CN204283211U - Advanced support pipe shed pore-forming system for extremely-broken water-rich weak surrounding rock tunnel - Google Patents

Advanced support pipe shed pore-forming system for extremely-broken water-rich weak surrounding rock tunnel Download PDF

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Publication number
CN204283211U
CN204283211U CN201420730044.5U CN201420730044U CN204283211U CN 204283211 U CN204283211 U CN 204283211U CN 201420730044 U CN201420730044 U CN 201420730044U CN 204283211 U CN204283211 U CN 204283211U
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pipe
pipe shed
shed
drill
follow
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CN201420730044.5U
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赵永军
刘辉
张成雷
姚虎
刘文刚
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China Railway 19th Bureau Group Co Ltd
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China Railway 19th Bureau Group Co Ltd
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Abstract

本实用新型公开了一种极破碎富水软弱围岩隧道超前支护管棚成孔系统,解决了围岩破碎、软弱、富水及浅埋段隧道超前管棚施工难度大的问题。包括在已开挖隧道(2)中设置有跟管潜孔钻机(3)和空气压缩机(4),在极破碎软弱隧道围岩(1)中形成有超前钻孔(7),在超前钻孔(7)中设置有跟进管棚(6),跟进管棚(6)的前段设置有管棚推进挡块(9),跟管潜孔钻机(3)上的钻杆(5)设置在跟进管棚(6)中,钻杆前端部设置有管靴(10),管靴(10)前侧端与管棚推进挡块(9)活动靠接,在钻杆头部设置有偏心钻头(8),钻杆的尾端连接在跟管潜孔钻机的推进器(11)上。本实用新型提高了超前管棚施工质量,缩短了施工时间。

The utility model discloses a hole-forming system for an advanced support pipe shed for extremely broken, water-rich and weak surrounding rock tunnels, which solves the problem of difficult construction of an advanced pipe shed for tunnels with broken, weak, water-rich and shallow buried sections. Including that a down-the-hole drilling machine (3) and an air compressor (4) are installed in the excavated tunnel (2), and an advanced drilling hole (7) is formed in the extremely broken and weak tunnel surrounding rock (1). A follow-up pipe shed (6) is arranged in the borehole (7), and the front section of the follow-up pipe shed (6) is provided with a pipe shed advancing stopper (9), which follows the drill pipe (5) on the down-the-hole drilling machine (3). ) is set in the follow-up pipe shed (6), the front end of the drill pipe is provided with a pipe shoe (10), and the front side of the pipe shoe (10) is in movable contact with the pipe shed push block (9). An eccentric drill bit (8) is provided, and the tail end of the drill rod is connected to the propeller (11) of the down-the-hole drilling rig. The utility model improves the construction quality of the advanced pipe shed and shortens the construction time.

Description

极破碎富水软弱围岩隧道超前支护管棚成孔系统Pre-support pipe shed hole forming system for extremely broken water-rich and weak surrounding rock tunnels

技术领域 technical field

本实用新型涉及一种隧道支护管棚的成孔系统。 The utility model relates to a hole-forming system for a tunnel support pipe shed.

背景技术 Background technique

目前,在隧道施工过程中,管棚超前支护普遍应用于围岩软弱,破碎、富水或浅埋段施工中,已成为隧道开挖施工前,一项极为重要的安全保障措施。常规超前管棚施做大致分为两个过程:一是采用普通潜孔钻机进行超前钻孔,二是利用钻机或挖掘机硬性顶装管棚。常规利用潜孔钻机施做管棚过程中,面对软弱破碎、富水后浅埋段隧道时,钻孔容易但成孔难,裸孔在未安装管棚之前,极易造成塌孔,直接导致管棚无法按设计指标安装到位,并且在钻孔过程中,大量塌落的岩体虚渣直接造成潜孔钻机钻杆推进阻力剧增,持续高强度作业对潜孔钻机动力系统及钻杆损害极大。 At present, in the process of tunnel construction, the advanced support of pipe shed is widely used in the construction of weak, broken, water-rich or shallow buried sections, and has become an extremely important safety guarantee measure before tunnel excavation. Conventional advanced pipe shed construction is roughly divided into two processes: one is to use ordinary down-the-hole drilling rigs for advanced drilling, and the other is to use drilling rigs or excavators to install pipe sheds on the hard top. In the process of conventionally using down-the-hole drilling rigs to build pipe sheds, it is easy to drill holes but difficult to form holes when faced with weak, broken, and water-rich shallow tunnels. As a result, the pipe shed cannot be installed in place according to the design indicators, and during the drilling process, a large number of collapsed rock mass virtual slag directly causes a sharp increase in the propulsion resistance of the drill pipe of the down-the-hole drilling rig. Great damage.

发明内容 Contents of the invention

本实用新型提供了一种极破碎富水软弱围岩隧道超前支护管棚成孔系统,解决了围岩破碎、软弱、富水及浅埋段隧道超前管棚施工难度大,施工质量差和成本投入高的技术问题。 The utility model provides an advanced support pipe shed hole forming system for extremely broken, water-rich and weak surrounding rock tunnels, which solves the problem of difficult construction of the surrounding rock broken, weak, water-rich and shallow buried section of the tunnel ahead of the pipe shed, poor construction quality and problems. Technical issues with high cost input.

本实用新型是通过以下方案解决以上技术问题的: The utility model solves the above technical problems through the following solutions:

一种极破碎富水软弱围岩隧道超前支护管棚成孔系统,包括已开挖隧道,已开挖隧道掌子面前方的极破碎软弱隧道围岩,在已开挖隧道中设置有跟管潜孔钻机和空气压缩机,在极破碎软弱隧道围岩中形成有超前钻孔,在超前钻孔中设置有跟进管棚,跟进管棚的前段设置有管棚推进挡块,跟管潜孔钻机上的钻杆设置在跟进管棚中,钻杆前端部设置有管靴,管靴前侧端与管棚推进挡块活动靠接在一起,在钻杆头部设置有偏心钻头,钻杆的尾端连接在跟管潜孔钻机的推进器上,推进器通过高压风管与空气压缩机连通在一起。 A tunnel-forming system for advanced support pipe shed of extremely broken water-rich and weak surrounding rock tunnel, including the excavated tunnel, the extremely broken and weak tunnel surrounding rock in front of the excavated tunnel face, and a follower is set in the excavated tunnel The pipe down-the-hole drilling rig and air compressor form an advanced drilling hole in the extremely broken and weak tunnel surrounding rock, and a follow-up pipe shed is set in the advanced drilling hole, and a pipe shed propulsion block is set at the front section of the follow-up pipe shed. The drill pipe on the pipe down-the-hole drilling rig is set in the follow-up pipe shed, the front end of the drill pipe is provided with a pipe shoe, and the front side of the pipe shoe is movably abutted with the pipe shed advancing stopper, and the drill pipe head is provided with an eccentric The drill bit and the tail end of the drill pipe are connected to the propeller of the down-the-hole drilling rig, and the propeller is connected with the air compressor through the high-pressure air pipe.

跟进管棚和钻杆均是可组装加长的。 Both the follow-up pipe shed and the drill pipe can be assembled and lengthened.

本实用新型利用与钻杆同步跟进的管棚钢管,作为挡渣护筒,一边钻进一边护孔和保护钻杆,大大减轻了潜孔钻机的动力负荷,降低了钻杆损坏、维修的成本投入。同时,钻孔工序与安装管棚工序同步进行,大大提高了超前管棚施工质量,精简了工序,缩短了施工时间,成本投入大大较少。 The utility model utilizes the pipe shed steel pipe synchronously followed up with the drill pipe as the slag retaining casing to protect the hole and protect the drill pipe while drilling, which greatly reduces the power load of the down-the-hole drilling machine and reduces the damage and maintenance costs of the drill pipe. cost input. At the same time, the drilling process is carried out simultaneously with the pipe shed installation process, which greatly improves the construction quality of the advanced pipe shed, simplifies the process, shortens the construction time, and greatly reduces the cost investment.

附图说明 Description of drawings

图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2是本实用新型的钻杆5前端部的结构示意图。 Fig. 2 is a schematic structural view of the front end of the drill pipe 5 of the present invention.

具体实施方式 Detailed ways

下面结合附图对本实用新型进行详细说明: Below in conjunction with accompanying drawing, the utility model is described in detail:

一种极破碎富水软弱围岩隧道超前支护管棚成孔系统,包括已开挖隧道2,已开挖隧道2掌子面前方的极破碎软弱隧道围岩1,在已开挖隧道2中设置有跟管潜孔钻机3和空气压缩机4,在极破碎软弱隧道围岩1中形成有超前钻孔7,在超前钻孔7中设置有跟进管棚6,跟进管棚6的前段设置有管棚推进挡块9,跟管潜孔钻机3上的钻杆5设置在跟进管棚6中,钻杆5前端部设置有管靴10,管靴10前侧端与管棚推进挡块9活动靠接在一起,在钻杆5头部设置有偏心钻头8,钻杆5的尾端连接在跟管潜孔钻机3的推进器11上,推进器11通过高压风管与空气压缩机4连通在一起。 A hole-forming system for an extremely broken, water-rich and weak surrounding rock tunnel with advanced support pipe shed, including an excavated tunnel 2, an extremely broken and weak tunnel surrounding rock 1 in front of the tunnel face of the excavated tunnel 2, and an excavated tunnel 2 A follow-up pipe down-the-hole drilling rig 3 and an air compressor 4 are installed in the center, and an advance borehole 7 is formed in the extremely broken and weak tunnel surrounding rock 1, and a follow-up pipe shed 6 is arranged in the advance borehole 7, and the follow-up pipe shed 6 The front section of the pipe shed is provided with a pipe shed propulsion block 9, and the drill pipe 5 on the pipe down-the-hole drilling machine 3 is arranged in the follow-up pipe shed 6. The front end of the drill pipe 5 is provided with a pipe shoe 10, and the front end of the pipe shoe 10 is connected to the The shed propulsion block 9 is movably connected together, and an eccentric drill bit 8 is arranged at the head of the drill pipe 5. The tail end of the drill pipe 5 is connected to the propeller 11 of the down-the-hole drilling rig 3, and the propeller 11 passes through the high-pressure air pipe. Connected with air compressor 4.

跟进管棚6和钻杆3均是可组装加长的。极破碎富水软弱围岩隧道超前支护管棚成孔系统将原有跟管潜孔钻机引入隧道超前支护管棚施工中,利用洞内现有空压机系统作为动力来源,钻孔过程中,管棚与钻杆同步推进,在成孔的同时也将管棚安装到位。 Follow-up pipe shed 6 and drilling rod 3 all can be assembled and lengthened. The advanced support pipe shed hole forming system for extremely broken, water-rich and weak surrounding rock tunnels introduces the original down-the-hole drilling rig into the tunnel advance support pipe shed construction, uses the existing air compressor system in the tunnel as the power source, and the drilling process During the process, the pipe shed is advanced synchronously with the drill pipe, and the pipe shed is installed in place while the hole is formed.

Claims (2)

1.一种极破碎富水软弱围岩隧道超前支护管棚成孔系统,包括已开挖隧道(2),已开挖隧道(2)掌子面前方的极破碎软弱隧道围岩(1),其特征在于,在已开挖隧道(2)中设置有跟管潜孔钻机(3)和空气压缩机(4),在极破碎软弱隧道围岩(1)中形成有超前钻孔(7),在超前钻孔(7)中设置有跟进管棚(6),跟进管棚(6)的前段设置有管棚推进挡块(9),跟管潜孔钻机(3)上的钻杆(5)设置在跟进管棚(6)中,钻杆(5)前端部设置有管靴(10),管靴(10)前侧端与管棚推进挡块(9)活动靠接在一起,在钻杆(5)头部设置有偏心钻头(8),钻杆(5)的尾端连接在跟管潜孔钻机(3)的推进器(11)上,推进器(11)通过高压风管与空气压缩机(4)连通在一起。 1. A hole-forming system for tunnels with extremely broken, water-rich and weak surrounding rocks with advanced support, pipe shed, including the excavated tunnel (2), and the extremely broken and weak tunnel surrounding rock (1) in front of the excavated tunnel (2). ), which is characterized in that a down-the-hole drilling rig (3) and an air compressor (4) are installed in the excavated tunnel (2), and advanced drilling ( 7), a follow-up pipe shed (6) is set in the advance drilling (7), and the front section of the follow-up pipe shed (6) is provided with a pipe shed advancing stopper (9), which follows the pipe down-the-hole drilling rig (3) The drill pipe (5) is set in the follow-up pipe shed (6), the front end of the drill pipe (5) is provided with a pipe shoe (10), and the front end of the pipe shoe (10) moves with the pipe shed push block (9) Abut together, an eccentric drill bit (8) is arranged at the head of the drill rod (5), and the tail end of the drill rod (5) is connected to the propeller (11) of the down-the-hole drilling rig (3), and the propeller ( 11) It is connected with the air compressor (4) through the high-pressure air pipe. 2.根据权利要求1所述的一种极破碎富水软弱围岩隧道超前支护管棚成孔系统,其特征在于,跟进管棚(6)和钻杆(3)均是可组装加长的。 2. According to claim 1, an extremely broken, water-rich and weak surrounding rock tunnel advanced support pipe shed hole forming system, characterized in that the follow-up pipe shed (6) and the drill pipe (3) can be assembled and lengthened of.
CN201420730044.5U 2014-11-29 2014-11-29 Advanced support pipe shed pore-forming system for extremely-broken water-rich weak surrounding rock tunnel Expired - Lifetime CN204283211U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106246160A (en) * 2016-08-09 2016-12-21 北京矿冶研究总院 Accurate pipe following drilling control method for composite rock mass
CN107013219A (en) * 2016-01-28 2017-08-04 中铁隧道勘测设计院有限公司 Shed-pipe Advanced Support isolates the method for boulder group above a kind of shield tunnel
CN110529047A (en) * 2019-09-11 2019-12-03 中国水利水电第七工程局有限公司 A self-propelled pipe shed drilling tool for tunnel soft rock excavation
CN115977649A (en) * 2022-08-01 2023-04-18 浙江省建投交通基础建设集团有限公司 An integrated construction method of drilling and grouting for large pipe shed and pipe collection in shallow tunnels

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107013219A (en) * 2016-01-28 2017-08-04 中铁隧道勘测设计院有限公司 Shed-pipe Advanced Support isolates the method for boulder group above a kind of shield tunnel
CN106246160A (en) * 2016-08-09 2016-12-21 北京矿冶研究总院 Accurate pipe following drilling control method for composite rock mass
CN106246160B (en) * 2016-08-09 2019-11-19 北京矿冶研究总院 A control method for precise pipe-following drilling in composite rock mass
CN110529047A (en) * 2019-09-11 2019-12-03 中国水利水电第七工程局有限公司 A self-propelled pipe shed drilling tool for tunnel soft rock excavation
CN115977649A (en) * 2022-08-01 2023-04-18 浙江省建投交通基础建设集团有限公司 An integrated construction method of drilling and grouting for large pipe shed and pipe collection in shallow tunnels

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Granted publication date: 20150422