CN204282039U - A kind of dyeing machine for superfine fibre continuous dyeing - Google Patents
A kind of dyeing machine for superfine fibre continuous dyeing Download PDFInfo
- Publication number
- CN204282039U CN204282039U CN201420699757.XU CN201420699757U CN204282039U CN 204282039 U CN204282039 U CN 204282039U CN 201420699757 U CN201420699757 U CN 201420699757U CN 204282039 U CN204282039 U CN 204282039U
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- dyeing
- roll
- superfine fibre
- fibre cloth
- textile material
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Abstract
For a dyeing machine for superfine fibre continuous dyeing, it mainly comprises a dyeing frame, this dyeing frame is respectively arranged with into cloth feed mechanism, Apparatus for dyeing textile material, predrying device and rolling doffing mechanism; Described Apparatus for dyeing textile material at least comprise by one or more groups, often group have the circle of two adjacent layouts to dye roll, described circle dyeing roll is arranged in rollers by the roller bearing at two ends, and often organizes adjacent layout side by side between two; The shower of UNICOM's dye cell is provided with above the described circle dyeing roll often organizing two adjacent layouts; The below of Apparatus for dyeing textile material is provided with multiple lower gap bridge roll shaft for the transmission of superfine fibre cloth; The top of described Apparatus for dyeing textile material is provided with the predrying device passed through for superfine fibre cloth after dyeing, and dyeing frame side after predrying device is provided with rolling doffing mechanism; It has can imbue superfine fibre cloth wick, reduces the aberration of dyeing, improves dyeing quality, the features such as economize energy.
Description
Technical field
The utility model relates to a kind of dyeing machine for superfine fibre continuous dyeing, belong to textile dyeing technical field.
Background technology
Superfine fibre is made up of fiber and resin bi-material, and the fineness of fiber only has 0.0001-0.001 DENIER, and the space between fiber is by the resin filling foamed, so superfluorescent fiber material has density greatly, and the characteristics such as difficult imbue core.The technology of existing Dyeing of Superfine Polyester Fibre all belongs to exhaust processes dyeing, and dip-dye impregnated in dyestuff by superfine fibre, circulated or super fine motion by dye vat, superfine fibre is immersed in dye liquor repeatedly, make it continuous relative motion, make the dyestuff upper method contaminating superfine fibre gradually, as shown in Figure 1; Superfine fibre cloth is in dip-dye process, and dye molecule is first outside superfine fibre cloth, and after soaking for a long time, dye molecule could infiltrate the inside of superfine fibre cloth, and dyeing completes.
Superfine fibre due to density large, and general thickness is thicker, so prior art is all extend the time of superfine fibre in dye vat to reach the object of level dyeing and saturating core to Dyeing of Superfine Polyester Fibre, and use dip method dye superfine fibre, due to the quality weight of superfine fibre cloth, so bath raio is large, waste dyestuff and the energy, strengthen wastewater treatment burden, and superfine fibre turnover dyeing machine needs manual operations, labour intensity is large, yields poorly.
Existing exhaust processes uses general dye jigger to Dyeing of Superfine Polyester Fibre, rope dyeing machine, the batch (-type) cylinder type dyeing installations such as overflow dyeing machine, these dyeing installation complex structures, dyeing course energy consumption is large, labour intensity is large, yield poorly, difficulty of checking colors, the color aberration between every cylinder is large, dyeing time is long, destroys large to superfine fibre physical property.
Summary of the invention
The purpose of this utility model is to overcome the deficiency that prior art exists, and provides one can imbue superfine fibre cloth wick, reduces the aberration of dyeing, improves dyeing quality, the dyeing machine for superfine fibre continuous dyeing of economize energy.
The purpose of this utility model has been come by following technical solution, the described dyeing machine for superfine fibre continuous dyeing,
It mainly comprises a dyeing frame, this dyeing frame is respectively arranged with into cloth feed mechanism, Apparatus for dyeing textile material, predrying device and rolling doffing mechanism; Described Apparatus for dyeing textile material at least comprise by one or more groups, often group have the circle of two adjacent layouts to dye roll, described circle dyeing roll is arranged in rollers by the roller bearing at two ends, and often organizes adjacent layout side by side between two; The shower of UNICOM's dye cell is provided with above the described circle dyeing roll often organizing two adjacent layouts; The below of Apparatus for dyeing textile material is provided with multiple lower gap bridge roll shaft for the transmission of superfine fibre cloth, the dyeing frame on limit is provided with into cloth feed mechanism; The top of described Apparatus for dyeing textile material is provided with the predrying device passed through for superfine fibre cloth after dyeing, and dyeing frame side after predrying device is provided with rolling doffing mechanism.
The utility model is preferably: described Apparatus for dyeing textile material is at least made up of two circles of arranging roll that dyes two groups, often group, described at least two group circle dyeing rolls are arranged according to front and back position, especially to be arranged as the best up and down, in the end the rear of one group of circular dyeing roll is also provided with at least one pair of and identical with the circular roll that dyes extracts roll; Extracting the predrying device frame that to dye above roll being provided with and being made up of vertical preliminary drying passage and multiple infrared light supplies of arranging in preliminary drying passage; Dyeing frame above described predrying device is provided with at least two and transmits superfine fibre cloth and upper gap bridge roll shaft superfine fibre cloth being connected to rolling doffing mechanism.
The utility model is preferably: the described two ends roller bearing often organizing at least one circular dyeing roll in two circular dyeing rolls is connected with the gap adjustment cylinder be placed on rollers, extract at least one two ends extracting roll in roll for described a pair and be connected with the gap adjustment cylinder be placed on rollers, one or more groups circular dyeing roll described or to extract at least one circular dyeing roll in roll be the driving rollers be connected with external motor, described Apparatus for dyeing textile material is placed on the below base of dyeing machine body panel, a side base of this Apparatus for dyeing textile material is also provided with an insulation immersion trough infiltrated for superfine fibre cloth, be provided with at least one for the pivotal infiltration transfer roller of superfine fibre cloth in this insulation immersion trough, the top of insulation immersion trough is separately installed with two and passes on roll shaft, wherein one is passed on roller bearing and holds gap bridge roll shaft and be connected by the superfine fibre cloth transferred with pacifying below Apparatus for dyeing textile material, and another root pass on roller bearing arranged up and down with the frame that dyes by a pair before in the middle of roll shaft be connected by the superfine fibre cloth transferred with the cloth feed mechanism that enters be placed on dyeing machine body panel.
The utility model is preferably: described dyeing machine body panel is provided with preliminary drying passage that is vertically arranged, that pass through for superfine fibre cloth after dyeing, the top dyeing frame of described preliminary drying passage is provided with by motor-driven active rotation roller, and the avris of this active rotation roller is connected by the superfine fibre cloth transferred with the rolling doffing mechanism be placed on dyeing machine body panel by upper gap bridge roll shaft, the rear middle roll shaft arranged up and down with the frame that dyes for a pair.
The utility model mainly utilize the roll pressed of two adjustable pressures reach negative pressure of vacuum state, make the dyestuff of spray can suck the inside of superfine fibre cloth instantaneously to reach the object of upper dye, therefore, the utility model is relative to prior art, have dyeing course simply very convenient, can realize continuous seepage, production efficiency is high, color is poor without cylinder, and dyestuff and water can make full use of, reduce the waste of dyestuff and water, the features such as economize energy.Because the dyeing course of superfine fibre cloth only completes in a flash, so decrease the soak time of superfine fibre cloth in dye vat, other physical property is not almost being destroyed.
Accompanying drawing explanation
Fig. 1 is the cloth dyeing course schematic diagram of prior art.
Fig. 2 is cloth dyeing course schematic diagram described in the utility model.
Fig. 3 is the structural representation of dyeing machine described in the utility model.
Fig. 4 is the spray structure schematic diagram of shower described in the utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in detail: shown in Fig. 2, a kind of superfine fibre continuous dyeing method described in the utility model, it mainly utilizes one or more groups, often group has the circle dyeing roll 1 of two adjacent layouts, superfine fibre cloth 2 is interposed between two circular dyeing rolls 1 and walks cloth from the bottom up, between two circular dyeing rolls, be furnished with the dye liquor 3 in certain liquid simultaneously, superfine fibre cloth 2 is when entering between two circular dyeing rolls 1, be subject to two dyeing prick the extruding of roller 1 and the internal voids pressurized of superfine fibre cloth 2 is diminished, continue upwards to walk cloth and when leaving two dyeing rolls, extruding force will be lost suddenly, the internal voids of superfine fibre cloth 2 increases because of resilience and forms negative pressure state, at this moment the top dye liquor 3 between two dyeing rolls 1 will be subject to suction function and penetrate rapidly the internal voids of superfine fibre cloth 2, dye molecule in dye liquor 3 because of with superfine fibre cloth 2 internal fiber generation chemical reaction, and contact with each other complete in a flash reaction thus on contaminate superfine fibre cloth, complete one or many to dye cloth process.
Circle dyeing roll 1 described in the utility model is arranged according to front and back position at least two groups, and being three groups and complying with shown in figure is arranged as most preferred embodiment up and down; Superfine fibre cloth 2 is continuously across the dyeing of at least two group circle dyeing rolls 1, and the process of dying cloth wherein is the superposition of core Color, thus can meet the superfine fibre cloth dyeing requirement of different-thickness; Between described circle dyeing roll 1, the dye liquor 3 in certain liquid of top layout is by arranging that the top joined quantitatively between two circular dyeing rolls 1 also operationally remains certain liquid level to shower 4 by the dye liquor in external dye liquor pond.
The top of described circle dyeing roll stacks is also at least provided with extracts roll a pair, superfine fibre cloth after one or more groups circular dyeing roll dyeing is extracted superfine fibre cloth through this to extracting in the middle of roll, make the internal voids of superfine fibre cloth after continuous dyeing process be full of air, the cloth being convenient to next step is dried and rolling.
Shown in Fig. 3,4, a kind of dyeing machine for superfine fibre continuous dyeing, it mainly comprises a dyeing frame 5, this dyeing frame 5 is respectively arranged with into cloth feed mechanism 6, Apparatus for dyeing textile material 7, predrying device 8 and rolling doffing mechanism 9; Described Apparatus for dyeing textile material 7 at least comprise by one or more groups, often group have the circle of two adjacent layouts to dye roll 1, described circle dyeing roll 1 is arranged in rollers 10 by the roller bearing at two ends, and often organizes adjacent layout side by side between two; The shower 4 of UNICOM's dye cell is provided with above the described circle dyeing roll 1 often organizing two adjacent layouts; The below of Apparatus for dyeing textile material 7 is provided with multiple lower gap bridge roll shaft 11 for the transmission of superfine fibre cloth 2, the dyeing frame 5 on limit is provided with into cloth feed mechanism 6; The top of described Apparatus for dyeing textile material 7 is provided with the predrying device 8 passed through for superfine fibre cloth 2 after dyeing, and dyeing frame 5 one avris after predrying device 8 is provided with rolling doffing mechanism 9.
Shown in Fig. 3, described Apparatus for dyeing textile material 7 is at least made up of the circles dyeing roll 1 that two are arranged two groups, often group, described at least two group circle dyeing rolls 1 are arranged according to front and back position, and described illustrated at least two group circle dyeing rolls are according to being arranged vertically as most preferred embodiment up and down; In the end the rear of one group of circular dyeing roll 1 is also provided with at least one pair of and identical with the circular roll that dyes extracts roll 12; Extracting the predrying device 8 frame 5 that to dye above roll 12 being provided with and being made up of vertical preliminary drying passage 13 and multiple infrared light supplies 14 of arranging in preliminary drying passage 13; Dyeing frame 5 above described predrying device 8 is provided with at least two and transmits superfine fibre cloth and the upper gap bridge roll shaft 15 superfine fibre cloth being connected to rolling doffing mechanism 9.
The two ends roller bearing often organizing at least one circular dyeing roll in two circular dyeing rolls 1 described in the utility model is connected with the gap adjustment cylinder 16 be placed on rollers 10, extract at least one two ends extracting roll in roll 12 for described a pair and be connected with the gap adjustment cylinder be placed on rollers 10, one or more groups circular dyeing roll described or to extract at least one circular dyeing roll in roll be the driving rollers be connected with external motor, described Apparatus for dyeing textile material 7 is placed on the below base 16 of dyeing frame 5 platform, a side base 16 of this Apparatus for dyeing textile material 7 is also provided with an insulation immersion trough 17 infiltrated for superfine fibre cloth, be provided with at least one for the pivotal infiltration transfer roller 18 of superfine fibre cloth 2 in this insulation immersion trough 17, the top of insulation immersion trough 17 is separately installed with two and passes on roll shaft 19, wherein one is passed on roller bearing 19 and holds gap bridge roll shaft 11 and be connected by the superfine fibre cloth 2 transferred with pacifying below Apparatus for dyeing textile material 7, and another root pass on roller bearing 19 arranged with the frame about 5 that dyes by a pair before in the middle of roll shaft 20 be placed in the superfine fibre cloth 2 that cloth feed mechanism 6 passes through to transfer that enters dyeed on frame 5 platform and be connected.
Dyeing frame 5 platform described in the utility model is provided with preliminary drying passage 13 that is vertically arranged, that pass through for superfine fibre cloth 2 after dyeing, the top dyeing frame 5 of described preliminary drying passage 13 is provided with by motor-driven active rotation roller 21, and the avris of this active rotation roller 21 is by upper gap bridge roll shaft 15, the rear middle roll shaft 22 arranged according to dyeing frame about 5 for a pair and be placed in the superfine fibre cloth 2 that the rolling doffing mechanism 9 dyeed on frame 5 platform passes through to transfer and be connected.
The motor of drive active rotation roller 21 described in the utility model is can the servomotor of Synchronization Control with driving the motor of driving rollers 1, and controls by same electric control gear.In a particular embodiment, the control of above-mentioned two motors also controls with the control motor in synchrony entered in cloth feed mechanism 6 and rolling doffing mechanism 9, to reach the stable transmission object of superfine fibre cloth in whole textile dyeing machinery.
Described in the utility model enter cloth feed mechanism 6 and rolling doffing mechanism 9 all can select the corresponding mechanism of existing textile dyeing machinery, therefore do not do introduction specifically, those skilled in the art, on understanding basis of the present utility model, can implement easily.
Claims (4)
1. for a dyeing machine for superfine fibre continuous dyeing, it mainly comprises a dyeing frame, this dyeing frame is respectively arranged with into cloth feed mechanism, Apparatus for dyeing textile material, predrying device and rolling doffing mechanism; It is characterized in that described Apparatus for dyeing textile material at least comprise by one or more groups, often group have the circle of two adjacent layouts to dye roll, described circle dyeing roll is arranged in rollers by the roller bearing at two ends, and often organizes adjacent layout side by side between two; The shower of UNICOM's dye cell is provided with above the described circle dyeing roll often organizing two adjacent layouts; The below of Apparatus for dyeing textile material is provided with multiple lower gap bridge roll shaft for the transmission of superfine fibre cloth, the dyeing frame on limit is provided with into cloth feed mechanism; The top of described Apparatus for dyeing textile material is provided with the predrying device passed through for superfine fibre cloth after dyeing, and dyeing frame side after predrying device is provided with rolling doffing mechanism.
2. dyeing machine according to claim 1, it is characterized in that described Apparatus for dyeing textile material have at least two groups, often group by two arrange circles dye roll form, described at least two groups circle dyeing rolls are according to front and back position, and in the end the rear of one group of circular dyeing roll is also provided with at least one pair of and identical with the circular roll that dyes extracts roll; Extracting the predrying device frame that to dye above roll being provided with and being made up of vertical preliminary drying passage and multiple infrared light supplies of arranging in preliminary drying passage; Dyeing frame above described predrying device is provided with at least two and transmits superfine fibre cloth and upper gap bridge roll shaft superfine fibre cloth being connected to rolling doffing mechanism.
3. dyeing machine according to claim 2, is characterized in that the described two ends roller bearing often organizing at least one circular dyeing roll in two circular dyeing rolls is connected with the gap adjustment cylinder be placed on rollers, extract at least one two ends extracting roll in roll for described a pair and be connected with the gap adjustment cylinder be placed on rollers, one or more groups circular dyeing roll described or to extract at least one circular dyeing roll in roll be the driving rollers be connected with external motor, described Apparatus for dyeing textile material is placed on the below base of dyeing machine body panel, a side base of this Apparatus for dyeing textile material is also provided with an insulation immersion trough infiltrated for superfine fibre cloth, be provided with at least one for the pivotal infiltration transfer roller of superfine fibre cloth in this insulation immersion trough, the top of insulation immersion trough is separately installed with two and passes on roll shaft, wherein one is passed on roller bearing and holds gap bridge roll shaft and be connected by the superfine fibre cloth transferred with pacifying below Apparatus for dyeing textile material, and another root pass on roller bearing arranged up and down with the frame that dyes by a pair before in the middle of roll shaft be connected by the superfine fibre cloth transferred with the cloth feed mechanism that enters be placed on dyeing machine body panel.
4. the dyeing machine according to Claims 2 or 3, it is characterized in that described dyeing machine body panel being provided with preliminary drying passage that is vertically arranged, that pass through for superfine fibre cloth after dyeing, the top dyeing frame of described preliminary drying passage is provided with by motor-driven active rotation roller, and the avris of this active rotation roller is connected by the superfine fibre cloth transferred with the rolling doffing mechanism be placed on dyeing machine body panel by upper gap bridge roll shaft, the rear middle roll shaft arranged up and down with the frame that dyes for a pair.
Priority Applications (1)
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CN201420699757.XU CN204282039U (en) | 2014-11-20 | 2014-11-20 | A kind of dyeing machine for superfine fibre continuous dyeing |
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CN201420699757.XU CN204282039U (en) | 2014-11-20 | 2014-11-20 | A kind of dyeing machine for superfine fibre continuous dyeing |
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CN204282039U true CN204282039U (en) | 2015-04-22 |
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CN201420699757.XU Expired - Fee Related CN204282039U (en) | 2014-11-20 | 2014-11-20 | A kind of dyeing machine for superfine fibre continuous dyeing |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114134664A (en) * | 2021-11-15 | 2022-03-04 | 杭州弘毅智创科技有限公司 | Environment-friendly flame-retardant sofa fabric and preparation method and device thereof |
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2014
- 2014-11-20 CN CN201420699757.XU patent/CN204282039U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114134664A (en) * | 2021-11-15 | 2022-03-04 | 杭州弘毅智创科技有限公司 | Environment-friendly flame-retardant sofa fabric and preparation method and device thereof |
CN114134664B (en) * | 2021-11-15 | 2024-02-13 | 杭州弘毅智创科技有限公司 | Environment-friendly flame-retardant sofa fabric and preparation method and device thereof |
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GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150422 Termination date: 20161120 |
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CF01 | Termination of patent right due to non-payment of annual fee |