template, to ensure operating steadily of mould further.
The utility model also can be provided with charging drop guide at described stripper feed end, discharge end is provided with discharging drop guide, described charging drop guide and discharging drop guide are by overhead gage respectively, left plate, right plate, lower-left supporting plate and bottom right supporting plate composition, described charging drop guide is fixedly connected with stripper through overhead gage respectively with discharging drop guide, described left plate and right plate lay respectively at both sides, overhead gage lower end, described left plate upper end is fixedly connected with overhead gage is vertical, lower end is fixedly connected with lower-left supporting plate is vertical, described right plate upper end is fixedly connected with overhead gage is vertical, lower end is fixedly connected with bottom right supporting plate is vertical, to make overhead gage, left plate, right plate, raw material correcting space is formed between lower-left supporting plate and bottom right supporting plate, to reach the effect to raw material aligning station.
The utility model is owing to adopting said structure and method, solve that to carry out processing the substance of synchro converter ring by multistation in prior art not enough, have that structure is simple, easy to process, equipment cost is low, operation is few, operating efficiency is high, machining accuracy advantages of higher.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model fine blanking die.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the lower surface schematic diagram of stripper of the present utility model.
Fig. 4 is the structural representation of die mold insert in the utility model.
Fig. 5 is the B-B sectional view of Fig. 4.
Fig. 6 is the enlarged drawing of C in Fig. 5.
Fig. 7 is the between cog structural representation that the utility model outer cylindrical gear drift, taper ring gear and angled slide block extrude mutually.
Fig. 8 is the utility model upper punch and the extruding schematic diagram of angled slide block in die mold insert.
Fig. 9 is the enlarged drawing of A in Fig. 1.
Figure 10 is the perspective view of the taper ring gear that the utility model makes.
Figure 11 is the enlarged drawing of E in Figure 10.
Reference numeral: top mold frame 1, lower mold holder 2, upper bolster 3, die shoe 4, punch fixing plate 5, stripper 6, concave template 7, inner guiding post 8, outer guiding post 9, upper die guide sleeve 10, upper punch 11, angled slide block 12, die mold insert 13, great circle post holes ring gear section 14, taper ring gear section 15, lower cylindrical hole ring gear section 16, outer cylindrical gear drift 17, lower ring gear 18, upper ring gear 19, balance weight 20, charging drop guide 21, discharging drop guide 22, overhead gage 23, left plate 24, right plate 25, lower-left supporting plate 26, bottom right supporting plate 27, raw material 28, taper ring gear 29.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further illustrated:
as shown in drawings,single station composite precision die tool of a kind of processing automobile synchronous taper ring gear, comprise top mold frame 1, lower mold holder 2, upper bolster 3, die shoe 4, punch fixing plate 5, stripper 6, concave template 7, inner guiding post 8, outer guiding post 9, upper die guide sleeve 10, upper punch 11 and angled slide block 12, described top mold frame 1 is fixed on punch press upper end, described lower mold holder 2 is fixed on punch press lower end, and top mold frame 1 and lower mold holder 2 corresponding, described lower mold holder 2 periphery is laid with outer guiding post 9, described top mold frame 1 periphery is laid with upper die guide sleeve 10, described upper die guide sleeve 10 and outer guiding post 9 axle center are on same center line, and can grafting mutually, described upper bolster 3 upper end is fixedly connected with top mold frame 1, lower end is connected with punch fixing plate 5, described punch fixing plate 5 lower center is provided with upper punch 11, described stripper 6 is enclosed within upper punch 11, upper end is connected with upper bolster 3 through punch fixing plate 5 through bolt, described die shoe 4 lower end is fixedly connected with lower mold holder 2, upper end is fixedly connected with concave template 7, it is characterized in that being provided with die mold insert 13 in concave template 7 endoporus, described die mold insert 13 bottom is provided with angled slide block 12, described die mold insert 13 endoporus is provided with great circle post holes ring gear section 14 from top to bottom, taper ring gear section 15 and lower cylindrical hole ring gear section 16, described upper punch 11 lower end is provided with outer cylindrical gear drift 17, described outer cylindrical gear drift 17 matches with great circle post holes ring gear section 14, angled slide block 12 upper end is provided with Cylinder Gear top, match with lower cylindrical hole ring gear section 16 in described Cylinder Gear top, under the effect of upper punch 11 and angled slide block 12, automatically taper ring gear is formed through stamping-out and extruding by die mold insert 13 to make raw material, reach manufacturing procedure few, machining accuracy is high, equipment cost is low, the effect that operating efficiency is high.
As shown in Figure 1, the utility model can be provided with lower ring gear 18 in described stripper 6 lower surface, and described concave template 7 upper surface is provided with upper ring gear 19, described lower ring gear 18 and upper ring gear 19 corresponding, be beneficial to locate blanking, avoid treating that blanking moves.
As shown in Figure 1, the utility model can in described stripper 6 lower surface with upper punch 11 center for center of circle Circle-Array shows balance weight 20, be beneficial to when stripper 6 presses down raw material, by balance weight 6 engagement concavity template 7, to ensure operating steadily of mould further.
As accompanying drawing 1, shown in 2, the utility model also can be provided with charging drop guide 21 at described stripper 6 feed end, discharge end is provided with discharging drop guide 22, described charging drop guide 21 and discharging drop guide 22 are by overhead gage 23 respectively, left plate 24, right plate 25, lower-left supporting plate 26 and bottom right supporting plate 27 form, described charging drop guide 21 is fixedly connected with stripper 6 through overhead gage 23 respectively with discharging drop guide 22, described left plate 24 and right plate 25 lay respectively at both sides, overhead gage 23 lower end, described left plate 24 upper end is fixedly connected with overhead gage 23 is vertical, lower end is fixedly connected with lower-left supporting plate 26 is vertical, described right plate 25 upper end is fixedly connected with overhead gage 23 is vertical, lower end is fixedly connected with bottom right supporting plate 27 is vertical, to make overhead gage 23, left plate, 24 right plates 25, raw material correcting space is formed between lower-left supporting plate 26 and bottom right supporting plate 27, to reach the effect to raw material aligning station.
The utility model is when making: the steps include: the first step: raw material 28 are with and are moved forward to charging drop guide 21 through conveyer belt, enter in mould by the correcting in the raw material correcting space of charging drop guide 21;
Second step: raw material are led in charging and lifted up with under the positioning action of discharging drop guide, punch press drives lower mold holder 2 to move upward by drive unit, and outer guiding post 8 imports in upper die guide sleeve 10, plays the effect of pre-correcting mould;
3rd step: lower mold holder 2 continues to move upward, the inner guiding post 8 being fixed on upper bolster 3 lower end imports in concave template 7 guide pillar hole, reaches the effect of further smart mould correcting mould.
4th step: lower mold holder 2 continues to move upward, meanwhile, raw material pass through stripper 6 bottom, stripper 6 lower end balance weight 20 engagement concavity template 7 end face gradually, first ensure the steady of mould, raw material extrude location mutually by the lower ring gear 19 of stripper 6 lower end and the upper ring gear 18 of concave template 7 upper end;
5th step: lower mold holder 2 continues to move upward, drives the die mold insert 13 in concave template 7 and concave template 7 to move upward, and with the outer cylindrical gear drift 17 of stripper 6 and upper punch 11 lower end to forcing down, makes raw material enter in die mold insert 13;
6th step: lower mold holder 2 continues to move upward, by die mold insert 13 and outer cylindrical gear drift 17 to squeezing, in raw material press-in die cavity, raw material stamping-out is separated into cylindrical ring gear;
7th step: after product stamping-out is separated, lower mold holder 2 continues to move upward, cylindrical ring gear is by the extruding gradually of upper punch 11 in female die of die mold insert 13, and the flank of tooth of cylindrical ring gear is out of shape gradually and fits with the taper ring gear section in die mold insert 13 and form taper ring gear 29;
8th step: when taper ring gear bottom surface and upper Cylinder Gear come directly towards end face inconsistent time, lower mold holder 2 reaches punching machine stroke peak, namely stop moving upward, start to move downward, meanwhile, moving upward at die angled slide block in die mold insert 13, workpiece ring gear is ejected by upper Cylinder Gear, make workpiece ring gear float on die surface, with manipulator or air pressure gun blowout product, complete one-stroke.
9th step: continue under the effect of feeder to clamp raw material tape travel, residue raw material are derived through discharging drop guide, then repeat above-mentioned action and can proceed reciprocal punching press.
The utility model is owing to adopting said structure and method, can on single station continuous punching, disposablely complete multiple working procedure, save time, alleviate labor strength, improve operating efficiency, and the requirement of high-quality can be met, there is production time fast, cheap for manufacturing cost, easily manufactured advantage.
Claims (4)
1. single station composite precision die tool of a processing automobile synchronous taper ring gear, comprise top mold frame, lower mold holder, upper bolster, die shoe, punch fixing plate, stripper, concave template, inner guiding post, outer guiding post, upper die guide sleeve, upper punch and angled slide block, it is characterized in that being provided with die mold insert in concave template endoporus, described die mold insert bottom is provided with angled slide block, described die mold insert endoporus is provided with great circle post holes ring gear section from top to bottom, taper ring gear section and lower cylindrical hole ring gear section, described upper punch lower end is provided with outer cylindrical gear drift, described outer cylindrical gear drift matches with great circle post holes ring gear section, angled slide block upper end is provided with Cylinder Gear top, match with lower cylindrical hole ring gear section in described Cylinder Gear top.
2. single station composite precision die tool of a kind of processing automobile according to claim 1 synchronous taper ring gear, it is characterized in that described stripper lower surface is provided with lower ring gear, described concave template upper surface is provided with upper ring gear, and described lower ring gear is corresponding with upper ring gear.
3. single station composite precision die tool of a kind of processing automobile according to claim 1 synchronous taper ring gear, is characterized in that the above punch-center in described stripper lower surface is that center of circle Circle-Array shows balance weight.
4. single station composite precision die tool of a kind of processing automobile according to claim 1 synchronous taper ring gear, it is characterized in that described stripper feed end is provided with charging drop guide, discharge end is provided with discharging drop guide, described charging drop guide and discharging drop guide are by overhead gage respectively, left plate, right plate, lower-left supporting plate and bottom right supporting plate composition, described charging drop guide is fixedly connected with stripper through overhead gage respectively with discharging drop guide, described left plate and right plate lay respectively at both sides, overhead gage lower end, described left plate upper end is fixedly connected with overhead gage is vertical, lower end is fixedly connected with lower-left supporting plate is vertical, described right plate upper end is fixedly connected with overhead gage is vertical, lower end is fixedly connected with bottom right supporting plate is vertical, to make overhead gage, left plate, right plate, raw material correcting space is formed between lower-left supporting plate and bottom right supporting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420816589.8U CN204320912U (en) | 2014-12-22 | 2014-12-22 | Single station composite precision die tool of processing automobile synchronous taper ring gear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420816589.8U CN204320912U (en) | 2014-12-22 | 2014-12-22 | Single station composite precision die tool of processing automobile synchronous taper ring gear |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204320912U true CN204320912U (en) | 2015-05-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420816589.8U Expired - Fee Related CN204320912U (en) | 2014-12-22 | 2014-12-22 | Single station composite precision die tool of processing automobile synchronous taper ring gear |
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| Country | Link |
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| CN (1) | CN204320912U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104588476A (en) * | 2014-12-22 | 2015-05-06 | 威海华邦精冲技术有限公司 | Single-position combined fine blanking die for machining car synchronous conical gear ring and method thereof |
-
2014
- 2014-12-22 CN CN201420816589.8U patent/CN204320912U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104588476A (en) * | 2014-12-22 | 2015-05-06 | 威海华邦精冲技术有限公司 | Single-position combined fine blanking die for machining car synchronous conical gear ring and method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150513 Termination date: 20171222 |
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| CF01 | Termination of patent right due to non-payment of annual fee |